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Installation Instructions

25HCC5, 25HPB6

Single Stage Heat Pumps

with Puron

r

Refrigerant

1–1/2 To 5 Nominal Tons

NOTE

: Read the entire instruction manual before starting the installation.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,

or use can cause explosion, fire, electrical shock, or other

conditions which may cause death, personal injury, or property

damage. Consult a qualified installer, service agency, or your

distributor or branch for information or assistance. The qualified

installer or agency must use factory–authorized kits or accessories

when modifying this product. Refer to the individual instructions

packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,

and work gloves. Use quenching cloth for brazing operations.

Have fire extinguisher available. Read these instructions

thoroughly and follow all warnings or cautions included in

literature and attached to the unit. Consult local building codes and

current editions of the National Electrical Code (NEC) NFPA 70.

In Canada, refer to current editions of the Canadian electrical code

CSA 22.1.
Recognize safety information. This is the safety–alert symbol

!

!

.

When you see this symbol on the unit and in instructions or

manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and

CAUTION. These words are used with the safety–alert symbol.

DANGER identifies the most serious hazards which

will

result in

severe personal injury or death.

WARNING signifies hazards

which

could

result in personal injury or death. CAUTION is used

to identify unsafe practices which

may

result in minor personal

injury or product and property damage. NOTE is used to highlight

suggestions which

will

result in enhanced installation, reliability, or

operation.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
Before installing, modifying, or servicing system, main

electrical disconnect switch must be in the OFF position.

There may be more than 1 disconnect switch. Lock out and

tag switch with a suitable warning label.

EXPLOSION HAZARD

Failure to follow this warning could

result in death, serious personal injury,

and/or property damage.
Never use air or gases containing

oxygen for leak testing or operating

refrigerant compressors.

Pressurized

mixtures of air or gases containing

oxygen can lead to an explosion.

!

WARNING

INSTALLATION RECOMMENDATIONS

NOTE

: In some cases noise in the living area has been traced to

gas pulsations from improper installation of equipment.

1. Locate unit away from windows, patios, decks, etc. where

unit operation sound may disturb customer.

2. Ensure that vapor and liquid tube diameters are appropriate

for unit capacity.

3. Run refrigerant tubes as directly as possible by avoiding un-

necessary turns and bends.

4. Leave some slack between structure and unit to absorb vi-

bration.

5. When passing refrigerant tubes through the wall, seal open-

ing with RTV or other pliable silicon–based caulk (see Fig.
1).

6. Avoid direct tubing contact with water pipes, duct work,

floor joists, wall studs, floors, and walls.

7. Do not suspend refrigerant tubing from joists and studs with

a rigid wire or strap which comes in direct contact with
tubing (see Fig. 1).

8. Ensure that tubing insulation is pliable and completely sur-

rounds vapor tube.

9. When necessary, use hanger straps which are 1 in. wide and

conform to shape of tubing insulation (see Fig. 1).

10. Isolate hanger straps from insulation by using metal sleeves

bent to conform to shape of insulation.

INSULATION

SUCTION TUBE

LIQUID TUBE

OUTDOOR WALL

INDOOR WALL

LIQUID TUBE

SUCTION TUBE

INSULATION

CAULK

HANGER STRAP

(AROUND SUCTION

TUBE ONLY)

JOIST

1” (25.4 mm)

 MIN

THROUGH THE WALL

SUSPENSION

A07588

Fig. 1 – Connecting Tubing Installation

When outdoor unit is connected to factory–approved indoor unit,
outdoor unit contains system refrigerant charge for operation with

AHRI rated indoor unit when connected by 15 ft. (4.57 m) of
field–supplied or factory accessory tubing. For proper unit

operation, check refrigerant charge using charging information

located on control box cover and/or in the Check Charge section of
this instruction.

IMPORTANT

: Maximum liquid–line size is 3/8–in. OD for all

residential applications including long line.

IMPORTANT

: Always install the factory–supplied liquid–line

filter drier. Obtain replacement filter driers from your distributor or
branch.

Summary of Contents for 25HPB6

Page 1: ...suitable warning label EXPLOSION HAZARD Failure to follow this warning could result in death serious personal injury and or property damage Never use air or gases containing oxygen for leak testing o...

Page 2: ...ications Clearance Requirements When installing allow sufficient space for airflow clearance wiring refrigerant piping and service Allow 24 in 609 6 mm clearance to service end of unit and 48 in 1219...

Page 3: ...rements Refer to Table 2 for field tubing diameters There are no buried line applications greater than 36 in 914 4 mm If refrigerant tubes or indoor coil are exposed to atmosphere they must be evacuat...

Page 4: ...valves with a heat sinking material such as a wet cloth Braze joints using a Sil Fos or Phos copper alloy Table 2 Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters In UNIT SIZE...

Page 5: ...hrough power wiring hole provided and into unit control box Connect Ground and Power Wires WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death The u...

Page 6: ...tem caps after system is opened to refrigerant flow back seated Replace caps finger tight and tighten with wrench an additional 1 12 turn 3 Close electrical disconnects to energize system 4 Set room t...

Page 7: ...up To initiate a forced defrost speedup pins J1 must be shorted with a flat head screwdriver for 5 seconds and RELEASED If the defrost thermostat is open a short defrost cycle will be observed actual...

Page 8: ...r temperature is below 70_F 21 11_C or the outdoor temperature is not in the favorable range adjust charge for line set length above or below 15ft 4 57 m only Charge level should then be appropriate f...

Page 9: ...MANP036 FB4CNP048L FV4CNB006L 3 FPMAN 024 FFMANP031 FB4CNP036L FFMANP037 FV4CN B F 003L FX4DN B F 049L FPMBN 018 FPMAN 024 FFMANP030 FPMAN 036 FV4CN B F 005L 3 FX4DN B F 061L 3 FPMBN 024 FPMAN 030 FFM...

Page 10: ...psig low side with 550 psig low side retard S Use hoses with 700 psig service pressure rating S Leak detectors should be designed to detect HFC refrigerant S Puron as with other HFCs is only compatib...

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