Carel EVD ice User Manual Download Page 25

25

ENG

“EVD ice” +0300038EN - rel. 1.1 - 23.04.2018

9.6   Alarm table

Alarm Red LED Cause of the alarm

Reset

Effects on control

Checks / Solutions

A1

flashes

Probe S1 faulty or set alarm range exceeded

automatic

Valve closed

Check the probe connections.

A2

flashes

Probe S2 faulty or set alarm range exceeded

automatic

Valve closed

Check the probe connections.

E1

flashes

MOP protection activated

automatic

Protection action already in progress Check parameter “MOP protection: threshold”

E2

flashes

LOP protection activated

automatic

Protection action already in progress Check parameter “LOP protection: threshold”

E3

flashes

LowSH protection activated

automatic

Protection action already in progress Check parameter “LowSH protection: threshold”

E4

flashes

Low suction temperature

automatic

No effect

Check the threshold parameter.

E5

flashes

Emergency closing

automatic

Valve closed

E6

flashes

Network error

automatic

Control based on DI

Check the wiring and that the pCO is on and 
operating

E7

flashes

Ultracap module powered at low voltage or low 
charge

automatic

No effect

Check the wiring, the power supply and that the 
minimum recharge time has elapsed

E8

flashes

Emergency closing not completed

Manual

Valve closed

Press PRG/Set or set the corresponding supervisor 
variable to 0

EE

on 
steady

EEPROM operating and/or unit parameters 
damaged

Replace the 
driver / Con-
tact service

Total shutdown

Replace the driver/Contact service

Tab. 9.a 

10.  TROUBLESHOOTING

The following table lists a series of possible malfunctions that may occur when starting and operating the driver and the electronic valve. These cover the 
most common problems and are provided with the aim of offering an initial response for resolving the problem.

PROBLEM

CAUSE

SOLUTION

The superheat value mea-
sured is incorrect

The probe does not measure correct values

Check that the pressure and the temperature measured are correct and that the probe position 
is correct. Check the selection of pressure probe. Check the correct probe electrical connections.

The type of refrigerant set is incorrect

Check and correct the type of refrigerant parameter.

Liquid returns to the com-
pressor during control

The superheat set point is too low

Increase the superheat set point. Initially set it to 11 K and check that there is no longer return of 
liquid. Then gradually reduce the set point, always making sure there is no return of liquid. 

Low superheat protection ineffective

If the superheat remains low for too long with the valve that is slow to close, increase the low su-
perheat threshold and/or decrease the low superheat integration time. Initially set the threshold 
3 °C below the superheat set point, with an integration time of 3-4 seconds. Then gradually lower 
the low superheat threshold and increase the low superheat integration time, checking that the-
re is no return of liquid in any operating conditions.

Stator broken

Enable the manual positioning and check the opening and closure of the valve.

Valve stuck open

Check if the superheating is always low (<2 °C) with the valve position permanently at 0 steps. If 
so, set the valve to manual control and close it completely. If the superheat is always low, check 
the electrical connections and/or replace the valve.

The “valve opening at start-up” parameter is too 
high on many cabinets in which the control set 
point is often reached (for multiplexed cabinets 
only)

Decrease the value of the “Valve opening at start-up” parameter on all the utilities, making sure 
that there are no repercussions on the control temperature.

Liquid returns to the 
compressor only after de-
frosting (for multiplexed 
cabinets only)

The superheat temperature measured by the dri-
ver after defrosting and before reaching operating 
conditions is very low for a few minutes

Check that the LowSH threshold is greater than the superheat value measured and that the cor-
responding protection is activated (integration time >0 s). If necessary, decrease the value of the 
integration time.

The superheat temperature measured by the 
driver does not reach low values, but there is still 
return of liquid to the compressor rack 

Set more reactive parameters to bring forward the closing of the valve: increase the proportional 
factor to 30, increase the integration time to 250 s.

Many cabinets defrosting at the same time

Stagger the start defrost times. If this is not possible, if the conditions in the previous two points 
are not present, increase the superheat set point and the LowSH thresholds by at least 2 °C on 
the cabinets involved.

The valve is significantly oversized

Replace the valve with a smaller equivalent. 

Liquid returns to the com-
pressor only when star-
ting the controller (after 
being OFF)

The “valve opening at start-up” parameter is set 
too high

Check the calculation in reference to the ratio between the rated cooling capacity of the evapo-
rator and the capacity of the valve; if necessary, lower the value.

The superheat value 
swings around the set 
point with an amplitude 
greater than 4°C

The condensing pressure swings

Check the controller condenser settings, giving the parameters “blander” values (e.g. increase the 
proportional band or increase the  integration time). Note: the required stability involves a varia-
tion /- 0.5 bars. If this is not effective or the settings cannot be changed, adopt electronic 
valve control parameters for perturbed systems 

The superheat swings even with the valve set in 
manual control (in the position corresponding to 
the average of the working values)

Check for the causes of the swings (e.g. low refrigerant charge) and resolve where possible.

The superheat does NOT swing with the valve set 
in manual control (in the position corresponding 
to the average of the working values)

As a first approach , decrease (by 30 to 50 %) the proportional factor. Subsequently try increasing 
the integration time by the same percentage. In any case, adopt parameter settings recommen-
ded for stable systems.

The superheat set point is too low

Increase the superheat set point and check that the swings are reduced or disappear. Initially set 
13 °C, then gradually reduce the set point, making sure the system does not start swinging again 
and that the unit temperature reaches the control set point. 

In the start-up phase with 
high evaporator tempe-
ratures, the evaporation 
pressure is high

MOP protection disabled or ineffective

Activate the MOP protection by setting the threshold to the required saturated evaporation tem-
perature (high evaporation temperature limit for the compressors) and setting the MOP integra-
tion time to a value above 0 (recommended 4 seconds). To make the protection more reactive, 
decrease the MOP integration time.

Refrigerant charge excessive for the system or 
extreme transitory conditions at start-up (for ca-
binets only).

Apply a “soft start” technique, activating the utilities one at a time or in small groups. If this is not 
possible, decrease the values of the MOP thresholds on all the utilities.

Summary of Contents for EVD ice

Page 1: ...H i g h E f f i c i e n c y S o l u t i o n s EVD ice NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT User manual Superheat control for unipolar electronic expansion valve...

Page 2: ......

Page 3: ...not use corrosive chemicals solvents or aggressive detergents to clean the device do not use the product for applications other than those specified in the technical manual All of the above suggestio...

Page 4: ......

Page 5: ...2 Special control function smooth lines 14 5 3 Service parameters 14 6 PROTECTORS 15 6 1 Protectors 15 7 PARAMETERS TABLE 17 8 NETWORK CONNECTION 18 8 1 RS485 serial configuration 18 8 2 Network conne...

Page 6: ......

Page 7: ...om controllers 1 1 Models P N Description EVDM011R3 EVD ice 115 230 V E2V stator display EVDM011R1 EVD ice 115 230 V E2V stator display Ultracap module connector EVDM011R4 EVD ice 115 230 V E3V stator...

Page 8: ...portant install EVD ice on the evaporator away from the places where ice forms connect the power and serial cables in the IP65 junction box for assembly of the E2V E3V valve see the ExV system guide 0...

Page 9: ...Regulator P T EEV M Condenser Electrical panel Compressor Condenser unit Evaporator unit Solenoid valve IP65 L N Fig 2 d WITHOUT SOLENOID VALVE WITH ULTRACAP MODULE COLD ROOM IN COLD ROOM OUT COLD RO...

Page 10: ...d pressure probe see the chapter on Commissioning 2 connectthepowercableandthedigitalinputcable forthemaximum length see the technical specifications 3 poweronthedriver thedisplaywilllightup andthedri...

Page 11: ...than 9 are displayed in two steps first the sign then the tens and units GASType Mode Super Heat GASType Mode Super Heat 123 GASType Mode Super Heat GASType Mode Super Heat 99 Fig 3 b Note the decima...

Page 12: ...Superheat set point GASType Mode Super Heat 7 Press PRG Set for 2 seconds to exit the commissioning procedure and start control The standard display is shown 4 2 Parameters first configuration Import...

Page 13: ...through the nozzle corresponds to the flow rate required by the compressor In this way the evaporation process will take place along the entire length of the evaporator and there will be no liquid at...

Page 14: ...ol temperature approaches the set point the Smooth_line parameter is used to prevent the valve from closing by reducing the evaporator s cooling capacity In order to use this function the digital inpu...

Page 15: ...activation threshold depending on the operating conditions of the controlled unit this is set in Service programming mode integration time which determines the intensity if set to 0 the protector is...

Page 16: ...refrigerant charge or when there are sudden variations in the load The protector is also useful in multiplexed systems showcases as allows all the utilities to be enabled at the same time without cau...

Page 17: ...Po Valve opening 0 100 A 1 0 R CP PID proportional gain 15 0 800 A 11 10 R W ti PID integral time 150 0 999 s I 17 144 R W C1 LowSH protection threshold 5 9 5 9 Superheat set point K F A 12 11 R W C2...

Page 18: ...00 2 stop bit parity odd 15 4800 1 stop bit parity odd 16 9600 1 stop bit parity odd 17 19200 1 stop bit parity odd 2 0 17 Important all controllers connected in a serial network need to be set with t...

Page 19: ...RS485 rear connector Offline Device model Online Offline Device setup Read instant values of control parameters Select Load to load a list of project parameters hex modify and save a new project Setup...

Page 20: ...iguration page parameters p_GAS_TYPE refrigerant and p_SUPER_MAIN_REGULATION type of control b on the Configuration page parameter p_SH_SET Fig 8 m 3 Savethelistofparameterswithanewname forexample NEW...

Page 21: ...om dew_f_l Dew f low 17239 32768 32767 I 35 162 R W Net_alarm Network alarm 0 0 1 D 1 0 R all E6 Emergency_closing_alarm Mains power failure 0 0 1 D 2 1 R all E5 S1_alarm Probe S1 alarm 0 0 1 D 3 2 R...

Page 22: ...r or when reaching the control set point It can also occur when opening the digital input which involves closing the valve or in the event of a probe alarm In general it can be said that the electroni...

Page 23: ...a power failure proceed as follows remove the valve stator set the PID proportional gain 0 The valve will remain stopped at the initial opening position set by corresponding parameter Retrieve physica...

Page 24: ...ent of probe or valve malfunctions to protect the compressor using the relay to control the solenoid valve or to simply signal a possible risk In fact incorrect measurement of the evaporation pressure...

Page 25: ...inets only Decrease the value of the Valve opening at start up parameter on all the utilities making sure that there are no repercussions on the control temperature Liquid returns to the compressor on...

Page 26: ...the valve by placing it in manual control and closing or opening it com pletely One complete opening must bring a decrease in the superheat and vice versa If the movement is reversed check the electri...

Page 27: ......

Page 28: ...EL INDUSTRIES HeadQuarters Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency EVD ice 0300038EN rel 1 1 23 04 20...

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