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(8.) Reinstall cell inlet plates and burner assembly. Care

must be exercised to center burners in cell openings.

11. Clean flame sensor with fine steelwool.

12. Remove old sealant from center panel and collector box flange

and apply new sealant to collector box flange and reinstall on
center panel, making sure all 8 screws are secure.

NOTE:

A releasing agent such as PAM cooking spray or equiva-

lent (must not contain corn or canola oil, aromatic or halogenated
hydrocarbons or inadequate seal may occur) and RTV sealant
(G.E. 162, 6702, or Dow-Corning 738) are needed before starting
installation. DO NOT substitute any other type of RTV sealant.
G.E. 162 (P771-9003) is available through RCD in 3-oz. tubes.

13. Reinstall relief box and inducer assembly.

NOTE:

If inducer assembly gasket is damaged, use RTV sealant

to seal inducer assembly to collector box.

NOTE:

A releasing agent such as PAM cooking spray or equiva-

lent (must not contain corn or canola oil, aromatic or halogenated
hydrocarbons or inadequate seal may occur) and RTV sealant
(G.E. 162, 6702, or Dow-Corning 738) are needed before starting
installation. DO NOT substitute any other type of RTV sealant.
G.E. 162 (P771-9003) is available through RCD in 3-oz. tubes.

14. Reconnect wires to the following components.

a. Blocked vent safeguard switch.

b. Inducer motor.

c. Pressure switch.

d. Limit overtemperature switch(es).

e. Gas valve.

f. Hot surface igniter.

g. Flame-sensing electrode.

h. Flame rollout switch(es), if applicable.

15. Reinstall internal vent pipe and enclosure on downflow

furnaces only by reversing items 4a through 4c.

NOTE:

A releasing agent such as PAM cooking spray or equiva-

lent (must not contain corn or canola oil, aromatic or halogenated
hydrocarbons or inadequate seal may occur) and RTV sealant
(G.E. 162, 6702, or Dow-Corning 738) are needed before starting
installation. DO NOT substitute any other type of RTV sealant.
G.E. 162 (P771-9003) is available through RCD in 3-oz. tubes.

16. Reinstall vent connector on furnace flue collar. After fully

assembling vent connector to furnace flue collar, securely
fasten vent connector to flue collar with 2 field-supplied,
corrosion-resistant, sheet metal screws located 180° apart and
midway up the collar.

17. Replace blower access door only.

18. Turn electrical power and gas to ON.

19. Set thermostat and check furnace for proper operation.

20. Verify blower airflow and speed changes between heating and

cooling.

21. Check for gas leaks.

Never use a match or other open flame to check for gas leaks.
Use a soap-and-water solution. A failure to follow this
warning could result in fire, personal injury, or death.

22. Replace control access door on upflow furnace.

23. On downflow/horizontal furnaces, remove blower access

door, replace control access door first, then replace blower
access door and secure with screws in front of door.

ELECTRICAL CONTROLS AND WIRING

There may be more than 1 electrical supply to the unit. Check
accessories and cooling unit for additional electrical supplies.

The electrical ground and polarity for 115-v wiring must be
properly maintained. Refer to Fig. 10 for field wiring information
and to Fig. 12 for furnace wiring information.

NOTE:

If the polarity is not correct, the STATUS LED on the

control center will flash rapidly and prevent the furnace from
heating. The control system also requires an earth ground for
proper operation of the control and flame sensing.

The 24-v circuit contains an automotive-type, 3-amp fuse located
on the control. (See Fig. 11.) Any shorts of the 24-v wiring during
installation, service, or maintenance will cause this fuse to blow. If
fuse replacement is required, use ONLY 3-amp fuses. The control
LED will display status code 24 when fuse needs to be replaced.

With power to the unit disconnected, check all electrical connec-
tions for tightness. Tighten all screws on electrical connections. If
any smoky or burned connections are found, disassemble the
connection, clean all parts, strip wire, and reassemble properly and
securely.

Reconnect electrical power to the unit and observe unit through 1
complete operating cycle. Electrical controls are difficult to check
without proper instrumentation; if there are any discrepancies in
the operating cycle, contact your dealer and request service.

The control in this furnace is equipped with an LED status light to
aid in installation, servicing, and troubleshooting. It can be viewed
through the sight glass or window on blower access door. The
control indicates status with the LED on continuously, rapid
flashing, or a code composed of 2 digits. (The first digit is the
number of short flashes, the second is the number of long flashes.)

For an explanation of status codes, refer to service label located on
blower access door or Fig. 13, and the troubleshooting guide.

The control stores 1 status code (the last status to occur) for a
period of 48 hrs or until the 115- or 24-v power is interrupted.

NOTE:

Look into blower access door sight glass for current LED

status. Removing blower access door will open blower access door
switch and terminate 115-v power to control, and status code will
be erased.

1. To retrieve status code, proceed with the following:

NOTE:

NO thermostat signal may be present at control center,

and all blower-OFF delays must be completed.

a. Leave 115-v power to furnace turned on.

b. Look into blower access door sight glass for current LED

status.

Fig. 9—Cleaning Heat Exchanger Cell

A91252

6

Summary of Contents for 170 Series

Page 1: ... safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 NFPA 90B In Canada refer to the CAN CGA B149 1 and 2 M95 National Standard of Canada Natural Gas and Propane Installation Codes NSCNGPIC Wear safety glasses and work gloves Have fire extinguisher available during start up and adjustment procedures and service calls Recognize safety information This is the safety ...

Page 2: ...l sources may also be used to prevent ESD damage CARE AND MAINTENANCE For continuing high performance and to minimize possible equip ment failure it is essential that periodic maintenance be performed on this equipment Consult your local dealer as to the proper frequency of maintenance and the availability of a maintenance contract Never store anything on near or in contact with the furnace such a...

Page 3: ...and let dry Oiling or coating of filter is not recommended or required g Reinstall filter s h Replace blower and control access doors i Restore electrical power to furnace BLOWER MOTOR AND WHEEL The following steps should be performed by a qualified service technician To ensure long life economy and high efficiency clean accumu lated dirt and grease from blower wheel and motor annually The inducer...

Page 4: ...efer to Table 3 for motor speed lead relocation if leads were not identified before disconnection Heating air speed selection MUST be adjusted to provide proper air temperature rise as specified on the rating plate Failure to adjust the heating speed may shorten heat ex changer life 14 Downflow furnaces only Reinstall internal vent pipe and enclosure by reversing items 3a through 3d NOTE A releasi...

Page 5: ...ature switch es e Gas valve f Hot surface igniter g Flame sensing electrode h Flame rollout switch es if applicable 7 Remove complete inducer assembly and relief box from furnace 8 Remove 8 screws that secure flue collector box to center panel Be careful not to damage collector box 9 Remove burner assembly and cell inlet plates IMPORTANT Replace screws in center panel and cells before cleaning NOT...

Page 6: ...2 Replace control access door on upflow furnace 23 On downflow horizontal furnaces remove blower access door replace control access door first then replace blower access door and secure with screws in front of door ELECTRICAL CONTROLS AND WIRING There may be more than 1 electrical supply to the unit Check accessories and cooling unit for additional electrical supplies The electrical ground and pol...

Page 7: ...to follow this warning could result in personal injury or death d BRIEFLY short jumper TEST 3 16 in quick connect terminal on control adjacent to LED diagnostic light and COM 24V terminal on furnace thermostat connection block See Fig 11 NOTE If TEST to COM 24V terminals are jumpered longer than 2 sec LED will flash rapidly and test request will be ignored e Component Test will function as describ...

Page 8: ...ANSFORMER SEC 2 SPARE 1 SPARE 2 EAC 1 EAC ELECTRONIC AIR CLEANER TERMINALS 115 VAC 1 0 AMP MAX EAC 2 115 VAC L2 NEUTRAL CONNECTION 24 V THERMOSTAT TERMINALS BLOWER SPEED SELECTION TERMINALS INDUCER MOTOR CONNECTOR 115 VAC L1 POWER SUPPLY HOT SURFACE IGNITOR CONNECTOR HEAT SEC 1 C OM 24V HUM G R Y W TEST TWIN COOL 3 AMP FUSE 8 ...

Page 9: ...VAC CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOTE 7 COM HSIR EAC 1 START OL COM HI MED HI MED LO LO BLWM SCHEMATIC DIAGRAM NATURAL GAS PROPANE EAC 2 1 1 HSI 2 PL5 2 PL2 3 PL3 PR2 115VAC PR1 TRAN 24VAC 1 2 IDR TEST TWIN FU1 NOTE 6 CAP L2 PL1 8 FSE...

Page 10: ...lame roll out switch requires manual reset Check for Defective blower motor or capacitor Dirty filter or restricted duct system Loose blower wheel Defective switch or connections Inadequate combustion air supply Flame Roll out Switch or fuse link open Open Flame Roll out Switch or fuse link Manual reset or replace IGNITION PROVING FAILURE Control will try three more times before lockout 14 occurs ...

Page 11: ...11 ...

Page 12: ...un for the entire component test The HSI blower motor heat speed and blower motor cool speed will run for 10 15 sec each Determine status code The status code is a 2 digit number with the first digit determined by the number of short flashes and the second digit by the number of long flashes Was there a previous fault code other than No 11 Does control respond to W Y or G 24 vac thermostat signals...

Page 13: ...e gas valve was de energized Inducer will run until fault is cleared Check for Stuck open gas valve solenoid or leak Defective control center 23 PRESSURE SWITCH WILL NOT OPEN Check for Disconnected or obstructed pressure tubing Defective pressure switch 24 LOW VOLTAGE FUSE IS OPEN Check for Short in low voltage wiring including thermostat leads shorting to ductwork or furnace cabinet Disconnect th...

Page 14: ...14 ...

Page 15: ...15 ...

Page 16: ... Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 962 9212 Packaged Service Training Classroom Service Training Copyright 2000 CARRIER Corp 7310 W Morris St Indianapolis IN 46231 58pr15sm Manufacturer reserves the right t...

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