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06

Initial Assembly and Setting Up

Your machine comes enclosed in a packing case with
the accessories packed on top of the tables.Having
removed the top and the sides of the packing case,
remove all the components from the top of the
machine; put to one side. Ascertain the orientation of
the machine and move it to its desired   position in the
workshop. Ensure that the machine is positioned to
allow sufficient clearance both in front and behind the
machine to cater for the maximum length of timber
you will wish to machine.

Remember sufficient space must be left ‘around’ the
machine to facilitate your stance when overhand
planing and moving from end to end of the machine if
you are thicknessing  singlehandedly. Remember that
when the surface tables are ‘up and out of the way’ for
thicknessing, the machine is appreciably wider than
when it is in overhand mode. The machine is bolted
down on to the pallet that forms the bottom of the
packing case. Remove these ‘hold down’ bolts. In the
packet on top of the tables you will find 2 No. small
‘eye’ bolts. These screw into the top part of the
machine casting (as shown in fig 1.) and can be used
to hoist the machine clear of the pallet. If you do not
have the availability of such a hoist, and are going to
have to ‘manhandle’ the machine off the pallet; make
sure the tables are locked down before applying any
lifting force to them.

IT IS NOT RECOMMENDED THAT LIFTING, PULLING

OR  PUSHING IS CARRIED OUT AGAINST THE
TABLES. 

However, if expediency dictates that this is the only
method to  dismount the machine, this is what must
be done. Do Not under normal circumstances lift, push
or pull the machine using the tables. Any movement is
best carried out against the main frame cabinet.

The machine should be positioned on a flat level
surface. Final levelling can be accomplished using the
levelling bolts in the base fillets of the legs. Once the
machine is in position, and level, it can be bolted to
the floor if so required.

Before adding the fence and the guarding (i.e. with the
machine ‘clean’) it is a good idea to remove the
protective grease film that is coating all the unpainted
parts of the machine. Use a proprietary de-greasing
agent or paraffin et al. Unfortunately, this cleaning
process is always a bit ‘mucky’, you are advised to wear
overalls or coveralls etc., during the process. After
cleaning, especially if you used paraffin, lightly coat
the exposed metal surfaces to prevent any rusting.
Bear in mind the stuff you will be machining and its
possible finishing process, when you choose your
anti-corrosion agent. Locate the planer fence, the
planer fence base, the two handled clamp nuts and
washers. Bolt the ‘T’ yoke to the planer fence base.
Span the bosses of the ‘T’ yoke with the two elongated
slotted lugs of the fence which are loosely bolted into
the fence. Fasten the fence to the yoke using the
handled clamp nuts and washers, position the fence as
required and fasten the four bolts that secure the
mounting lugs.

Your AW106PTX offers the
facility of your being able to plane right or left
handed. Decide on the best and most comfortable
position for you. Locate the fence mounting bracket
and fix to the machine casting as shown in fig 2, using
2 No. M6 x 12mm caphead bolts; depending on your
preferred handing. Introduce the planer fence base
into the bracket; so that the planer fence base slides
into the fence mounting bracket; then  secure;
positioning the fence approximately mid-table (see fig
3). Mount the overhand plane guard arm onto the side
of the outfeed table that corresponds to your
preferred handing,then fit the overhand cutter block
guard. In the accessories packet there is a small spring
metal plate - this fits into the overhand guard
clamping assembly to spread the load of the guard
clamp onto the guard. It also prevents the bolt scoring
the upper surface of the guard,fasten in position using
the guard lock (see fig 4).

Summary of Contents for TJ-250P

Page 1: ...OWNERS MANUAL PROFESSIONAL COMBINATION THICKNESSER JOINTER TJ 250P TJ X250P WARRANTY...

Page 2: ...er dressing timber This machine s 64 four sided cutter knives which can be turned to offer a new cutting edge in seconds are made of fine grain tungsten carbide and are held in place by a Torx style s...

Page 3: ...tices Safety The following suggestions will enable you to observe good working practices keep yourself and fellow workers safe and maintain your tools and equipment in good working order WARNING KEEP...

Page 4: ...ile gases Check that cutters are the correct type and size are undamaged and are kept clean and sharp this will maintain their operating performance and lessen the loading on the machine Above all OBS...

Page 5: ...ht of the thicknessing table Engage the autofeed mechanism Periodically clean any excess build up of resin from the thicknessing table and apply any proprietary brand of lubricating agent NOTE Conside...

Page 6: ...the base fillets of the legs Once the machine is in position and level it can be bolted to the floor if so required Before adding the fence and the guarding i e with the machine clean it is a good id...

Page 7: ...tting Up Fence mounting bracket Fence mounting bracket Typ 2 M6 x 12mm caphead bolt Planer fence base Fence securing clamp Typ 2 handled clamp nuts Typ 2 elongated fence support brackets Typ 2 small e...

Page 8: ...le extension Infeed table Infeed table adjustor Outfeed table Dust extraction hood Overhand cutter guard mounting arm Fence assembly Thicknessing table rise and fall clamping handle Cutter block guard...

Page 9: ...rgency stop Autofeed engage control Thicknessing table Thicknessing rise and fall scale Outfeed table lock Cutter block Cutter block guard mounting arm lock handle Cutter block guard Cutter block guar...

Page 10: ...Infeed scale for overhand Cutter block guard clamp mounting arm lock handle Cutter block guard Cutter block guard angle adjustor Mounting arm height adjustor knob Infeed table lock Infeed table adjus...

Page 11: ...Description Anti kick back fingers Rise and fall scale Outfeed table lock Infeed table lock Outfeed table Infeed table Table position studs Outfeed Thicknessing adjustor Limiting bar for material rem...

Page 12: ...our dust extraction system to ensure best possible cutting action 4 Set the fence leaving sufficient exposed width of planer blades for you to machine the edge dimension of the workpiece 5 Check the f...

Page 13: ...ece whilst feeding 15 Take caution when approaching the area around the cutterhead Depending on you cutterhead guard position you should utilise push blocks push sticks or shuffle your hands over the...

Page 14: ...p to full speed 14 Shift the Autofeed Engage Control to the upper run position 15 Take workpiece and orientate the material so that the face you want cut is facing up 16 Push the material firmly into...

Page 15: ...NE IS DISCONNECTED FROM THE POWER SUPPLY This machine has 64 four sided cutter knives are made of fine grain tungsten carbide and are held in place by a Torx style screw These knives can be turned to...

Page 16: ...Wiring diagram 15 Fig 15 M KM SB0 SB1 SB2 SB3 SQ1 SQ2 L N PE KM KM SB4...

Page 17: ...scallop of the chipbreaker wedge Raise the tables and brush out and clean any debris or build up around the area of the noise attenuating slots in the edges of the overhand tables Check the infeed and...

Page 18: ...1 Routine Maintenance Fig 16 Autofeed engage and disengage control Drive chain Bearing Motor Drive belt Table position studs Table lock stud Drive belt pulley Motor pulley 7...

Page 19: ...18 Routine Maintenance Oil Oil Oil Light coat of oil on the chain Oil Oil Light coat of oil on bearing OIL POINTS Fig 17...

Page 20: ...Parts List Drawing 1 19...

Page 21: ...2 68 Guide screw 1 24 Screw M8X8 3 69 Gear axle 1 25 Kick block 20 70 Bush 1 26 Turning axle 1 72 Locking handle 1 27 Support axle 2 74 Control handle assembly 1 28 Nut M10 14 75 Chain wheel assembly...

Page 22: ...Parts List Drawing 2 21...

Page 23: ...t locating bar 1 520 Screw M6X16 1 113 Long locating bar 1 521 Nut M16 4 114 Motor pulley 1 523 External retaining ring 12 2 115 U shaped metal tube 1 525 Elastic pin 5x12 1 116 Locking pole 1 526 Fla...

Page 24: ...Parts List Drawing 3 23...

Page 25: ...565 Double head screw 4 620 Elasticity pin A6X20 1 566 Hex cap bolt M6X10 1 622 Big washer M6 3 568 Nut M8 4 623 Screw M6X8 2 569 Chain 05B 1x86 1 624 Socket hex cap bolt M6X16 8 570 Chain 05B 1X76 1...

Page 26: ...04 405 407 406 408 409 410 411 412 NO DESCRIPTION QTY 63 THICKNESS TABLE 1 402 SCREW 4X10 6 403 PLATE 1 404 ROLLER 1 405 PIN 2 406 NUT m10 2 407 WASHWER M10 2 408 BEARING 628 2 409 RING 6 2 410 U SUPP...

Page 27: ...Notes 26...

Page 28: ...te recycling bin Do not dispose of electric tools together with household waste material In observance of European Directive 2002 96 EC on waste electrical and electronic equipment and its implementat...

Page 29: ......

Page 30: ...Carbatec Pty Ltd ABN 84 010 706 242 info carbatec com au Phone 1800 658 111 www carbatec com au...

Page 31: ...Carbatec Pty Ltd ABN 84 010 706 242 info carbatec com au Phone 1800 658 111 128 Ingleston Road Wakerley Queensland Australia 4154 www carbatec com au...

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