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Nozzle selections and burner settings

1.  See Table 1 for recommended oil nozzle selections and initial 

burner settings. Follow Burner Manual and Boiler Manual for 
installation of nozzle if not supplied with boiler/burner.

2.  Where the table calls for an oil pump pressure other than as-

shipped, adjust the pump pressure to the setting shown, follow-
ing pump manufacturer’s instructions.

Specifi cations

1.  See Table 1 for parts and burner settings.

Tech  support  800-989-2275

Table 1 

Burner specifi cations and settings for Weil-McLain GOLD Oil Boilers

  Installer/servicer — Except where specifically 

stated otherwise, this Supplement must be used 
only by a 

qualifi ed service technician

. Follow all 

guidelines in the Burner Manual and Boiler Manual. 
Failure to comply with this or other requirements in 
this manual could result in severe personal injury, 
death or substantial property damage.

Boiler

model 

Burner

model

Primary

control

Ignitor       

Fuel

unit         

Oil

valve

Motor

Air tube

& welded flange

Comb.

head

Air

band

Carlin model Prepurge Postpurge

Part no.

Tube

UTL

Pitch

Flange

GO-2

EZ-1HPW

60200-02

10 sec

10 sec

41000

Suntec 

A2VA-3006

Built into

fuel unit

PSC

1/6 HP

115V/1Ph

98022

84863

5"

77727

3

¹⁄₈

"

1½°

7¾"

83055

Gasket

40212

5”

77958

EZ-1HPW

GO-3

EZ-1HPW

GO-4

EZ-1HPW

GO-5

EZ-1HPW

GO-6

EZ-2HPW

84871

5"

83816

EZ-2HPW

Boiler

model 

Burner

model

Input         

Nozzle

specifications

Oil pump

pressure

Head

bar

Air

shutter

Air band 

setting

Draft 

overfire

GPH

Size

Type

Manufacturer

PSIG

Inches water column

GO-2

EZ-1HPW

0.70

0.65

70B

Delavan

140

0.60 – 0.65

EZ-1

0.65

– 0.01

to

– 0.02

GO-3

EZ-1HPW

0.95

0.85

60B

Delavan

140

0.85 – 1.00

0.85

GO-4

EZ-1HPW

1.20

1.10

60B

Delavan

140

1.10 – 1.25

1.10

GO-5

EZ-1HPW

1.45

1.25

60B

Delavan

140

1.10 – 1.25

1.25

GO-6

EZ-2HPW

1.75

1.50

60B

Delavan

140

1.50

EZ-2

1.50

©

 

Copyright 2010 — Carlin Combustion Technology, Inc.

Carlin part number MN97410  Rev.  01/12/10

Summary of Contents for EZ-1

Page 1: ...in severe personal injury death or substantial property damage Boiler model Burner model Primary control Ignitor Fuel unit Oil valve Motor Air tube welded flange Comb head Air band Carlin model Prepur...

Page 2: ...ly stated otherwise this manual must be used only by a quali fied service technician Failure to comply with this or other requirements in this manual could result in severe personal injury death or su...

Page 3: ...nd perform the training outlined below Train the user To properly operate the burner appliance per this manual and the appliance instructions see User s information To keep this manual at or near the...

Page 4: ...age 4 for an initial nozzle selection for the application Specific applications may require testing more than one nozzle to obtain both clean combustion and a good match of flame shape to the combusti...

Page 5: ...PH Flame length needed 1 50 1 65 to 1 75 2 00 2 25 2 00 2 25 2 50 Nozzle rating GPH Nozzle rating GPH 1 50 1 65 1 75 2 00 2 25 2 00 2 25 2 50 Delavan Hollow 60 A Delavan Hollow 60 A Medium Solid 60 B...

Page 6: ...t or 50 cubic feet per MBH of all appliances in the room Example For each 1 GPH oil input the room must have 7 000 cubic feet 875 square feet with an 8 foot ceiling height Minimum combustion ventilati...

Page 7: ...and any associated instructions in the Burner Cover or 97406 Air Intake System instructions Even if using an optional air intake system make sure the space provides enough ventilation to prevent over...

Page 8: ...ashpit area or fill ashpit with sand up to 2 inches above the mud ring of a boiler firing through the door Install a lightweight refractory liner on the target wall as in Table 3 Figure C Make sure t...

Page 9: ...ion chamber Universal adjustable flange burners 1 Verify the flange mounting slots line up with the appliance bolts See Figure 1 2 Slip the adjustable flange onto the air tube 3 Measure the distance f...

Page 10: ...For pressur ized firing you must obtain a burner with a welded flange designed for use with the specific appliance Failure to comply could result in severe personal injury death or substantial proper...

Page 11: ...ndition 9 Inspect the ignitor contact clips Clean or replace if necessary to ensure reliable contact with the electrodes Inserting removing combustion head assembly Figure 5 3 Prepare burner Install n...

Page 12: ...GPH 7 options 0 50 0 60 0 65 0 75 0 85 1 00 1 10 1 25 1 10 1 25 1 35 1 50 1 65 EZ 2 EZ 2 HP 1 50 2 25 GPH 4 options 1 50 1 65 1 75 2 00 2 25 EZ 3 EZ 3 HP 2 00 2 50 GPH 3 options 2 00 2 25 2 50 Adjust...

Page 13: ...oil system Operating with the plug in place on a one line system will damage the fuel unit and could lead to oil leakage and fire hazard If the fuel line or fuel supply is above burner never exceed 3...

Page 14: ...n ventilation air openings and vent system Fuel supply line in good condition and sized designed correctly Oil tank has oil and oil line valves are open Wiring installed per burner appliance instructi...

Page 15: ...h is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapor 1 Turn service switch OFF 2 Perform inspections and checkouts on pages 14 a...

Page 16: ...Carlin part number MNEZ123 Rev 01 12 10 15 Model EZ 1 2 3 oil burners Instruction manual...

Page 17: ...nd the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapor 1 Turn service switch OFF 2 Perform inspections and checko...

Page 18: ...Carlin part number MNEZ123 Rev 01 12 10 17 Model EZ 1 2 3 oil burners Instruction manual...

Page 19: ...ake sure the burner and appliance are correctly wired and the line switch is properly fused for the load To start burner Do not start the burner if the combustion chamber contains oil or oil vapor 1 T...

Page 20: ...Carlin part number MNEZ123 Rev 01 12 10 19 Model EZ 1 2 3 oil burners Instruction manual...

Page 21: ...voltage reading indicates incorrect wiring that must be corrected before attempting to operate the burner 5 Alarm terminals provide a 24 vac rated dry contact suitable for use with security fire alarm...

Page 22: ...Carlin part number MNEZ123 Rev 01 12 10 21 Model EZ 1 2 3 oil burners Instruction manual...

Page 23: ...e personal injury or death Use combustion test equipment to verify that the burner is properly set 5 up for your installation Appliances with positive pressure in the chamber may require a wider air o...

Page 24: ...s found Verify burner appliance operation Check burner appliance controls operation Test operating and limit controls on appliance as specified in appliance instructions Check operation of the primary...

Page 25: ...assembly 4 nominal approx 5 3 4 oal EZ 1 only 56804 25 Blower wheel 5 1 16d x 2w 77933 Nozzle line adaptor assembly 5 nominal approx 6 3 4 oal 56820 26 Primary control consult factory for other contro...

Page 26: ...Carlin part number MNEZ123 Rev 01 12 10 25 Model EZ 1 2 3 oil burners Instruction manual 7 Repair parts continued...

Page 27: ...replace a component or disassemble any part of the burner for service maintenance perform a complete operational test after reassembly to verify the burner operates correctly Failure to verify operat...

Page 28: ...ro Burners that fall within the extended warranty period such defective parts should be returned freight prepaid to Carlin The repaired component or replacement part will be provided to the Customer f...

Page 29: ...at all Never attempt to use gasoline as a fuel for this burner as it is more combustible and could result in a serious explosion Never attempt to burn refuse or use any fuel other than 1 or 2 heating...

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