background image

8

LO STAT

P

setting is the desired airflow limit when the

thermostat pressure is less than, or equal to, the reset start
point.
• For DA Cooling or RA Heating:

Adjust LO STAT

P to the desired minimum airflow

with 0 psig (or a pressure less than the reset start point) at
port “T.” The LO STAT

P must be set first. The LO

STAT

P will affect the HI STAT

P setting.

• For RA Cooling or DA Heating:

Adjust LO STAT

P to the desired maximum airflow

with 0 psig (or a pressure less than the reset start point) at
port “T.” The LO STAT

P must be set first. The LO

STAT

P will affect the HI STAT

P setting.

HI STAT

P

setting is the desired airflow limit when the ther-

mostat pressure is greater than, or equal to, the reset stop-point.
The reset stop-point is the reset span pressure added to the
reset start-point pressure.
• For DA Cooling or RA Heating (see Fig. 6):

Adjust HI STAT

P to the desired maximum airflow with

20 psig (or a pressure greater than the reset stop point) at
port “T.” The HI STAT

P must be set last. The HI STAT

P setting will be affected by the LO STAT

P setting.

• For RA Cooling or DA Heating (see Fig. 6):

Adjust HI STAT

P to the desired minimum airflow with

20 psig (or a pressure greater than the reset stop point) at
port “T.” The HI STAT

P must be set last. The HI STAT

P setting will be affected by the LO STAT

P setting.

NOTE: After the “LO STAT

P” and “HI STAT

P” initial

adjustments are made, cycle the thermostat pressure a few
times to settle the internal reset mechanisms and verify set-
tings. Fine tune the settings if necessary. The thermostat pres-
sure may be left at a high pressure and the “G” port cap may be
removed and replaced to cycle the reset mechanism.

RESET START

setting is factory set at 8.0 psig. This is the

lowest thermostat pressure that the LO STAT

P airflow will

begin to reset towards the HI STAT

P airflow. To change the

RESET START setting; regulate thermostat pressure to the “T”
port to the desired reset start point pressure, adjust RESET
START adjustment until pressure at the “G” port is slightly
higher than 0 psig, i.e., 0.1 psig.
NOTE: The “G” port taps into the controller’s internal reset
chamber, which always starts at 0 psig. The RESET START

adjustment is a positive bias adjustment that sets the desired
thermostat start point to the controller’s internal reset start
point of 0 psig.

RESET SPAN

setting is factory set at 5.0 psig. This is the

required change in thermostat pressure that the controller will
reset between the LO STAT

P setting and the HI STAT

P

setting. To change the RESET SPAN setting; adjust RESET
SPAN adjustment until pressure at the “G” port equals the
desired reset span pressure.
NOTE: The “G” port taps into the controller’s internal reset
chamber, which will always be at a pressure between 0 psig
and the RESET SPAN pressure.

Preventative Maintenance

1. Inspect pneumatic tubing for loose connections or leaks.
2. Clean out pneumatic line filters regularly according to

manufacturer’s recommendations.

Pneumatic Control Troubleshooting —

See Table 7.

Table 7 — Troubleshooting

NOTE: Always check:
• Main air pressure (15 psi to 25 psi) at the controller.
• Disconnected or kinked pneumatic lines to the controller.
• Quality of compressed air (oil or water in lines).

• Proper thermostat signal and logic (Direct/Reverse Acting).
• Blocked velocity probe or insufficient primary supply air.
• Leaks in the actuator diaphragm.
• Mechanical linkage of the actuator/air valve.

PROBLEM

PROBABLE CAUSE

Controller does not reset to maximum or minimum set point during bal-
ance procedure.

Balancer is using the thermostat for control signal. An artificial signal
must be provided in place of the thermostat.

Controller does not reset to maximum or minimum set point during
operation.

Thermostat is not demanding maximum or minimum air volume. Main
air pressure at the controller is less than 15 psi.

Pneumatic actuator does not stroke fully.

Leak in pneumatic line between the controller and the actuator. Main air
pressure at the controller is less than 15 psi. Leak in the diaphragm.

Air valve stays in wide open position.

Velocity probe is blocked by an obstruction (sandwich bag, etc.). Insuffi-
cient supply air in the inlet duct.

MAX

MIN

F

L

O
W

0

3

8

13 psig

LO STAT

P

HI STAT

P

ROOM TEMPERATURE

DA HEATING

Reset
Span

Reset Start*

LO STAT

P

MAX

MIN

F

L

O
W

13

8

3

0 psig

HI STAT

P

ROOM TEMPERATURE

RA HEATING

Reset
Span

Reset Start

MAX

MIN

F

L

O
W

13

8

3

0 psig

LO STAT

P

HI STAT

P

ROOM TEMPERATURE

RA COOLING

Reset
Span

Reset Start*

MAX

MIN

F

L

O
W

0

3

8

13 psig

HI STAT

P

LO STAT

P

ROOM TEMPERATURE

DA COOLING

Reset
Span

Reset Start

*May require changing the RESET START from 8.0 to 3.0 psig if

sequencing is involved.

Fig. 6 — Reset Cycle for CSC-3011 Control

Summary of Contents for 35L Series

Page 1: ...EMPERATURE SENSOR AND SET POINT ADJUSTMENT SLIDEBAR WIRING THE CCN NETWORK COMMUNICATION SERVICE JACK PRIMARY AIR TEMPERATURE SENSOR INSTALLATION INDOOR AIR QUALITY SENSOR INSTALLATION INDOOR AIR QUAL...

Page 2: ...llowing conditions 1 Unit casing is 22 gage 2 Unit insulation is 1 2 in thick 1 5 lb Tuf Skin Rx dual density fiberglass 3 Units rated with standard linear flow sensor Warranty All Carrier furnished i...

Page 3: ...controller DA NO cold inlet NO hot inlet 1503 Multi function controller DA NO cold inlet NC hot inlet 1504 Multi function controller RA NC cold inlet NC hot inlet 1505 Multi function controller RA NC...

Page 4: ...rop Ps of the desired configuration INLET SIZE in CFM MINIMUM AIRFLOW CFM MINIMUM CCN AIRFLOW CFM MINIMUM INLET STATIC PRESSURE Unit Pressure Drop in wg MINIMUM SYSTEM OPERATING PRESSURE in wg AT MAXI...

Page 5: ...ic Pressure drop Ps of the desired configuration Table 5 35N Dual Duct Full Blending Discharge Sensor Pickup CCN Carrier Comfort Network INLET SIZE Area CFM MINIMUM AIRFLOW CFM MINIMUM CCN AIRFLOW CFM...

Page 6: ...l terminals at system start up System calibration is accomplished by calculating a flow coefficient that adjusts the pressure fpm characteristics The flow coefficient is determined by dividing the flo...

Page 7: ...ields an airflow of 275 cfm Volume controller for units is shown in Fig 5 Balancing Procedure Control Sequences 1500 1523 1 Damper action is factory set at NO normally open or NC normally closed To re...

Page 8: ...t start point to the controller s internal reset start point of 0 psig RESET SPAN setting is factory set at 5 0 psig This is the required change in thermostat pressure that the controller will reset b...

Page 9: ...a 1 6 in hex key wrench turn the setscrews clockwise until cover is loose 3 Check voltages Verify 16 vdc between and terminals Applications for Dual Duct Minimum Air From Cold Duct Dual duct applicati...

Page 10: ...e found inside the control box SUPPLY AIR TEMPERATURE SAT SENSOR INSTAL LATION On terminals with heat the SAT sensor is provid ed The sensor is factory wired to the controlled and shipped in the contr...

Page 11: ...secure the sensor to the electrical box 6 Use 20 gage wire to connect the sensor to the controller This size is suitable for distances of up to 500 ft Use a three conductor shielded cable for the sen...

Page 12: ...nches Fig 14 Space Temperature Sensor and Wall Mounted Humidity Sensor Mounting 2 3 4 5 6 1 SW1 SEN BLK GND RED SPT RED WHT GND BLK CCN COM SENSOR WIRING Fig 15 Space Temperature Sensor Wiring 33ZCT55...

Page 13: ...supplied wire nuts to connect cable to sensor 5 At zone controller connect sensor wires to PAT and GND terminals INDOOR AIR QUALITY SENSOR INSTALLATION The indoor air quality IAQ sensor accessory mon...

Page 14: ...fty areas such as near heat ing or air conditioning ducts open windows fans or over heat sources such as baseboard heaters radiators or wall mounted light dimmers Sensors mounted in those areas will p...

Page 15: ...lation section for sensor wiring instructions COMMUNICATION BUS WIRE SPECIFICATIONS The Carrier Comfort Network CCN Communication Bus wiring is field supplied and field installed It consists of shield...

Page 16: ...all dampers to control to the minimum cooling cfm and verify that the static pressure is below the maximum safe operating limits when the damper is providing minimum cooling airflow 5 Set air source s...

Page 17: ...ow to the space A typical application is shown in Fig 24 Use package no 4160 with 35L N units COMFORTID VARIABLE AIR VOLUME DUAL DUCT WITH CONSTANT MINIMUM COLD DECK AIRFLOW CONTROL PACKAGE NO 4170 Du...

Page 18: ...air system The venti lation air is conditioned heated cooled dehumidified as required to provide a neutral temperature The ventilation air is connected to the hot deck inlet of the terminal The contr...

Page 19: ......

Page 20: ...tinue or change at any time specifications or designs without notice and without incurring obligations Catalog No 04 53350001 01 Printed in U S A Form 35L N 1SI Pg 20 3 06 Replaces 35L M N 1SI Book 3...

Reviews: