Carrier 40ZF Series Installation, Operation And Maintenance Instructions Download Page 18

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10 - MAINTENANCE

Models 40ZS/ZF 90 to 360

Panels for extracting the 

fi

 lters (side or bottom)

Air fi lters

-  Clean  regularly.  Depending  on  the  installation  conditions, 

the  fi lter  aspect  must  be  examined  to  defi ne  the  cleaning 
periodicity. 

-  Gravimetric fi lters. Cleaning the fi ltering mesh can be done 

with a household vacuum cleaner, or else by submerging it 
in water.

-  Creased opacimetric fi lters It is necessary to replace them. 

Foresee replacement.

Servomotor (opcional)

In indoor  with motorized mixing boxes,it is advisable to check 
the condition of the servomotors.

Note:

 The available assemblies can be consulted in chapter 3 

“Available assemblies”.

Refrigerant leak detector (optional)

Maintenance:

-  Annual  testing:  it  is  necessary 

to  carry  out  testing  every  year  to 
comply with the EN378 and F-GAS 
regulations.

-  Every 3 years: a taring test is recommended.

-  Every  5/6  years:  it  is  recommended  that  the  gas  detection 

element be replaced and calibration performed.

Note: 

Check the documentation attached to the leak detector 

for taring and calibration testing.

The minimal maintenance operations and their periodicity 
will be made in accordance with national regulations. 

All  work  on  the  unit’s  electrical  or  refrigerant  systems  must 
be  carried  out  by  a  qualifi ed  authorised  technician.  See  the 
standard EN 378-4.

Technicians who intervene with the unit must use the necessary 
safety  equipment  (gloves,  goggles,  insulating  clothing,  safety 
shoes, etc.). Furthermore, if working around sources of signifi cant 
noise, we recommend the use of noise-dampening headgear.

Caution:  Before  intervening  in  the  unit,  cut  off  
main power.

10.1 General recommendations

-  Do not lean on the unit. A platform must be used to work on 

a level.

-  Do not lean on the copper refrigerant tubes.

-  Keep the unit clean. 

-  Keep  the  space  surrounding  the  unit  clean  and  cleared  in 

order to avoid accidents and ensure the proper ventilation of 
the coil.

-  Perform a visual (remains of water or oil below or around the 

unit) and auditory inspection of the entire installation.

-  In  general,  a  corrosion  control  must  be  performed  on  the 

metallic  parts  of  the  unit  (frame,  bodywork,  exchangers, 
electric panel, etc.). 

-  Check that the insulation foam is not unstuck or torn.

-  All the electric connection states must be checked as well, as 

well as the air tightness of the diff erent circuits.

10.2 Access to the main components

Next, some recommendations are stated to perform the cleaning 
of the unit’s components:

Condensate drain pan

-  Check that the condensate pan is clean. There should be no 

stagnant water.

-  Check that the drain is not clogged. 

-  Cleaning of the pan can be done with water and non-abrasive 

detergent.

Note: in the section “Condensate drain connection” are images 
with the position of the drain.

Centrifugal fan

-  Verify that the turbine and the motor remain clean.

-  Foresee having a spare belt set for the fans.

-  The  motors  and  the  fans  have  bearings  that  have  been 

lubricated and sealed and, thus, do not need further lubrication 
(except in the case of fans with a reinforced shaft).

Models 40ZS/ZF 420 to 600

Gravimetric

fi

 lters

Opacimetric

fi

 lters

Tab for

displacement

of gravimetric

fi

 lters

Tab for

displacement

of opacimetric 

fi

 lters

Summary of Contents for 40ZF Series

Page 1: ...Nominal cooling capacity 20 135 kW Nominal heating capacity 20 145 kW Indoor units INSTALLATION OPERATION AND M A I N T E N A N C E I N S T R U C T I O N S Translation of the original document 80259...

Page 2: ...SSIONING 9 7 1 Electrical connections 9 7 2 Checks in the centrifugal fans 9 7 3 Checks in plug fans optional 10 7 4 Air ducts connections 11 7 5 Condensate drain connection 11 8 SAFETY ELEMENTS 12 9...

Page 3: ...ak to atmospheric pressure the liquid phase evaporates The resulting vapours are still hazardous because they are heavier than air and can force the latter out of the machine rooms If refrigerant is a...

Page 4: ...11 I MS221 I R N R N MC111 N E R I R MC011 MC021 N E R R I N N E E MC001 I I 40ZS ZF 420 to 600 assemblies with mixing box raised view N E MC101 R I I I I Designation 1 Rear Return 2 Top 3 Right hand...

Page 5: ...t causing damage to the units or to workers These slings will be hooked to the two grips screwed on each crossbar in models 420 to 600 Make sure that the unit is protected from contact with the hooks...

Page 6: ...0 705 1 044 MC0 1 088 1 350 660 1 224 MC1 1 148 1 350 930 1 697 40ZS ZF MS module Centre of gravity mm Weight kg X Y Z 90 100 120 Montajes 111 116 413 314 411 114 113 311 121 126 423 324 421 124 123 3...

Page 7: ...ade With the help of the crane or the forklift truck the unit will be raised to a su cient height that the silent blocks can be screwed into its base The 4 silent blocks of the corners must remain obl...

Page 8: ...600 1 300 2 061 40ZS ZF 90 to 360 40ZS ZF 420 to 600 6 3 Anchorage for silent blocks 6 4 Recommended service clearance for unit start up and maintenance operations mm 1000 1000 500 1700 500 1000 A 500...

Page 9: ...fans Before commissioning check the blade rotation direction and that the axis turns without strokes nor vibrations Once running check the operation conditions pressures ows and consumptions The over...

Page 10: ...entrifugal motorfans are coupled through pulleys and belts In these fans the following must be taken into consideration Pulley alignment The pulleys must be on the same plane so it is important to che...

Page 11: ...G Models 90 to 360 These indoor units are equipped with a condensate drain pan with a bronze gas threaded 3 4 M drain junction Condensate drain CONNECT SIPHON METTRE SIPHON PONER SIFON V220014 7 5 Con...

Page 12: ...nsidered when selecting fans the pressure drop graphs in the options can be seen in the technical brochure 9 1 Mixing box In models 90 to 360 of the 40ZS ZF unit the mixing box is a separate module Th...

Page 13: ...imensions mm A B C 90 100 120 1 supply outlet 6 9 1 row 150 482 443 12 2 rows 262 482 443 160 180 1 supply outlet 12 15 18 1 row 189 1 142 443 182 200 240 2 supply outlet 15 18 1 row 189 1 142 443 24...

Page 14: ...to connect the hose to the electric power supply If it is not possible to perform the previous step the distance between holes as well as the frame dimensions are displayed in the following schemes S...

Page 15: ...se frames to the unit four supports are provided In the case of 2 frames screw each one of them to 2 supports with the four M4 screws included in the kit The height of the frame on the support will de...

Page 16: ...l in the technical brochure of this series Water outlet Water inlet Models 40ZS ZF 90 to 360 Recomendations Coil lling The coil lling must be made with the bleeder valve open until water runs through...

Page 17: ...re assembled over a sheet steel pro le Models 40ZS ZF 90 to 360 Modelos 40ZS ZF 420 to 600 Opacimetric filters Gravimetric filters Sheet profile Tab for displacement of gravimetric filters Tab for dis...

Page 18: ...oise we recommend the use of noise dampening headgear Caution Before intervening in the unit cut o main power 10 1 General recommendations Do not lean on the unit A platform must be used to work on a...

Page 19: ...ecovered for treatment Refrigerant Energy transfer uid depending on the installation water glycol water mix Compressor oil Important In order to recycle these units follow the stipulations of Directiv...

Page 20: ...Order No 10259 12 2020 Supersedes order No 07 2019 Manufactured for CARRIER in Spain Manufacturer reserves the right to change any product specifications without notice Printed in the European Union...

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