Carel EVD ice User Manual Download Page 24

24

ENG

“EVD ice” +0300038EN - rel. 1.1 - 23.04.2018

9.  ALARMS

9.1  Types of alarms

There are two types of alarms:

• 

system: EEPROM, probe and communication;

• 

control: low superheat, LOP, MOP, low suction temperature.

The activation of the alarms depends on the setting of the threshold and 
activation delay parameters. The EEPROM unit parameters and operating 
parameters alarm always shuts down the controller and cannot be reset. 
All the alarms are reset automatically, once the causes are no longer 
present, except for the “Emergency closing not completed” alarm, which 
requires manual reset.

9.2  Probe alarms

The probe alarms are part of the system alarms. When the value measured 
by one of the probes is outside of the range of measurement, an alarm is 
activated. The alarm limits correspond to the range of measurement. In 
the event of a probe alarm, the driver closes the valve, regardless of digital 
input status, until the error is no longer present.

Example:

 the display shows probe alarms A1 and A2 in sequence. The 

superheat value has exceeded the maximum limit allowed, and this is 
indicated by the two top segments.

GAS Type

Mode

Super Heat

GAS Type

Mode

Super Heat

GAS Type

Mode

Super Heat

Fig. 9.a

 

Minimum and maximum superheat limits

If a probe alarm occurs, it may be due to the superheat value exceeding 
the allowed display range -5…55 K (-9 to 99°F). The display therefore 
shows the probe alarm code (A1/A2) and:

1. 

if the superheat value is less than -5K, the display shows the two bottom 
segments;

2. 

if the superheat value is higher than 55K, the display shows the two top 
segments.

GAS Type

Mode

Super Heat

GAS Type

Mode

Super Heat

1

2

Fig. 9.b

9.3  Control alarms

These are alarms that are only activated during control.

Protector alarms

The alarms corresponding to the LowSH, LOP and MOP protectors are only 
activated during control when the corresponding activation threshold is 
exceeded, and only when the delay time defined by the corresponding 
parameter has elapsed. If a protector is not enabled (integral time= 0 s), 
no alarm will be signalled. If before the expiry of the delay, the protector 
control variable returns back inside the corresponding threshold, no 
alarm will be signalled.

Note:

 this is a likely event, as during the delay, the protection 

function will have an effect.

Low suction temperature alarm

The low suction temperature alarm is not linked to any protection function. 
It features a threshold and a fixed delay (300 seconds), and is useful in the 
event of probe or valve malfunctions to protect the compressor using 
the relay to control the solenoid valve or to simply signal a possible risk. 
In fact, incorrect measurement of the evaporation pressure or incorrect 
configuration of the type of refrigerant may mean the superheat 
calculated is much higher than the actual value, causing an incorrect and 
excessive opening of the valve. A low suction temperature measurement 
may in this case indicate probable flooding of the compressor, with 
corresponding alarm signal. The alarm is reset automatically, with a fixed 
differential of 3°C above the activation threshold.

Par. Description

Def.

Min.

Max.

UoM

C8 Low suction temperature 

alarm threshold

-50
(-58)

-85
(-121)

200
(392)

°C(°F)

9.4  Valve emergency closing procedure

The following description only applies if EVD ice is connected to the 
Ultracap module. In the event of a power failure, EVD ice can provide 
emergency closing of the valve, thus preventing any refrigerant from 
flowing to the compressor. In this situation, the driver generates two 
alarms: E8 and E5. If the procedure concludes successfully (the valve 
closes completely), alarm E8 is cleared, however alarm E5 continues until 
the Ultracap module is able to power on the driver.

• 

E8: failed emergency closing (incomplete closing alarm). Active 
during the emergency closing stage and until the valve closes 
completely, after which alarm E8 is cleared. If the closing procedure 
is not completed (e.g. because the Ultracap module does not have 
enough charge), when next restarting the controller, the user must 
manually reset the alarm (pressing the PRG/SET button or setting the 
corresponding parameter to zero via serial connection);

• 

E5: emergency closing (emergency force closing alarm). This depends 
on a controller power failure and indicates that the emergency 
procedure is in progress.

Notes:

• 

if the voltage measured falls below a certain threshold, the controller, 
connected to the Ultracap module, can start the valve emergency 
closing procedure;

• 

during the valve emergency closing procedure, the display is switched 
off to save energy (therefore the alarms may not be shown on the 
display, or only shown for a brief instant);

• 

 if power returns during the closing procedure, alarms E8 and E5 are 
reset and closing is completed in any case.

9.5  Network alarm

The digital input configuration parameter can only be set to control 
backup from the supervisor. If there is a communication error between 
the pCO controller and driver, the digital input status determines whether 
to continue control (input closed = the valve remains in the current 
position) or stop (input open).

Summary of Contents for EVD ice

Page 1: ...H i g h E f f i c i e n c y S o l u t i o n s EVD ice NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT User manual Superheat control for unipolar electronic expansion valve...

Page 2: ......

Page 3: ...not use corrosive chemicals solvents or aggressive detergents to clean the device do not use the product for applications other than those specified in the technical manual All of the above suggestio...

Page 4: ......

Page 5: ...2 Special control function smooth lines 14 5 3 Service parameters 14 6 PROTECTORS 15 6 1 Protectors 15 7 PARAMETERS TABLE 17 8 NETWORK CONNECTION 18 8 1 RS485 serial configuration 18 8 2 Network conne...

Page 6: ......

Page 7: ...om controllers 1 1 Models P N Description EVDM011R3 EVD ice 115 230 V E2V stator display EVDM011R1 EVD ice 115 230 V E2V stator display Ultracap module connector EVDM011R4 EVD ice 115 230 V E3V stator...

Page 8: ...portant install EVD ice on the evaporator away from the places where ice forms connect the power and serial cables in the IP65 junction box for assembly of the E2V E3V valve see the ExV system guide 0...

Page 9: ...Regulator P T EEV M Condenser Electrical panel Compressor Condenser unit Evaporator unit Solenoid valve IP65 L N Fig 2 d WITHOUT SOLENOID VALVE WITH ULTRACAP MODULE COLD ROOM IN COLD ROOM OUT COLD RO...

Page 10: ...d pressure probe see the chapter on Commissioning 2 connectthepowercableandthedigitalinputcable forthemaximum length see the technical specifications 3 poweronthedriver thedisplaywilllightup andthedri...

Page 11: ...than 9 are displayed in two steps first the sign then the tens and units GASType Mode Super Heat GASType Mode Super Heat 123 GASType Mode Super Heat GASType Mode Super Heat 99 Fig 3 b Note the decima...

Page 12: ...Superheat set point GASType Mode Super Heat 7 Press PRG Set for 2 seconds to exit the commissioning procedure and start control The standard display is shown 4 2 Parameters first configuration Import...

Page 13: ...through the nozzle corresponds to the flow rate required by the compressor In this way the evaporation process will take place along the entire length of the evaporator and there will be no liquid at...

Page 14: ...ol temperature approaches the set point the Smooth_line parameter is used to prevent the valve from closing by reducing the evaporator s cooling capacity In order to use this function the digital inpu...

Page 15: ...activation threshold depending on the operating conditions of the controlled unit this is set in Service programming mode integration time which determines the intensity if set to 0 the protector is...

Page 16: ...refrigerant charge or when there are sudden variations in the load The protector is also useful in multiplexed systems showcases as allows all the utilities to be enabled at the same time without cau...

Page 17: ...Po Valve opening 0 100 A 1 0 R CP PID proportional gain 15 0 800 A 11 10 R W ti PID integral time 150 0 999 s I 17 144 R W C1 LowSH protection threshold 5 9 5 9 Superheat set point K F A 12 11 R W C2...

Page 18: ...00 2 stop bit parity odd 15 4800 1 stop bit parity odd 16 9600 1 stop bit parity odd 17 19200 1 stop bit parity odd 2 0 17 Important all controllers connected in a serial network need to be set with t...

Page 19: ...RS485 rear connector Offline Device model Online Offline Device setup Read instant values of control parameters Select Load to load a list of project parameters hex modify and save a new project Setup...

Page 20: ...iguration page parameters p_GAS_TYPE refrigerant and p_SUPER_MAIN_REGULATION type of control b on the Configuration page parameter p_SH_SET Fig 8 m 3 Savethelistofparameterswithanewname forexample NEW...

Page 21: ...om dew_f_l Dew f low 17239 32768 32767 I 35 162 R W Net_alarm Network alarm 0 0 1 D 1 0 R all E6 Emergency_closing_alarm Mains power failure 0 0 1 D 2 1 R all E5 S1_alarm Probe S1 alarm 0 0 1 D 3 2 R...

Page 22: ...r or when reaching the control set point It can also occur when opening the digital input which involves closing the valve or in the event of a probe alarm In general it can be said that the electroni...

Page 23: ...a power failure proceed as follows remove the valve stator set the PID proportional gain 0 The valve will remain stopped at the initial opening position set by corresponding parameter Retrieve physica...

Page 24: ...ent of probe or valve malfunctions to protect the compressor using the relay to control the solenoid valve or to simply signal a possible risk In fact incorrect measurement of the evaporation pressure...

Page 25: ...inets only Decrease the value of the Valve opening at start up parameter on all the utilities making sure that there are no repercussions on the control temperature Liquid returns to the compressor on...

Page 26: ...the valve by placing it in manual control and closing or opening it com pletely One complete opening must bring a decrease in the superheat and vice versa If the movement is reversed check the electri...

Page 27: ......

Page 28: ...EL INDUSTRIES HeadQuarters Via dell Industria 11 35020 Brugine Padova Italy Tel 39 049 9716611 Fax 39 049 9716600 e mail carel carel com www carel com Agenzia Agency EVD ice 0300038EN rel 1 1 23 04 20...

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