Carlin 60200FR Installation And Operating Instructions Manual Download Page 8

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MN60200FR1  070319

© Copyright 2019 — Carlin Combustion Technology, Inc.

T E C H       S U P P O R T       H O T L I N E    8 0 0 - 9 8 9 - 2 2 7 5

Carlin Combustion Technology, Inc.

126 Bailey Road          North Haven, CT 06473        Phone   203–680–9401       Fax   203–764–1714
e-mail us at: 

[email protected]      

                                

www.carlincombustion.com

FROZEN PIPES/WATER DAMAGE
This is not a freeze protection device. Suitable freeze protection monitoring or other precautions are recommended to protect against 
ruptured pipes/water damage caused by fuel outage, safety related fault conditions or equipment failure.

Service and Troubleshooting

Last Fault Display: When the control is reset from a lockout 

condition, if the burner resumes normal operation, the screen 

will toggle the last fault and its cause for five days (longer du-

ration if control is not wired for constant power). This feature 

is designed to allow the service technician to easily see what 

caused the condition in the event the homeowner reset the 

control prior to their arrival. The screen will alternate between 

displaying what the last fault was and displaying how to clear 

the message 

hold ESC for 3 seconds.

Display Voltage and Current: Press     +     for 3 seconds to 

display real time voltage and current.

Lockout: If lockout occurs, the screen turns on, the fault icon 

flashes and a fault message is displayed on the screen. 

To 

Reset Push in and hold the red Reset button for 1 second, 

then release. 

NOTE: Recycling power to the control will not 

reset it from it from a lockout condition.
Two fault conditions result in an immediate lockout. These 

include; Flame detected during pre-purge and flame failure 

during Trial for Ignition. All other faults will result in a Recycle 

(unless the Allowed Recycles is set to ‘None’ in the Set-up 

Menu). A 

Recycle results in the burner shutting down for 60 

seconds then resuming operation in Standby (if there is no 

Call for Heat) or initiating the Operating Sequence above (if 

there is a Call for Heat).

Latch-up: If the control locks out 3 times during a single Call 

for Heat, Latch-Up will be displayed on screen.  

To Reset the control after latch-up, press and hold the red 

Reset button for 30 seconds. 

WARNING: Only a qualified 

service technician should attempt to reset the control 

after latch-up. The problem that caused the repeat lock-

outs must be corrected before returning the burner to 

normal operation. NOTE: Recycling power to the control will 

not reset it from it from a latch-up condition. 
Burner will not fire
• Check line voltage to the control (at least 102 vac).
• Check all electrical connections.

Other no start problems:
• Valve lead voltage on too early. Correct bad connection.
•  Motor relay welded. If valve has no voltage, and line voltage 

is okay (102 - 132 VAC), the issue is a welded motor relay. 

Replace the control.

• Motor current less than 0.2 Amps.

Blocked vent – not recycling:
• Recycle only works on non-manual reset vent switch

Repeated flame failures
Check for: 
•  Excessive airflow or draft causing flame to leave burner 

head- check for proper air band setting and draft.

•  Excessive back pressure causing flame to be erratic – 

check appliance and flue for sooting/plugging.

•  “Flame rod shorted” message in lockout – defective flame 

rod assembly.

Control locks out at end of TFI
• No fuel to burner – check fuel supply lines.
•  Shorted electrodes – inspect for cracked porcelain and 

replace as needed.

• Airflow too high – check air band setting.
• Ignitor module defective – replace if no spark.
• Check wiring connections.
• Flame rod shorted to ground or defective.

Amps = 7 uA 

Line = 115 VAC

Toggle

Last Fault 

No Flame Chk Ign

To Clear Message 

Hold   3 Sec

Summary of Contents for 60200FR

Page 1: ...ht 2019 Carlin Combustion Technology Inc Carlin Combustion Technology Inc On Board LCD Screen Fully Programmable Settings 32 Cycle Fault History Alarm Contacts Serviceman Reset Protection Blocked Vent...

Page 2: ...ection monitoring or other precautions are recommended for unattended dwellings in climates subject to sustain below freezing temperatures 7 Warning All work must be performed by a qualified and licen...

Page 3: ...3 Carlin Combustion Technology Inc MN60200FR1 070319 Wiring Commercial Gas Train 120V EZGas Pro 24V EZGas 120V Wiring must comply with local and national electrical codes and with the wiring diagram...

Page 4: ...s displayed on the screen press the E ENTER button The display will briefly indicate that the new setting has been Entered and the new setting will replace the previous setting on the second line of t...

Page 5: ...d the motor is on after the Call for Heat is satisfied to allow for evacuation of combustion gases A call for heat during Post Purge will result in a recycle Allowed Recycles Number of Recycles allowe...

Page 6: ...icates that the ignitor is energized flashes if ignitor not detected VALVE Indicates that the gas valve is energized on entry to pump prime will flash if not detected Operating Sequence With power to...

Page 7: ...ove the E button can be pressed to view the same data in the previous fault cycle For example if in Fault 1 the most recent fault the Ignitor Amps were low by pressing the E button the Ignitor Amps in...

Page 8: ...unless the Allowed Recycles is set to None in the Set up Menu A Recycle results in the burner shutting down for 60 seconds then resuming operation in Standby if there is no Call for Heat or initiatin...

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