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21

S

In high stage, fan is off when outdoor coil temp is <outdoor
air tempe3

_

F or outdoor fan has been ON for 30

minutes. (Fan is turned off to allow refrigerant system to

stabilize.)

S

In low stage, fan is off when outdoor coil temp is <outdoor air
tempe1

_

F or outdoor fan has been ON for 30 minutes.

(Fan is turned off to allow refrigerant system to stabilize.)

S

In high stage and low stage, fan is on when outdoor coil temp
> outdoor air tempe25

_

F or outdoor coil temp > 80

_

F

or if outdoor fan has been OFF for 30 minutes. (Fan is turned
on to allow refrigerant system to stabilize.)

S

Low--pressure switch is ignored for first 3 minutes during low
ambient start up. After 3 minutes, if LPS trips, then outdoor

fan motor is turned off for 10 minutes with the compressor
running. If LPS closes within 10 minutes then cooling

continues with the outdoor fan cycling per the coil
temperature routine listed above for the remainder of the

cooling cycle. If the LPS does not close within 10 minutes,
then the normal LPS trip response (shut down cooling
operation and generate LPS trip error) will occur.

DEHUMIDIFICATION MODE
This Infinity system can be used to dehumidify the living space. See

UI Installation Instructions for more details.
SEQUENCE OF OPERATION--GAS HEAT

NOTE

: Infinity control must be grounded for proper operation or

control will lock out.

NOTE

: If a power interruption occurs during a call for heat, the

control will start a 90--second blower only ON period two seconds
after power is restored, if the UI is still calling for gas heating. The
amber LED light will flash code 12 during the 90--second period,
after which the LED will be ON continuously, as long as no faults
are detected. After the 90--second period, the unit will respond to the
UI normally.

GAS HEAT MODE AND ADJUSTMENTS
When the UI calls for gas heat, the Infinity furnace board performs
a self--check, verifies the pressure switch is open, and starts the

inducer on high speed.

1. Inducer Pre--purge Period: When the inducer motor comes

up on high speed, the pressure switch closes, and the Infinity

ignition control on the furnace board begins a 15 second
pre--purge period. If the pressure switch fails to remain

closed, the inducer will remain running. After the pressure
switch re--closes, the Infinity ignition control will begin a 15
second pre--purge period.

2. Trial--For--Ignition Sequence: The spark igniter will spark

for 3 seconds. The main gas valve relay contact closes to

energize the gas valve on low stage. After 5 seconds, the
igniter is de--energized and a 2--second flame--proving

period begins. NOTE: The unit always lights on high speed
inducer and low stage gas valve operation.

3. Flame--Proving: When the burner flame is proved at the

flame--proving sensor, the furnace control determines what
heating stage to run based on feedback from the UI. If the UI

is asking for low stage gas heat, the ignition control will
change the inducer speed to low speed and keep the gas valve
energized on low stage. If the UI is asking for high stage gas

heat, the ignition control will maintain running the inducer
on high speed and energize the gas valve’s high stage relay

to increase gas flow.

If the burner flame is not proved within 2 seconds, the control will
close the gas valve and repeat the ignition sequence up to 3 more

Trials--For--Ignition before going to Ignition--Lockout. Lockout
will reset automatically after 3 hours, by momentarily interrupting

230 VAC power, or by interrupting 24 VAC power at SEC1 or SEC2
to the furnace board.
If flame is proved when there should be no flame present, control
will lock out of Gas--Heating mode and operate the inducer motor

until flame is no longer proved.

4. Blower--On Delay:

If the burner flame is proven,

approximately 37 seconds after the gas valve is opened the
Indoor Blower is turned on to the appropriate speed for the
gas heating stage.

Simultaneously, the humidifier terminal HUM and electronic air

cleaner terminal EAC--1 are energized throughout the heating cycle.

NOTE

: EAC--2 terminal is common with L2 and will have

115VAC--to--ground when unit is powered.

5. Blower--Off Delay: When the call for gas heat is satisfied, the

gas valve is de--energized, stopping the flow of gas to the
burners, and de--energizing the HUM terminal. The inducer

motor will remain on for a 4--second post--purge period. The
indoor blower and air cleaner terminal EAC--1 will remain

energized for 90, 120, 150, or 180 seconds (depending on
selection of blower--off delay selected in the UI). The

factory--set default is 120--second blower--OFF delay.

CHECK GAS INPUT (NATURAL GAS)

UNIT DAMAGE HAZARD

Failure to follow this caution may result in component

damage due to flame impingement of burners and heat

exchangers.

Do not

redrill an orifice. Improper drilling (burrs,

out--of--round holes, etc.) can cause excessive burner noise
and misdirection of burner flame. If orifice hole appears

damaged or it is suspected to have been redrilled, check orifice

hole with a numbered drill bit of correct size.

!

CAUTION

FIRE HAZARD

Failure to follow this warning could result in personal injury,

death and/or property damage.
DO NOT bottom out gas valve regulator adjusting screws.

This can result in unregulated manifold pressure and result in

excess overfire and het exchanger failures.

!

WARNING

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal injury,

death and/or property damage.
If the manifold pressure and/or gas rate is not properly

adjusted on HI and LO stages, excess carbon monoxide can be

produced.

!

WARNING

FIRE AND UNIT DAMAGE HAZARD

Failure to follow this warning could result in personal injury

or death and/or property damage.
Unsafe operation of the unit may result if manifold pressure is

outside of the ranges listed in Table 7.

!

WARNING

Summary of Contents for 48DU Series

Page 1: ...Checking Cooling and Heating Control Operation 25 Checking and Adjusting Refrigerant Charge 25 Refrigerant Charge 25 No Charge 25 Low Charge Cooling 25 To Use Cooling Charging Charts 25 Non Communicat...

Page 2: ...w NOx units designed for California installations These models meet the California maximum oxides of nitrogen NOx emissions requirements of 40 nanograms joule or less as shipped from the factory and m...

Page 3: ...Support CTyp G E F G D E A05308 UNIT SIZE ODS CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM E IN MM F IN MM G IN MM 024 030 CPRFCURB006A00 8 203 11 279 16 1 2 419 28 3 4 730 30 3 8 771 44 5 16 1126...

Page 4: ...4 A06323 Fig 5 48DU024 030 Unit Dimensions...

Page 5: ...5 A06324 Fig 6 48DU036 060 Unit Dimensions...

Page 6: ...OIL Rows Fins in Face Area sq ft 3 17 3 7 3 17 3 7 3 17 3 7 3 17 3 7 3 17 4 7 3 17 4 7 3 17 4 7 3 17 4 7 INDOOR FAN Nominal Airflow Cfm Comfort Variable based on Comfort Roll back see User Interface i...

Page 7: ...e for high capacity type Air filter pressure drop for non standard filters must not exceed 0 08 in wg Step 3 Provide Clearances The required minimum service clearances are shown in Fig 5 and 6 Adequat...

Page 8: ...strip screws when re securing the unit If a screw is stripped replace the stripped one with a larger diameter screw included WARNING Rigging Lifting of Unit 1 Bend top of brackets down approximately...

Page 9: ...Sheet Metal and Air Conditioning Contractors National Association SMACNA and Air Conditioning Contractors Association ACCA minimum installation standards for residential heating and air conditioning s...

Page 10: ...OUTLET C99013 Fig 9 Condensate Trap Step 8 Install Gas Piping The gas supply pipe enters the unit through the access hole provided The gas connection to the unit is made to the 1 2 in FPT gas inlet on...

Page 11: ...ot use a connector which has previously serviced another gas appliance WARNING 8 Check for gas leaks at the field installed and factory installed gas lines after all piping connections have been compl...

Page 12: ...HUMIDITY CONTROL COMFORT ROLLBACK ETC WILL BE LOST IF THE OAT IS NOT CONNECTED For detailed mounting instructions for the OAT sensor please refer to TSTATXXSEN01 B installation instructions catalog n...

Page 13: ...BLK GROUND LEAD SINGLE PHASE CONNECTIONS TO DISCONNECT PER NEC LEGEND NEC National Electrical Code Field Wiring Splice Connections NOTE Use copper wire only L1 L2 A06299 Fig 12 Line Power Connections...

Page 14: ...Supply fuse The CGA Canadian Gas Association units may be fuse or circuit breaker 2 Minimum wire size is based on 60 C copper wire I fother than 60 C wire is used or if length exceeds wire length in...

Page 15: ...orrectly positioned in fan orifice Top 1 3 of condenser fan blade should be within fan orifice venturi c Ensure fan hub is positioned correctly with respect to motor housing See Fig 23 d Make sure tha...

Page 16: ...can be replaced MOTOR TURNS SLOWLY 1 Low static pressure loading of blower while access panel is removed will cause blower to run slowly Particularly at low airflow requests This is normal do not ass...

Page 17: ...17 6 0 A06310 Fig 16 Wiring Schematic 48DU Single Phase 48DU...

Page 18: ...system defective switch or connections or inadequate combustion air supply flame roll out switch open STATUS CODE 34 IGNITION PROVING FAILURE Control will try three more times before lockout 14 occurs...

Page 19: ...rststageandsecondstagecoolingare satisfied the compressorwill shut off NOTE When two stage unit is operating at low stage system vapor suction pressure will be higher than a standard single stage syst...

Page 20: ...age Ther mal Cutout 72 Compressor voltage sensed then disappears while cooling or heat ing demand exists Possible causes are internal compressor over load trip or start relay not releasing if installe...

Page 21: ...nes what heating stage to run based on feedback from the UI If the UI is asking for low stage gas heat the ignition control will changetheinducerspeedtolow speedand keepthe gasvalve energized on low s...

Page 22: ...ate and clockwise in to increase input rate REGULATOR COVER SCREW PLASTIC ADJUST SCREW LOW STAGE GAS PRESSURE REGULATOR ADJUSTMENT MANIFOLD PRESSURE TAP INLET PRESSURE TAP ON OFF SWITCH REGULATOR SPRI...

Page 23: ...one revolution takes 84 sec and the heating value of the gas is 1050 Btu ft3 Proceed as follows a 84 sec to complete one revolution b 3600 84 42 9 c 42 9 x 2 85 8 ft3 of gas flow hr d 85 8 x 1050 90...

Page 24: ...oblem in the case of a gas component failure To initiate the component test procedure ensure that there arenoUIinputstothecontrol theABCDconnectorcan beremoved fromthe Infinitycontrol boardfor thisope...

Page 25: ...eading Indoor air CFM must be within the normal operating range of the unit TO USE COOLING CHARGING CHARTS Take the liquid line temperature and read the manifold pressure gauges Refer to the chart to...

Page 26: ...578 41 39 36 30 384 108 103 98 88 2647 42 40 37 31 394 110 105 100 90 2716 44 41 38 32 404 112 107 102 92 2785 45 42 39 33 414 114 109 104 94 2854 46 43 40 34 424 116 111 106 96 2923 47 44 41 35 434 1...

Page 27: ...nsional size and type as originally installed See Table 1 for recommended filter sizes Inspect air filter s at least once each month and replace throwaway type or clean cleanable type at least twice d...

Page 28: ...ly After inspecting the electrical controls and wiring replace all the panels Start the unit and observe at least one complete cooling cycle to ensure proper operation If discrepancies are observed in...

Page 29: ...performing any service that may risk exposure ofcompressor oil to the roof take appropriate precautions to protect roofing Procedures which risk oil leakage include but are not limited to compressor r...

Page 30: ...mand for compressor operation the contactor may be stuck closed or there is a wiring error The control will flash the appropriate fault code COMPRESSOR THERMAL CUTOUT If the control senses the compres...

Page 31: ...should fail low ambient cooling will not be allowed Defrost will occur at each time interval during heating operation but will terminate after 5 minutes If there is a thermistor out of range error de...

Page 32: ...h 520 psig low side retard S Use hoses with 750 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatible with POE oils S...

Page 33: ...operates continuously Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size UI temperature set too low Reset UI setting Low refrigerant charge Locate leak repair...

Page 34: ...unit 2 Check gas valve Inducer pressure switch not closing 1 Check pressure switch wires connections and tubing Repair or replace if necessary Inadequate heating Dirty air filter Clean or replace fil...

Page 35: ...ESS III START UP ELECTRICAL SUPPLY VOLTAGE __________________________________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR...

Page 36: ...W Morris St S Indianapolis IN 46231 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 48DU 2SI Replaces 48DU 1SI Print...

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