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7

 

REFRIGERANT CHARGING 

 

 
 
 
 
 
 
 
 

The 07KHP units are packed with refrigerant holding charge only. 
Proper refrigerant charge is determine using Superheat method. 

 
 

IMPORTANT 

 
For accurate system performance, charge by superheat method as 
shown in table 6 and 7. 
 
To check and adjust charge, follow the following procedures: 
 
1. 

Operate unit for a minimum of 30 minutes before checking 
charge. 

2. 

Measure suction pressure by attaching a gauge to suction 
line service port. 

3. 

Measure suction line temperature by attaching a service 
thermometer to unit suction line near suction valve. Insulate 
thermometer for accurate readings. 

4. 

Measure entering water temperature with a second 
thermometer. 

5. 

Measure indoor coil air inlet wet-bulb temperature with a sling 
psychrometer. 

6. 

 Refer to table 4. Find entering water temperature and wet-
bulb temperature entering indoor coil. At this intersection, 
note the superheat.   

7. 

Refer to table 5. Find superheat and temperature and suction 
pressure, note suction line temperature.  

8. 

If unit has higher suction line temperature than charted 
temperature add refrigerant until charted temperature is 
reached. 

9. 

If unit has lower suction line temperature than charted 
temperature, bleed refrigerant until charted temperature is 
reached. 

10.  If entering water temperature or pressure at suction line 

changes, charge to new suction line temperature indicated on 
chart. 

11.  This procedure is valid independent of indoor air quantity. 

 

 

 
MAINTENANCE 

 

 
 
 
 
 
 

Remove unit’s access panels for internal servicing and maintenance

 
 

LUBRICANT 

 

Compressor contains factory oil charge. Replace oil when lost. See 
table 3 for oil recharge and refer to Carrier Manual Chapter 1, page 1-21 
for oil recharging procedure. 

 
 
 

 
 
 
CLEANING HEAT EXCHANGER  

 

Use a tank with 5% phosphoric acid. Pump the cleaning liquid through 
the plate heat exchanger at 1.5 times normal flow rate for optimum 
cleaning, preferably in back flush mode. Then, rinse with large amount 
of fresh water to get rid of all the acid before starting up the system 
again. Clean at regular interval. 

   
 

            

TABLE 4   AIR AND WATER LIMITS 

 

LIMITS 

STANDARD TEMPERATURE  

AIR 

(C) 

Min. Ambient Air 

21 

Rated Ambient Air 

27 

Max. Ambient Air 

43 

Min. Entering Air at Evap 

21 

Rated Entering Air, DB/WB 

27/19 

Max Entering Air, DB/WB 

32/23 

WATER 

(C) 

Min. Entering Water 

15 

Normal Entering Water 

29.5 

Max Entering Water * 

35 

 
 
 
 
        

TABLE  5    WATER FLOW LIMITATIONS 

 

UNIT MODEL NO. -  07KHP 

MAX / MIN L/S (GPM) 

013 

0.25 / 0.1 

(4 / 1.5) 

018 

0.38 / 0.14 

(6 / 2.3) 

024 

0.5 / 0.19 

(8 / 3) 

040 

0.76 / 0.28 

(12 / 4.5) 

060 

1.26 / 0.47 

(20 / 7.5) 

090 

1.89 / 0.72 

(30 / 11.5) 

 

                                     

CAUTION 

TO PREVENT PERSONAL INJURY, WEAR SAFETY GLASSES 
AND GLOVES WHEN HANDLING REFRIGERANT. DO NOT 
OVERCHARGED SYSTEM. THIS CAN CAUSE COMPRESSOR 
FLOODING. 

CAUTION

BEFORE PERFORMING RECOMMENDED MAINTENANCE, BE 
SURE UNIT MAIN POWER SWITCH IS TURNED OFF. FAILURE
TO DO SO MAY RESULT IN ELECTRIC SHOCK OR INJURY. 

At maximum water flow conditions only as shown on Table 5 

below 

NOTE: Water flow must be sufficient to obtain a maximum 10F  
temperature rise across the water-to-refrigerant heat exchanger when 
operating in the cooling mode. Water flow rates greater than 4.0 GPM 
per nominal ton or water velocities of 10 ft/sec or more may cause 
erosion damage to the water-to-refrigerant heat exchanger. 

Summary of Contents for 07KHP

Page 1: ...ny transmission of noise and vibration to the ceiling or walls Provide enough pipe flexibility before fixing unit to the structure Provide access panel in ceiling Make sure the panel is located near the unit for easy maintenance and servicing After the unit is installed and pipe work are completed be sure to insulate the unit s surroundings with acoustic treatment An acoustic type insulation can b...

Page 2: ...8 6 1 1 8 REFRIGERANT CONNECTIONS Liquid mm in Flare Type 6 35 6 35 9 52 3 8 9 52 3 8 9 52 3 8 S 15 8 5 8 High Press PSIG 426 7 320 20 CONTROL PRESSURESTAT SETTINGS Open Close pressure settings Low Press PSIG n a 27 4 67 7 POWER SOURCE V Ph Hz NOMINAL V 208 230 1 60 230 3 60 PERMISSIBLE MIN MAX VOLTAGE V 197 253 REFRIGERANT CONTROL DEVICE IN UNIT Capillary Tube Capillary Accurator RLA Rated Load A...

Page 3: ... supplied and field installed applicable for model 07KHP036 048 060 and 090 only Warranty will be voided if these models were not fitted with external filter drier in the field installation TUBING CONNECTIONS AND LEAK TEST Both suction and liquid are equipped with flare type connections except for Model 090 uses sweat connection Assemble flare joint by aligning tubing with machine surface of fitti...

Page 4: ...eak is detected the refrigerant should be recovered before repairing the leak This is in compliance with the Clean Air Act WATER PIPING Water inlet and outlet are equipped with 25 4mm or 1 FPT female pipe thread Make sure that internal water piping is clean Use correct size wrenches and proper sealing for water inlet and outlet connections Do not over tighten the connections Suspend or use vibrati...

Page 5: ...5 FIG 6 CEILING MOUNTED INSTALLATION FIG 7 FLOOR MOUNTED INSTALLATION ...

Page 6: ...balance is satisfactory as it is below the maximum allowable 2 Operation on improper line voltage or excessive phase imbalance constitutes abuse and may cause damage to electrical components OPERATION AND START UP PRELIMINARY CHECKS Before operating the unit be sure the following are in order 1 All wiring connections are correct and tight 2 All barriers covers and panels are in place 3 Electrical ...

Page 7: ... maintenance LUBRICANT Compressor contains factory oil charge Replace oil when lost See table 3 for oil recharge and refer to Carrier Manual Chapter 1 page 1 21 for oil recharging procedure CLEANING HEAT EXCHANGER Use a tank with 5 phosphoric acid Pump the cleaning liquid through the plate heat exchanger at 1 5 times normal flow rate for optimum cleaning preferably in back flush mode Then rinse wi...

Page 8: ......

Page 9: ...1 1 22 2 23 3 24 4 12 5 6 7 7 8 9 4 11 1 12 8 14 4 16 1 17 8 19 4 20 6 22 2 23 3 25 15 5 3 9 5 6 6 7 8 3 10 11 7 13 3 15 16 7 18 3 19 4 21 1 22 2 23 9 18 3 3 3 5 8 7 2 8 9 10 6 11 7 13 3 15 16 7 18 3 20 21 1 22 8 21 1 7 5 6 7 2 8 9 10 6 11 7 13 3 15 16 7 18 3 20 21 7 23 9 3 3 5 6 7 8 3 10 11 7 13 3 15 6 17 2 18 9 20 6 26 7 2 8 4 4 6 7 8 3 10 11 7 13 9 15 6 17 2 19 4 29 4 4 4 6 1 8 3 10 6 12 2 14 4...

Page 10: ...10 FIG 8 WIRING DIAGRAM 07KHP012 FIG 9 WIRING DIAGRAM 07KHP018 024 ...

Page 11: ...11 FIG 10 WIRING DIAGRAM 07KHP040 050 FIG 11 WIRING DIAGRAM 07KHP060 ...

Page 12: ...12 FIG 12 WIRING DIAGRAM 07KHP090 FIG 13 RECOMMENDED SERVICE CLEARANCES ...

Page 13: ...H LOOSE LEADS AT COMPRESSOR COMPRESSOR STUCK COMPRESSOR POWER SUPPLY OPEN COMPRESSOR INTERNAL PROTECTION OPEN OVERCHARGED OR NONCONDENSABLES IN SYSTEM OPEN SHORTED OR GROUNDED COMPRESSOR MOTOR WINDING HIGH SUPERHEAT COMPRESSOR BEARINGS DEFECTIVE FAN CAPACITOR LINE VOLTAGE TOO HIGH OR LOW LOW REFRIGERANT CHARGED RESTRICTED DISCHARGE LINE INTERNAL PRESSURE RELIEF OPEN DEFECTIVE COMPRESSOR VALVES CON...

Page 14: ...inlupa City Tel No 63 2 850 1367 Fax No 63 2 809 9979 Website www carrier com ph Manufacturer reserve the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Form 07KHP 4IOM Replaces 07KHP 3IOM Concepcion Carrier Air conditioning Company ...

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