Carrier 170 Series Service And Maintenance Instructions Download Page 3

Never operate unit without a filter or with filter access door
removed. A failure to follow this warning could result in fire,
personal injury, or death.

1. Downflow/Horizontal

Each furnace requires 2 filters which are installed in the
return-air duct. (See Fig. 4 and 5.) To remove filters for
cleaning or replacement, proceed as follows:

a. Disconnect electrical power before removing blower access

door.

b. Remove screw from front of door and remove blower

access door.

c. Reach up behind top plate, tilt filters toward center of

return-air plenum, remove filters, and clean as needed.
Replace if torn.

d. Furnaces are equipped with permanent, washable filters.

Clean filters with tap water. Spray water through filter in
opposite direction of airflow.

e. Rinse and let dry. Oiling or coating of filters is not

recommended or required.

f. Reinstall filters.

g. Replace blower access door.

h. Restore electrical power to furnace.

2. Upflow

Each furnace requires 1 or 2 filters which are installed in the
blower compartment. (See Fig. 6.) To remove filters for
cleaning or replacement, proceed as follows:
a. Disconnect electrical power before removing access doors.

b. Remove blower and control access doors.

c. Release filter retainer from clip at front of furnace casing.

(See Fig. 6.) For side return, clips may be used on either or
both sides of the furnace.

d. Slide filter(s) out.

e. Furnaces are equipped with permanent, washable filters.

Clean filters with tap water. Spray water through filter in
opposite direction of airflow.

f. Rinse and let dry. Oiling or coating of filter is not

recommended or required.

g. Reinstall filter(s).

h. Replace blower and control access doors.

i. Restore electrical power to furnace.

BLOWER MOTOR AND WHEEL

The following steps should be performed by a qualified service
technician.

To ensure long life, economy, and high efficiency, clean accumu-
lated dirt and grease from blower wheel and motor annually.

The inducer and blower motors are pre-lubricated and require no
additional lubrication. These motors can be identified by the
absence of oil ports on each end of the motor.

Clean blower motor and wheel as follows:

1. Turn off electrical supply to furnace.

2. Remove

2

screws

from

blower

access

door

(downflow/horizontal furnace only) and remove blower access
door.

3. Downflow only.

a. Disconnect vent connector from furnace flue collar. (See

Fig. 7.)

b. Remove internal vent pipe enclosure cover.

c. Disconnect and remove short piece of vent pipe from

within furnace.

d. Disconnect and remove vent pipe enclosure. Push bottom

side backward to release tabs.

NOTE:

Vent pipe is SCREWED and RTV sealed to relief box.

4. Disconnect blower leads from furnace control. Note wire color

and location for reassembly. Also, disconnect auxiliary limit
switch leads (downflow only, if present).

All other factory wires can be left connected, but field
thermostat connections may need to be disconnected depend-
ing on their length and routing.

5. Remove 2 screws securing control and transformer support to

furnace.

6. Hang control and transformer support to front of furnace

casing.

Fig. 4—Horizontal Filter Arrangement

A94307

,

,,,

,,,,,

,,,,,,

,,,,,

,,

,,,

,,,

AIRFLOW

Fig. 5—Downflow Filter Arrangement

A88486

RETURN-AIR

PLENUM

,,,,

,,,,

,,,,

,,,,

,,,,

,,,,

,,,,

,,,,

,,,,

AIRFLOW

ACCESS DOOR

INSTALLATION

POSITION

OF FILTERS

3

Summary of Contents for 170 Series

Page 1: ... safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 NFPA 90B In Canada refer to the CAN CGA B149 1 and 2 M95 National Standard of Canada Natural Gas and Propane Installation Codes NSCNGPIC Wear safety glasses and work gloves Have fire extinguisher available during start up and adjustment procedures and service calls Recognize safety information This is the safety ...

Page 2: ...l sources may also be used to prevent ESD damage CARE AND MAINTENANCE For continuing high performance and to minimize possible equip ment failure it is essential that periodic maintenance be performed on this equipment Consult your local dealer as to the proper frequency of maintenance and the availability of a maintenance contract Never store anything on near or in contact with the furnace such a...

Page 3: ...and let dry Oiling or coating of filter is not recommended or required g Reinstall filter s h Replace blower and control access doors i Restore electrical power to furnace BLOWER MOTOR AND WHEEL The following steps should be performed by a qualified service technician To ensure long life economy and high efficiency clean accumu lated dirt and grease from blower wheel and motor annually The inducer...

Page 4: ...efer to Table 3 for motor speed lead relocation if leads were not identified before disconnection Heating air speed selection MUST be adjusted to provide proper air temperature rise as specified on the rating plate Failure to adjust the heating speed may shorten heat ex changer life 14 Downflow furnaces only Reinstall internal vent pipe and enclosure by reversing items 3a through 3d NOTE A releasi...

Page 5: ...ature switch es e Gas valve f Hot surface igniter g Flame sensing electrode h Flame rollout switch es if applicable 7 Remove complete inducer assembly and relief box from furnace 8 Remove 8 screws that secure flue collector box to center panel Be careful not to damage collector box 9 Remove burner assembly and cell inlet plates IMPORTANT Replace screws in center panel and cells before cleaning NOT...

Page 6: ...2 Replace control access door on upflow furnace 23 On downflow horizontal furnaces remove blower access door replace control access door first then replace blower access door and secure with screws in front of door ELECTRICAL CONTROLS AND WIRING There may be more than 1 electrical supply to the unit Check accessories and cooling unit for additional electrical supplies The electrical ground and pol...

Page 7: ...to follow this warning could result in personal injury or death d BRIEFLY short jumper TEST 3 16 in quick connect terminal on control adjacent to LED diagnostic light and COM 24V terminal on furnace thermostat connection block See Fig 11 NOTE If TEST to COM 24V terminals are jumpered longer than 2 sec LED will flash rapidly and test request will be ignored e Component Test will function as describ...

Page 8: ...ANSFORMER SEC 2 SPARE 1 SPARE 2 EAC 1 EAC ELECTRONIC AIR CLEANER TERMINALS 115 VAC 1 0 AMP MAX EAC 2 115 VAC L2 NEUTRAL CONNECTION 24 V THERMOSTAT TERMINALS BLOWER SPEED SELECTION TERMINALS INDUCER MOTOR CONNECTOR 115 VAC L1 POWER SUPPLY HOT SURFACE IGNITOR CONNECTOR HEAT SEC 1 C OM 24V HUM G R Y W TEST TWIN COOL 3 AMP FUSE 8 ...

Page 9: ...VAC CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOTE 7 COM HSIR EAC 1 START OL COM HI MED HI MED LO LO BLWM SCHEMATIC DIAGRAM NATURAL GAS PROPANE EAC 2 1 1 HSI 2 PL5 2 PL2 3 PL3 PR2 115VAC PR1 TRAN 24VAC 1 2 IDR TEST TWIN FU1 NOTE 6 CAP L2 PL1 8 FSE...

Page 10: ...lame roll out switch requires manual reset Check for Defective blower motor or capacitor Dirty filter or restricted duct system Loose blower wheel Defective switch or connections Inadequate combustion air supply Flame Roll out Switch or fuse link open Open Flame Roll out Switch or fuse link Manual reset or replace IGNITION PROVING FAILURE Control will try three more times before lockout 14 occurs ...

Page 11: ...11 ...

Page 12: ...un for the entire component test The HSI blower motor heat speed and blower motor cool speed will run for 10 15 sec each Determine status code The status code is a 2 digit number with the first digit determined by the number of short flashes and the second digit by the number of long flashes Was there a previous fault code other than No 11 Does control respond to W Y or G 24 vac thermostat signals...

Page 13: ...e gas valve was de energized Inducer will run until fault is cleared Check for Stuck open gas valve solenoid or leak Defective control center 23 PRESSURE SWITCH WILL NOT OPEN Check for Disconnected or obstructed pressure tubing Defective pressure switch 24 LOW VOLTAGE FUSE IS OPEN Check for Short in low voltage wiring including thermostat leads shorting to ductwork or furnace cabinet Disconnect th...

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Page 16: ... Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 962 9212 Packaged Service Training Classroom Service Training Copyright 2000 CARRIER Corp 7310 W Morris St Indianapolis IN 46231 58pr15sm Manufacturer reserves the right t...

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