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14

BALANCING 45M,N,R PARALLEL FLOW UNITS 
 A parallel fan terminal is designed to operate with the fan sup-

plying air equal to 40 to 60% of the VAV damper maximum set-

ting. Adjustments to the parallel units fan should be made with

the primary air closed off. Refer to unit capacity tables to ensure

airflow through the electric heater meets the minimum require-

ments before operating heater.

Each control option has specific procedures required for bal-

ancing the unit, but some steps are common to all parallel fan

units, as described below.
To balance parallel fan unit:

Setting Fan Airflow

NOTE: If the unit has electric heat or hot water heat, temporarily

disable these functions before balancing the fan.

If unit has optional electric heat disconnect downstream of

fan motor connections to power, open disconnect.

If unit does not have optional electric heat disconnect, re-

move one electric heat power line connection. Be sure to insulate

loose line from ground wire or other wires.

1. Set the controller to provide heating airflow demand only.

Typically, this is accomplished by setting the thermostat to

the highest possible temperature setting.

NOTE: A minimum of 0.1 in. wg downstream static pressure is

required in the duct to ensure proper heater operation.

2. Determine that the VAV damper is fully closed. This may

require a temporary override of the VAV controller. Do not

adjust minimum and maximum cfm set points at this time.

3. Using a flow hood or duct traverse, determine the delivered

fan airflow (cfm).
NOTE: Both flow hood and duct traverse are subject to

measurement errors. Be sure that all applicable measure-

ment precautions are taken.

4. Compare the required design cfm in heating mode to the

actual delivered airflow. If there is a minimum setting for

the VAV damper in heating mode (as recommended by

ASHRAE [American Society of Heating, Refrigeration,

and Air Conditioning Engineers] Standard 62), this quanti-

ty is included in the total measured airflow.

5. Adjust the fan SCR at unit control box to achieve the de-

sired airflow rate.

Setting of VAV (Primary) Airflow

Adjustment of Set Points

Each parallel fan unit is equipped with a pneumatic or

electronic volume controller which regulates the quantity of

cold primary air entering the terminal and the conditioned

space. If required airflow levels are specified with the job or-

der, the minimum and maximum cfm levels will be set at the

factory. If minimum and maximum levels are not specified, a

default value is used. Other settings of minimum and maxi-

mum primary airflow must be set in the field. Airflow (cfm)

ranges for the primary air damper are shown in Tables 12-14

for 45M,N,R units. The minimum primary airflow (other than

zero) is the minimum flow rate controllable by the unit vol-

ume controller. The primary air damper can be set at zero for

shutoff or at the minimum cfm listed.
Field Adjustment of Minimum and Maximum Airflow Set 

Points
Each parallel fan unit is equipped with a four quadrant multi-

point center averaging flow probe which provides an amplified

differential pressure that is proportional to the unit airflow. Out-

put from this probe is used to provide a flow signal to both pneu-

matic and electronic controls. Unit airflow (cfm) can be read

directly from the flow probe on the unit.

1. After the unit airflow from the fan has been set, turn on pri-

mary (VAV) air supply and turn off the fan.

2. To set cfm in the field, connect a gage to the flow probe

and check the differential pressure.

3. If a minimum VAV flow is required in heating mode, adjust

the volume controller until the differential pressure corre-

sponds to the cfm required.

4. Some control sequences allow the fan to start before the

VAV damper reaches minimum setting, for an overlapping

of fan and VAV flow. For these sequences, after controller

min airflow has been adjusted, the total airflow with both

fan and primary airflow should be checked. For sequences

that call for the fan to start as the first stage of heat, the

cooling minimum cfm can be verified at the diffuser.
Setting the minimum control point will typically require

careful adjustment of the thermostat to create a minimum

cooling demand signal.

5.  a.  Set the controller to provide maximum cooling de-

mand. This is typically accomplished by setting the

thermostat to the lowest possible temperature set-

ting. For most control sequences, this will cause the

fan to shut off.

b. Adjust the volume controller until the differential

pressure (measured through the flow probe as

described above) corresponds to the cfm required.

6. Return all reheat options to normal connections.
7. Cap the ends of the inlet flow sensors.
8. Reset the thermostat to a normal setting.

Summary of Contents for 45J

Page 1: ...d Wheel 22 Fan Motor Wiring 22 Fan Motor Maintenance 22 SAFETY CONSIDERATIONS See Fig 1 for the Proposition 65 warning label Fig 1 Proposition 65 Warning Label PRE INSTALLATION General The 45J K Q constant volume series and 45M N R variable volume parallel fan powered boxes see Fig 2 and 3 can be equipped to provide pressure independent variable volume VAV All units can also be equipped with facto...

Page 2: ...r damage to duct connections coils or controls File dam age claim immediately with transportation agency and notify Carrier NOTE Remove all packaging material and foreign material from unit and ensure the blower wheel moves freely before installation Units are shipped with cardboard in both sides of the fan inlet that MUST be removed Unit Identification Each unit has 2 main labels attached to the ...

Page 3: ... 4 9 32 24 28 6 100 4 9 35 25 30 7 175 4 9 40 35 43 Table 2 45M Unit Weights SIZE UNIT ONLY lb WITH PNEUMATIC CONTROLS WITH DDC OR ANALOG CONTROLS WITH ELECTRIC HEATER WITH HOT WATER 1 Row 2 Row 2 114 4 9 30 19 21 3 114 4 9 30 20 22 4 115 4 9 32 22 25 5 122 4 9 32 24 28 6 123 4 9 35 25 30 7 127 4 9 40 35 43 Table 3 45K Unit Weights 45K SIZE UNIT ONLY lb WITH PNEUMATIC CONTROLS WITH DDC OR ANALOG C...

Page 4: ...sformer and fan relay Analog Electronic Controls Pressure independent control packages are available with or without hot water or electric heat automatic or remote night shutdown and automatic night setback All control arrange ments include a standard inlet flow sensor control enclosure SCR fan speed controller 24 volt transformer fan relay and wall thermostat to match the control type Pneumatic C...

Page 5: ... of straight duct are supplied to the inlet of the unit An elbow put at the inlet of the unit will create turbulence at the inlet making it difficult for the flow sensor to accurately measure the airflow Check that the pressure pick up in primary air collar is lo cated properly and that air supply duct connections are air tight Install supply ductwork on unit inlet collar following all accepted me...

Page 6: ...K Shown Fig 7 Typical Perimeter Installation Constant Volume Fan Powered Box FIELD SUPPLIED HANGER BRACKET OPTIONAL ACCESSORY HANGER FIELD SUPPLIED HANGING STRAPS DO NOT suspend unit by trapeze hangers that interfere with the unit access panel ...

Page 7: ...pecified for the job and specific for each unit on the job Default set point values are provided by the factory and can be reset to the specific requirements in the field The fan speed must be field adjusted after all discharge ductwork and diffusers have been installed Field Adjustment of the Maximum and Minimum Airflow Set Points Each fan powered terminals unit is equipped with a flow probe inst...

Page 8: ...el and that adequate mounting support has been provided 3 Remove motor access panel from the bottom of the fan box and also remove the control panel cover 4 Test the fan motor setscrew The setscrew should fit tightly but it may have come loose during shipment or installation 5 Rotate the blower by hand to ensure proper clearance be tween the blower and the blower housing 6 Check the fan box for lo...

Page 9: ...Airflow Adjustment of Set Points Each 45J 45K and 45Q supplied with controls is equipped with a pneumatic or electronic volume controller which regulates the quantity of cold primary air entering the terminal and the condi tioned space If required airflow levels are specified with the job order the minimum and maximum cfm levels will be set at the factory where applicable If minimum and maximum le...

Page 10: ...________ ENGINEER _________________________________________ BUILDING LOCATION FLOOR _________________________ BUS NUMBER ______________________________________ Fig 10 Air Terminal Performance Sheet CONTROL SET POINTS Tag Number Zone Address Box Size in cfm Cooling cfm Fan cfm Heating cfm Heat kW Occupied Unoccupied Calibration Gain Min Max Min Max Type Btu Min Max Min Max Mult ...

Page 11: ... respectively Table 9 45J Series Fan Powered Terminal Unit Performance 45J WITH PSC FAN MOTOR UNIT SIZE INLET SIZE in FAN AIRFLOW cfm PRIMARY AIRFLOW cfm MOTOR HP MOTOR AMPS MIN MAX MIN MAX 120V 208 240V 277V 2 6 100 560 52 or 0 515 1 10 1 8 1 0 7 3 6 300 990 52 or 0 515 1 4 3 6 2 1 5 8 92 or 0 916 4 8 550 1440 92 or 0 916 1 4 5 2 8 2 1 10 143 or 0 1432 12 206 or 0 1440 5 10 1100 2140 143 or 0 143...

Page 12: ...IRFLOW cfm PRIMARY AIRFLOW cfm MOTOR HP MOTOR AMPS MIN MAX MIN MAX 120V 208 240V 277V 2 6 50 530 52 or 0 515 1 10 1 4 0 8 0 6 8 92 or 0 530 3 6 200 1100 52 or 0 515 1 4 4 3 2 4 1 8 8 92 or 0 916 10 143 or 0 1100 12 360 or 0 1100 4 8 500 1300 92 or 0 916 1 4 4 3 2 4 1 8 10 143 or 0 1300 12 206 or 0 1300 5 10 800 1900 143 or 0 1432 1 2 8 3 4 4 3 5 12 206 or 0 1900 14 281 or 0 1900 6 10 1200 2600 143...

Page 13: ... INLET SIZE in FAN AIRFLOW PRIMARY AIRFLOW MOTOR HP MOTOR AMPS MIN MAX MIN MAX 120V 208 240V 277V 3 8 460 1075 92 or 0 916 1 4 5 8 2 6 2 2 10 143 or 0 1075 4 10 805 1650 143 or 0 1432 2 1 6 6 9 3 7 2 7 13 5 X 8 206 or 0 1650 5 10 840 1970 143 or 0 1432 1 2 8 4 4 2 3 7 12 206 or 0 1970 14 281 or 0 1970 45Q UNITS WITH ECM FAN MOTOR UNIT SIZE INLET SIZE in FAN AIRFLOW PRIMARY AIRFLOW MOTOR HP MOTOR A...

Page 14: ...r entering the terminal and the conditioned space If required airflow levels are specified with the job or der the minimum and maximum cfm levels will be set at the factory If minimum and maximum levels are not specified a default value is used Other settings of minimum and maxi mum primary airflow must be set in the field Airflow cfm ranges for the primary air damper are shown in Tables 12 14 for...

Page 15: ...208 240V 277V 2 6 200 400 52 or 0 515 1 10 1 6 0 9 0 7 8 92 or 0 916 1 10 2 3 6 300 990 52 or 0 515 1 4 3 6 2 1 5 8 92 or 0 916 4 8 550 1440 92 or 0 916 1 4 5 2 8 2 1 10 143 or 0 1432 12 206 or 0 1440 5 10 1100 2140 143 or 0 1432 1 2 8 3 4 6 3 5 12 206 or 0 2062 6 12 1200 2530 206 or 0 2062 3 4 9 5 5 8 4 4 14 281 or 0 2530 7 16 2100 3900 367 or 0 3665 2 3 4 N A 13 2 9 9 45N WITH PSC FAN MOTOR UNIT...

Page 16: ...ble with ECM motors for easy balancing These motors supply a determined amount of air regardless of static pressure from ductwork layout or air distri bution The ECM motors are programmed to provide a maxi mum CFM depending on model and unit size The motors are then set to provide the desired CFM as a proportional amount of the maximum The proportion can be set by several options VCU CONTROL OPTIO...

Page 17: ...o the differential pressure sensor signal line tees 4 Verify that the installed room thermostat is compatible with the unit control 5 Close the primary air damper a RANC disconnecting the actuator from the con troller should allow the damper to close completely b DANO connecting to 20 psi air supply directly to the actuator should close the damper completely 6 Start the blower motor by doing one o...

Page 18: ...bleshooting Pneumatic Controls Units with Multi Function Controllers Sequences 1306 1317 and 1402 1405 1 Determine sequence of operation direct acting normally closed DANC reverse acting normally closed RANC direct acting normally open or reverse acting normally open This can be accomplished by reading the diagram affixed to the unit All sequences above utilize a four func tion controller allowing...

Page 19: ...f plenum air will be induced and heating coils if supplied are full on See Table 15 for pneumatic control troubleshooting 5 Adjust the HI STAT knob with a 15 psi thermostat sig nal to obtain the desired airflow setting Depending on the control sequence desired the HI STAT knob will vary either the minimum setting or the maximum setting as follows DANC HI STAT knob adjusts the maximum setting RANC ...

Page 20: ...with the thermostat Verify the hex screws used for securing the cover are located at the bottom before installing 4 Connect the wires to the terminal block Refer to the wiring diagram located on the inside cover of the control enclo sure of each unit showing the wiring terminations 5 Replace the thermostat cover Turn the two hex screws COUNTER CLOCKWISE until they are flush with the bottom cover a...

Page 21: ...5 778 960 1383 1882 2459 1336 4696 3 9 0 48 158 247 355 484 632 799 987 1421 1934 2526 1373 4824 4 0 0 50 162 253 364 496 648 820 1012 1458 1984 2592 1408 4950 4 1 0 53 166 259 373 508 664 840 1037 1494 2033 2656 1443 5072 4 2 0 55 170 265 382 520 680 860 1062 1529 2081 2718 1477 5191 4 3 0 58 174 271 391 532 695 879 1086 1563 2128 2779 1510 5308 4 4 0 60 177 277 399 543 710 898 1109 1597 2174 283...

Page 22: ...g Refer to the fan motor wiring details shown on the wiring diagram attached to the unit Failure to reconnect the fan properly can cause damage to the motor and or serious per sonal injury Fan Motor Maintenance Unit motors are equipped with permanently lubricated bear ings Inspect fan and motor assembly for accumulation of dust and dirt as required by operating environment Clean as neces sary See ...

Page 23: ...t too high or discharge static pressure is too low If fan motor runs insufficient airflow 1 Check for ductwork restrictions dirty air filters and clogged water coils 2 Re adjust fan speed control 3 Discharge static pressure too high If repair or replacement is required 1 Motor and fan should be removed as an assembly Discon nect all power before servicing 2 Remove the four hex nuts from the mounti...

Page 24: ...e right to discontinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53450003 01 Printed in U S A Form 45 5SI Pg 24 8 18 Replaces 45 3SI Carrier Corporation 2018 ...

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