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Table 7—

Heating Inputs

HEATING INPUT (BTU/HR)*

NUMBER OF

ORIFICES

GAS SUPPLY PRESSURE (IN. WG)

MANIFOLD PRESSURE (IN. WG)

Natural

Natural

High Stage

Low Stage

Min

Max

High Stage

Low Stage

40,000

26,000

2

4.0

13.0

3.2

3.8

1.4 ∼

2.0

60,000

39,000

3

4.0

13.0

3.2

3.8

1.4 ∼

2.0

90,000

58,500

3

4.0

13.0

3.2

3.8

1.4 ∼

2.0

115,000

75,000

3

4.0

13.0

3.2

3.8

1.4 ∼

2.0

130,000

84,500

3

4.0

13.0

3.2

3.8

1.4 ∼

2.0

*Cubit ft of natural gas per hour for gas pressures of .5 psig (14 in. wc) or less and a pressure drop of .5 in. wc (based on a .60 specific gravity gas). Ref: Table 12.2 ANSI
Z223--2002/NFPA 54--2002.

IMPORTANT

: When evaluating the refrigerant charge, an

indicated adjustment to the specified factory charge must always be
very minimal. If a substantial adjustment is indicated, an abnormal
condition exists somewhere in the cooling system, such as
insufficient airflow across either coil or both coils.

REFRIGERANT CHARGE
The amount of refrigerant charge is listed on the unit rating plate

and/or the physical data table. Refer to the Refrigeration Service
Techniques Manual, Refrigerants Section.
NO CHARGE
Check for leak. Use standard evacuating techniques. After

evacuating system, weigh in the specified amount of refrigerant

(refer to system rating plate).
LOW CHARGE COOLING
Use Cooling Charging Chart (Fig. 22). Vary refrigerant until the
conditions of the chart are met. Note that charging charts are

different from type normally used. Charts are based on charging the
units to correct subcooling for the various operating conditions.

Accurate pressure gauge and temperature sensing devices are

required. Connect the pressure gauge to the service port on the
suction line. Mount the temperature sensing device on the suction

line and insulate it so that the outdoor ambient does not affect the
reading. Indoor air CFM must be within the normal operating range

of the unit.

TO USE COOLING CHARGING CHARTS
Take the liquid line temperature and read the manifold pressure

gauges.
Refer to the chart to determine what the liquid line temperature

should be.

NOTE

: If the problem causing the inaccurate readings is a

refrigerant leak, refer to Check for Refrigerant Leaks section.

NON--COMMUNICATING

EMERGENCY

COOLING

/

HEATING MODE: 4--WIRE THERMOSTAT
This mode of operation is provided only in the case where the UI has
failed or is otherwise unavailable. If communications cannot be

established with the UI, the Infinity furnace board will enable the
standard thermostat input terminals to allow simple thermostatic

control of the 48DU unit.
For control with a standard thermostat, disconnect the ABCD

connectors from both control boards and using No. 18 AWG

color--coded, insulated type 90

°

C minimum or equivalent wire,

make the connections between the standard thermostat, the furnace

board, and the HP/AC board per Fig. 21. Recommend the use of
interconnecting wire with 105C, 600V, 2/64” insulation.
The Infinity control will respond to cooling and heating demands

with the maximum safe airflow based on gas furnace output and unit
cooling capacity.

Table 8—

ECM Wet Coil Pressure Drop (in. wg)

UNIT

SIZE

STANDARD CFM (SCFM)

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

2100

024

0.005

0.007

0.010

0.012

0.015

030

0.007

0.010

0.012

0.015

0.018

0.021

0.024

036

0.019

0.023

0.027

0.032

0.037

0.042

0.047

042

0.014

0.017

0.020

0.024

0.027

0.031

0.035

0.039

0.043

048

0.027

0.032

0.036

0.041

0.046

0.052

0.057

0.063

0.068

060

0.029

0.032

0.036

0.040

0.045

0.049

0.053

Table 9—

Filter Pressure Drop Table (in. wg)

FILTER SIZE

CFM

500

600

700

800

900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300

20X20X1

0.05 0.07 0.08

0.1

0.12 0.13 0.14 0.15

24X30X1

0.05

0.6

0.07 0.07 0.08 0.09

0.1

24X36X1

0.06 0.07 0.07 0.08 0.09 0.09 0.10 0.11 0.12 0.13 0.14 0.14

48D

U

Summary of Contents for 48DU Series

Page 1: ...Checking Cooling and Heating Control Operation 25 Checking and Adjusting Refrigerant Charge 25 Refrigerant Charge 25 No Charge 25 Low Charge Cooling 25 To Use Cooling Charging Charts 25 Non Communicat...

Page 2: ...w NOx units designed for California installations These models meet the California maximum oxides of nitrogen NOx emissions requirements of 40 nanograms joule or less as shipped from the factory and m...

Page 3: ...Support CTyp G E F G D E A05308 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM E IN MM F IN MM G IN MM 024 030 CPRFCURB006A00 8 203 11 279 16 1 2 419 28 3 4 730 30 3 8 771 44 5 16 1126...

Page 4: ...4 A06323 Fig 5 48DU024 030 Unit Dimensions...

Page 5: ...5 A06324 Fig 6 48DU036 060 Unit Dimensions...

Page 6: ...OIL Rows Fins in Face Area sq ft 3 17 3 7 3 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 4 7 INDOOR FAN Nominal Airflow Cfm Comfort Variable based on Comfort Roll back see User Interface i...

Page 7: ...e for high capacity type Air filter pressure drop for non standard filters must not exceed 0 08 in wg Step 3 Provide Clearances The required minimum service clearances are shown in Fig 5 and 6 Adequat...

Page 8: ...strip screws when re securing the unit If a screw is stripped replace the stripped one with a larger diameter screw included WARNING Rigging Lifting of Unit 1 Bend top of brackets down approximately...

Page 9: ...Sheet Metal and Air Conditioning Contractors National Association SMACNA and Air Conditioning Contractors Association ACCA minimum installation standards for residential heating and air conditioning s...

Page 10: ...OUTLET C99013 Fig 9 Condensate Trap Step 8 Install Gas Piping The gas supply pipe enters the unit through the access hole provided The gas connection to the unit is made to the 1 2 in FPT gas inlet on...

Page 11: ...ot use a connector which has previously serviced another gas appliance WARNING 8 Check for gas leaks at the field installed and factory installed gas lines after all piping connections have been compl...

Page 12: ...HUMIDITY CONTROL COMFORT ROLLBACK ETC WILL BE LOST IF THE OAT IS NOT CONNECTED For detailed mounting instructions for the OAT sensor please refer to TSTATXXSEN01 B installation instructions catalog n...

Page 13: ...BLK GROUND LEAD SINGLE PHASE CONNECTIONS TO DISCONNECT PER NEC LEGEND NEC National Electrical Code Field Wiring Splice Connections NOTE Use copper wire only L1 L2 A06299 Fig 12 Line Power Connections...

Page 14: ...Supply fuse The CGA Canadian Gas Association units may be fuse or circuit breaker 2 Minimum wire size is based on 60 C copper wire I fother than 60 C wire is used or if length exceeds wire length in...

Page 15: ...orrectly positioned in fan orifice Top 1 3 of condenser fan blade should be within fan orifice venturi c Ensure fan hub is positioned correctly with respect to motor housing See Fig 23 d Make sure tha...

Page 16: ...can be replaced MOTOR TURNS SLOWLY 1 Low static pressure loading of blower while access panel is removed will cause blower to run slowly Particularly at low airflow requests This is normal do not ass...

Page 17: ...17 6 0 A06310 Fig 16 Wiring Schematic 48DU Single Phase 48DU...

Page 18: ...system defective switch or connections or inadequate combustion air supply flame roll out switch open STATUS CODE 34 IGNITION PROVING FAILURE Control will try three more times before lockout 14 occurs...

Page 19: ...rststageandsecondstagecoolingare satisfied the compressorwill shut off NOTE When two stage unit is operating at low stage system vapor suction pressure will be higher than a standard single stage syst...

Page 20: ...age Ther mal Cutout 72 Compressor voltage sensed then disappears while cooling or heat ing demand exists Possible causes are internal compressor over load trip or start relay not releasing if installe...

Page 21: ...nes what heating stage to run based on feedback from the UI If the UI is asking for low stage gas heat the ignition control will changetheinducerspeedtolow speedand keepthe gasvalve energized on low s...

Page 22: ...ate and clockwise in to increase input rate REGULATOR COVER SCREW PLASTIC ADJUST SCREW LOW STAGE GAS PRESSURE REGULATOR ADJUSTMENT MANIFOLD PRESSURE TAP INLET PRESSURE TAP ON OFF SWITCH REGULATOR SPRI...

Page 23: ...one revolution takes 84 sec and the heating value of the gas is 1050 Btu ft3 Proceed as follows a 84 sec to complete one revolution b 3600 84 42 9 c 42 9 x 2 85 8 ft3 of gas flow hr d 85 8 x 1050 90...

Page 24: ...oblem in the case of a gas component failure To initiate the component test procedure ensure that there arenoUIinputstothecontrol theABCDconnectorcan beremoved fromthe Infinitycontrol boardfor thisope...

Page 25: ...eading Indoor air CFM must be within the normal operating range of the unit TO USE COOLING CHARGING CHARTS Take the liquid line temperature and read the manifold pressure gauges Refer to the chart to...

Page 26: ...578 41 39 36 30 384 108 103 98 88 2647 42 40 37 31 394 110 105 100 90 2716 44 41 38 32 404 112 107 102 92 2785 45 42 39 33 414 114 109 104 94 2854 46 43 40 34 424 116 111 106 96 2923 47 44 41 35 434 1...

Page 27: ...nsional size and type as originally installed See Table 1 for recommended filter sizes Inspect air filter s at least once each month and replace throwaway type or clean cleanable type at least twice d...

Page 28: ...ly After inspecting the electrical controls and wiring replace all the panels Start the unit and observe at least one complete cooling cycle to ensure proper operation If discrepancies are observed in...

Page 29: ...performing any service that may risk exposure ofcompressor oil to the roof take appropriate precautions to protect roofing Procedures which risk oil leakage include but are not limited to compressor r...

Page 30: ...mand for compressor operation the contactor may be stuck closed or there is a wiring error The control will flash the appropriate fault code COMPRESSOR THERMAL CUTOUT If the control senses the compres...

Page 31: ...should fail low ambient cooling will not be allowed Defrost will occur at each time interval during heating operation but will terminate after 5 minutes If there is a thermistor out of range error de...

Page 32: ...h 520 psig low side retard S Use hoses with 750 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE oils S...

Page 33: ...operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size UI temperature set too low Reset UI setting Low refrigerant charge Locate leak repair...

Page 34: ...unit 2 Check gas valve Inducer pressure switch not closing 1 Check pressure switch wires connections and tubing Repair or replace if necessary Inadequate heating Dirty air filter Clean or replace fil...

Page 35: ...ESS III START UP ELECTRICAL SUPPLY VOLTAGE __________________________________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR...

Page 36: ...W Morris St S Indianapolis IN 46231 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 48DU 2SI Replaces 48DU 1SI Print...

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