Carbide 3D Shapeoko HDZ 4.0 Assembly Manual Download Page 2

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9/2/2020 Version 4.0

Summary of Contents for Shapeoko HDZ 4.0

Page 1: ...support carbide3d com docs carbide3d com 9 2 2020 Version 4 0 1 ASSEMBLY GUIDE HDZ 4 0...

Page 2: ...support carbide3d com docs carbide3d com 9 2 2020 Version 4 0 2...

Page 3: ...Switch Cables into Drag Chain 24 Install the HDZ 26 Install the Drag Chain 30 Install the Proximity Switches 32 Connect the Wiring 34 Cleanup the Cables 36 Z PLUS TO HDZ ASSEMBLY GUIDE 39 Prior to Ass...

Page 4: ...s require alternate instructions Throughout the guide you will also find information that we ve called out for you to pay particular attention to We use two additional types of call outs WARNINGS and...

Page 5: ...x checked go ahead and uncheck it You will need to re calibrate the BitSetter after successful homing with your new HDZ See pages 59 61 for instructions Gather the Required Tools A basic mechanical kn...

Page 6: ...de3d com docs carbide3d com 8 31 2020 Version 4 0 6 Inventory Belted X Z to HDZ Kit Contents The HDZ kit comes with the components listed in the tables on the following pages and shown in Fig 1 and Fi...

Page 7: ...mm Socket Head Cap Screw 2 J M5 10mm Socket Head Cap Screw 2 K HD Eccentric Spacer Non Threaded 2 V Wheel Baggie 4 L Replacement V Wheel 4 M M5 25mm Socket Head Cap Screw 4 N M5 Washer Shim 4 O HD Ecc...

Page 8: ...support carbide3d com docs carbide3d com 8 31 2020 Version 4 0 8 Figure 2...

Page 9: ...Chain Tail Bracket Used with Post Dec 2019 Extrusion Rails Only 1 GG M5 8mm Socket Head Cap Screw 2 HH M4 6mm Socket Head Cap Screw Used with Post Dec 2019 Extrusion Rails Only 6 II M3 6mm Flat Head C...

Page 10: ...ble below and shown in Fig 3 Throughout this guide carryover parts will be called out by the words CARRY OVER Item Description Qty XX Drag Chain 1 YY X Rail Belt and Hardware Belt Clip 1 and M5 10mm S...

Page 11: ...clip and M5 10mm SHCS 5 Label all motor lead cables AND their gray extension cables a Use a permanent marker or piece of tape to label all the white male female connectors of the X Y1 Y2 and Z stepper...

Page 12: ...1 inch spacers 4 Disconnect the X Axis drag chain from the X Axis head bracket on the rear of the X Z carriage See Fig 5 a Use a 2mm hex key and needle nose pliers to remove the two 2 M3 6mm FHS and...

Page 13: ...the X Z carriage b Loosen the tensioning screw at the bottom of the X carriage plate i Use a 3mm hex key to loosen the tensioning screw c Loosen the idler assembly at the bottom of the X carriage and...

Page 14: ...m the Z motor drive shaft a Use a 1 5mm hex key to loosen the two 2 set screws on the drive pulley b Use even pressure to pry off the drive pulley with a couple of screwdrivers needle nose pliers or b...

Page 15: ...ar with the HDZ 1 Take a minute to familiarize yourself with the front and back of the HDZ See Fig 10 Figure 10 NOTE The application of a blue i e light medium grade thread locker is at your discretio...

Page 16: ...s onto the back of the HDZ See Fig 11 a Use a 5mm hex key to secure the idlers to the two M8 screw holes in the center of the plate 2 Hand screw the standoffs to the back of the HDZ See Fig 11 a Do NO...

Page 17: ...to the Y2 side of the X motor standoffs b Use a 3mm hex key and two 2 M5 10mm SHCS to secure 2 Install the Z Axis proximity switch mount to the back of the HDZ See Fig 12 a Align the mount with the M...

Page 18: ...or drive shaft into the motor coupling at the top of the HDZ b Position the motor with the lead cable toward the back of the HDZ c Use a 4mm hex key and four M5 10mm SHCS to secure the motor d Use a 2...

Page 19: ...p c Use a 3mm hex key and the two 2 M5 16mm BHCS to secure 2 Assemble eccentric spacers in this order a M5 18mm SHCS b HD eccentric spacer nut side TOWARD screw head 3 Loosely attach the EZ Tram to th...

Page 20: ...HCS to replace the Y1 motor s top two screws b Place the head bracket flange down onto the protruding screws c Use an 8mm wrench and two 2 M5 nuts to secure the bracket to the screws Identify Your Ext...

Page 21: ...the top of the rail with the long edge perpendicular to the rail Each support plate has a piece of double sided VHB tape pre applied to one half of the plate The short edge of the plate with a piece...

Page 22: ...t the plate with the PEM nut overhanging and toward the Y1 side of the rail e Press each plate firmly to the rail for 30 seconds 2 Attach one 1 middle support plate and one 1 tail support plate onto t...

Page 23: ...s of M4 screw holes on the extrusion rails The top of the bracket sits flush with the top of the rail 1 Install two 2 middle support brackets no PEM nut and one 1 tail bracket with PEM nut to the back...

Page 24: ...3 with the chain s clip on panels facing up Only one side of the chain will open be sure this side is facing up b Use a hex key or screw driver as a lever to pry open one side of each drag chain link...

Page 25: ...ch cable and the gray Z Axis proximity switch extension cable through both the Y Axis and X Axis portions of the drag chain b Insert the Y Axis proximity switch cable through the Y Axis drag chain ONL...

Page 26: ...nstall the HDZ Insert the Eccentric Nuts HDZ Kit Item Description Qty O HD Eccentric Nut Threaded 2 1 Insert the two HD eccentric nuts into the bottom of the HDZ See Fig 25 a Rotate the eccentric nuts...

Page 27: ...e V wheels are properly seated on lower V rail b Use a 10mm wrench to hold eccentric nuts in the fully open position dimples up c Use a 4mm hex key to secure both V wheels to the HD eccentric nuts d C...

Page 28: ...RRYOVER 1 1 Thread the free end of the X Axis belt under the idlers at the back of the HDZ 2 Push a large loop of belt up between the idlers See Fig 28 3 Attach the X motor to the four standoffs on th...

Page 29: ...nd M5 10mm Socket Head Cap Screw 1 CARRYOVER 3 1 Install and tension the X Axis belt See Fig 30 a Attach the belt clip to the free end of the belt b Place the belt flat along the rail leaving a inch g...

Page 30: ...on the rails See Fig 31 a First place the three cables not threaded through the X Axis drag chain the Y Axis proximity switch cable and the Y1 and Y2 motor leads over and behind the X rail b Second li...

Page 31: ...tail plate next to the Carbide Motion Board enclosure i Curl the tail of the drag chain under and toward the enclosure ii Use a 2mm hex key and one 1 M3 6mm FHS to secure c Secure the tail of the X A...

Page 32: ...of the mount d Use a 2 5mm hex key and two 2 M3 18mm SHCS to secure the proximity switch e Before fully tightening the screws slide the switch up as far as it will go 2 Attach the Z Axis proximity sw...

Page 33: ...ee Fig 34 a Use a 4mm hex key and two 2 M5 35mm SHCS to secure the mount to the outside of the Y2 carriage 2 Attach Y Axis proximity switch to the mount See Fig 34 a Locate the Y Axis proximity switch...

Page 34: ...ure to align them properly Connect Cables to the Carbide Motion Board HDZ Kit Item Description Qty CC PCB Riser Board 1 Shapeoko XXL and XL Instructions 1 Plug the PCB riser board into the Carbide Mot...

Page 35: ...imity switch cables and stepper motor extension cables into the Carbide Motion board See Fig 36 a Plug each of the proximity switch cables Z Y and X into the PCB riser board as labeled b Plug in the s...

Page 36: ...7 a Tuck all seven cables one at a time into the cutout at the top of the Y1 carriage plate b Use two 2 cable ties one on each side of the cutout to secure the cables in place 2 Secure the cables at t...

Page 37: ...f the X rail Figure 39 Pre Dec 2019 Rails The five 5 cable tie mounts and five 5 M4 6mm BHCS are not needed for this rail setup Pre Dec 2019 Rails see page 20 21 Clean up cables at the rear of the X r...

Page 38: ...he four self adhesive cable tie mounts from the rear of the X rail b Cable tie mounts install vertically c Install the five 5 mounts to the upper five M4 threaded screw holes along the middle of the r...

Page 39: ...If you have the BitSetter checkbox checked go ahead and uncheck it You will need to re calibrate the BitSetter after successful homing with your new HDZ See pages 59 61 for instructions Gather the Req...

Page 40: ...bide3d com docs carbide3d com 8 31 2020 Version 4 0 40 Inventory Z Plus to HDZ Kit Contents The HDZ kit comes with the components listed in the tables on the following pages and shown in Fig 1 and Fig...

Page 41: ...ription Qty Motor Mount Baggie 1 C M5 25mm X Motor Standoff 4 D M5 10mm Socket Head Cap Screw 8 X Motor Idler Baggie 2 E M8 Guide Bearing 4 F M8 Spacer 2 G M8 Washer 2 H M8 30mm Button Head Cap Screw...

Page 42: ...support carbide3d com docs carbide3d com 8 31 2020 Version 4 0 42 Figure 2...

Page 43: ...Head Cap Screw 2 S M3 6mm Flat Head 2 X Axis Proximity Switch Mounting Baggie T X Axis Proximity Switch Mount 1 U M5 25mm Socket Head Cap Screw 2 V M3 18mm Socket Head Cap Screw 2 Y Axis Proximity Sw...

Page 44: ...out this guide carryover parts will be called out by the words CARRY OVER Item Description Qty DD Drag Chain With X and Y Axis Proximity Switches Installed 1 EE Z Axis Proximity Switch Disconnected 1...

Page 45: ...the X motor pulley and idlers c CARRY OVER the belt belt clip and M5 10mm SHCS 5 Label the X and Z motor lead cables AND their gray extension cables a Use a permanent marker or piece of tape to label...

Page 46: ...the switch plate on the outside of the Y2 carriage a Use a 2 5mm hex key to remove the two 2 M3 18mm SHCS securing the switch to the plate b CARRY OVER the Y Axis proximity switch installed in drag ch...

Page 47: ...plate spindle mount from the front of the Z Plus a Use a 4mm hex key to remove the four 4 M5x8mm SHCS securing the tramming plate 2 Remove the router spindle mount from the tramming plate a Use a 3mm...

Page 48: ...application of a blue i e light medium grade thread locker is at your discretion We suggest adding it post assembly if any screws happen to work their way loose during use Get Familiar with the HDZ 1...

Page 49: ...idlers onto the back of the HDZ See Fig 7 a Use a 5mm hex key to secure the idlers to the two M8 screw holes in the center of the plate 2 Hand screw the standoffs to the back of the HDZ See Fig 7 a D...

Page 50: ...to the Y2 side of the X motor standoffs b Use a 3mm hex key and two 2 M5 10mm SHCS to secure 2 Install the Z Axis proximity switch mount to the back of the HDZ See Fig 8 c Align the mount with the M4...

Page 51: ...to the motor coupling at the top of the HDZ b Position the motor with the lead cable toward the back of the HDZ c Use a 4mm hex key and four M5 10mm SHCS to secure the motor d Use a 2 5mm hex key to t...

Page 52: ...c Use a 3mm hex key and the two 2 M5 16mm BHCS to secure 2 Assemble eccentric spacers in this order a M5 18mm SHCS b HD eccentric spacer nut side TOWARD screw head 3 Loosely attach the EZ Tram to the...

Page 53: ...the HDZ Insert the Eccentric Nuts Located in HDZ Kit Item Description Qty O HD Eccentric Nut Threaded 2 1 Insert the two HD eccentric nuts into the bottom of the HDZ See Fig 13 a Rotate the eccentric...

Page 54: ...e V wheels are properly seated on lower V rail b Use a 10mm wrench to hold eccentric nuts in the fully open position dimples up c Use a 4mm hex key to secure both V wheels to the HD eccentric nuts d C...

Page 55: ...RRYOVER 1 1 Thread the free end of the X Axis belt under the idlers at the back of the HDZ 2 Push a large loop of belt up between the idlers See Fig 16 3 Attach the X motor to the four standoffs on th...

Page 56: ...to the free end of the belt b Place the belt flat along the rail leaving a inch gap between the clip and carriage plate c Use a 4mm hex key and the M5 10mm SHCS to secure d Tighten until an audible t...

Page 57: ...he mount d Use a 2 5mm hex key and two 2 M3 18mm SHCS to secure the proximity switch e Before fully tightening the screws slide the switch up as far as it will go 2 Attach the Z Axis proximity switch...

Page 58: ...witch exiting the drag chain at the Y1 Axis head bracket b Position the proximity switch with the red LED facing out and the target pointing to the rear c Align the switch s two mounting slots with th...

Page 59: ...Settings in the top menu bar b In the Settings window choose your Shapeoko size from the Size dropdown list then choose HDZ Full X Travel Ballscrew from the Z Axis Type dropdown list and then choose...

Page 60: ...e https youtu be Zf8NPmxrEDs Home Your Shapeoko Once all proximity switches have been checked you are ready to use your Shapeoko again 1 Click the yellow Initialize Machine button to home your Shapeok...

Page 61: ...eed to permanently save this location 1 Click Settings in the top menu bar 2 Recalibrate your BitSetter See Fig 26 a In the BitSetter box select the Enabled checkbox b With your spindle directly above...

Page 62: ...SE This will lower or raise one side of the mount adjust accordingly to tram your Z Axis 3 Once your Z Axis is level lock down the position of the eccentric nuts by tightening the M5 18mm SHCS You mig...

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