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14

Condenser coil

We recommend, that finned coils are inspected regularly to
check the degree of fouling. This depends on the environment
where the unit is installed, and will be worse in urban and
industrial installations and near trees that shed their leaves.

For coil cleaning proceed as follows:

Remove fibres and dust collected on the condenser face
with a soft brush (or vacuum cleaner).

Clean the coil with the appropriate cleaning agents.

We recommend TOTALINE products for coil cleaning:
Part No. P902 DT 05EE: traditional cleaning method
Part No. P902 CL 05EE: cleaning and degreasing.

These products have a neutral pH value, do not contain
phosphates, are not harmful to the human body, and can be
disposed of through the public drainage system.

Depending on the degree of fouling both products can be used
diluted or undiluted.

For normal maintenance routines we recommend using 1 kg
of the concentrated product, diluted to 10%, to treat a coil
surface of  2 m

2

. This process can either be carried out with

a TOTALINE applicator gun (part No. TE01 WA 4000EE)
or using a high-pressure spray gun in the low-pressure position.
With pressurised cleaning methods care should be taken not to
damage the coil fins. The spraying of the coil must be done:
- in the direction of the fins
- in the opposite direction of the air flow direction
- with a large diffuser (25-30°)
- at a distance of 300 mm.

The two cleaning products can be used for any of the following
coil finishes: Cu/Cu, Cu/Al, Cu/Al with Polual, Blygold and/or
Heresite protection.

It is not necessary to rinse the coil, as the products used are pH
neutral. To ensure that the coil is perfectly clean, we
recommend rinsing with a low water flow rate. The pH value
of the water used should be between 7 and 8.

WARNING: Never use pressurized water without a large
diffusor. Concentrated and/or rotating water jets are strictly
forbidden.

Correct and frequent cleaning (approximately every three
months) will prevent 2/3 of the corrosion problems.

Fan motor replacement

This presents no special problems. The work is done from
above the unit.

Remove the grille with its support air duct assembly.

Remove the fan shaft protection cap.

Pull the fan from the shaft using a FACOM U35, or
similar, hub puller.

Unscrew the fan motor fixing bolts.
Remove only the lower bolts to prevent the motor from
falling.

Withdraw the fan motor.

Installation is in the reverse order. Take care not to damage the
plastic components when installing the fan and position the fan
to maintain a clearance of 117 + 0/-2 mm between the upper
edge of the fan and the upper edge of the volute.

CAUTION: On unit sizes 30GH/GZ 040-245 the fan rotation is
counter clockwise, viewed from above.

30GH/GZ 040-245 fan

Fan motor protection
All units are equipped with a fan protection circuit breaker.

Refrigerant circuit

Thermal expansion valve (TXV)
The function of the thermal expansion valve is to control the
flow of liquid refrigerant. The valve is controlled by a sensor
bulb in the compressor suction line. It is factory set to maintain
refrigerant superheat of 4 K.

This setting should not be changed unless absolutely necessary.

Filter-drier
The filter-drier keeps the circuit clean and free of moisture. The
sight glass indicates when it is necessary to change the cartridge
in the filter-drier. A temperature difference between the inlet
and the outlet of the filter-drier indicates fouling of the drier.

NOTE: The unit must run for at least 12 hours before it can
give an accurate indication, because only with the unit running
is the indicator in continuous contact with the refrigerant.

Liquid line service valve
This valve provides, in each circuit, a liquid refrigerant charging
port and, in conjunction with the compressor discharge line
valves, enables liquid refrigerant to be pumped to the high
pressure side of the system.

117 +0/-2

Maximum
clearance

Summary of Contents for 30GH 040

Page 1: ...and maintenance instructions 30GH 040 245 30GZ 040 245 Air cooled liquid chillers 50 Hz Carrier is participating in the Eurovent Certification Programme Products are as listed in the Eurovent Directo...

Page 2: ...hecks 10 Actual start up 10 Servicing refrigeration components 11 General maintenance 11 Liquid refrigerant charging 11 Compressors 12 Compressor protection circuit board STARTERGUARD 12 Heat exchange...

Page 3: ...temperature C Pressure drop air kPa Pressure drop water kPa Discharge air pressure Pa Fan speed r s or rpm Fan motor input Ph 1 V Ph 2 V Ph 3 V Ph 1 V Ph 2 V Ph 3 V Ph 1 V Ph 2 V Ph 3 V Ph 1 V Ph 2 V...

Page 4: ...85 145 Do not obstruct 30GH GZ A B C D E F G 040 045 2450 1870 1912 2500 1200 500 1200 050 060 2900 2156 2060 2500 1200 500 1200 085 100 3404 2328 2471 1600 1800 1600 1800 120 145 4322 2328 2471 1600...

Page 5: ...not obstructed At least two sides of the units must be free from obstructions to ensure proper air flow If several units are installed next to each other ensure that the space in between the units is...

Page 6: ...150 DN150 Drain NPT in 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 Max water side operating pressure kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000...

Page 7: ...ing of the liquid water or brine Refer to the examples below NOTE The compressor must not restart more than 6 times in an hour INSTALLATION SAFETY CONSIDERATIONS Installation start up and servicing th...

Page 8: ...Siting Before siting the unit check that the permitted loading at the site is adequate or that appropriate strenghtening measures have been taken the surface is horizontal flat and intact there is ade...

Page 9: ...valves close to the evaporator in the entering and leaving water lines Use flexible connections to reduce the transmission of vibration to the pipework Insulate all pipework after testing for leaks b...

Page 10: ...he lubricating oil from absorbing refrigerant Check the operation of all accessories chilled water circulating pumps air handlers and other equipment connected to the evaporator Follow the individual...

Page 11: ...H or 12 K 30GZ of subcooling as the liquid refrigerant enters the expansion valve The units 30GH GZ 040 245 use refrigerant For your information we are reproducing here some extracts from the official...

Page 12: ...xchangers Evaporator Protection devices Freeze up prevention thermostat The evaporator is protected against freeze up The protection is provided by two sensors installed in the unit Significant underc...

Page 13: ...r Carrier distributor Replacing cooler tubes Retubing must be done only by a properly trained service engineer Most standard practices can be applied but for cooler tubes a 5 crush allowance is made f...

Page 14: ...or rotating water jets are strictly forbidden Correct and frequent cleaning approximately every three months will prevent 2 3 of the corrosion problems Fan motor replacement This presents no special p...

Page 15: ...efective compressor Refrigerant losses Refrigerant losses Low water flow in the evaporator Blocked expansion valve Blocked filter drier Defective high pressure switch Defective fan s Low water flow in...

Page 16: ...7 Supersedes order No 13187 76 July 1996 Printed on Totally Chlorine Free Paper Manufacturer reserves the right to change any product specifications without notice Printed in the Netherlands Manufactu...

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