background image

16

Routine Maintenance

DISCONNECT THE PLANER THICKNESSER

FROM THE MAINS SUPPLY.

Your machine requires minimum  maintenance, but it is essential that it is carried
out to ensure the longevity and correct function of the machine.

Daily

Check the overhand tables and the thicknessing bed
are clean, not coated with resin etc. Apply a
proprietary cleaner/lubricating agent.

Check the cable and the plug for damage or defects.
Mount the planer fence and check it is set upright.

Check the dust extraction hood and ensure there are
no excessive build ups of sawdust/resin, especially in
the mouth of the chip deflector and around the
mouth of the extractor.

Check the blades for sharpness and damage.

Check the rollers of the thicknessing table rotate
freely, and there is no build up between the roller
and the extension plate.

Weekly

Carry out the above checks.

Clean the machine thoroughly, remove any shavings,
sawdust, chips etc, from in, under and around the
machine. 

Check the cutter block for resin build up, especially
behind the blade and in the scallop of the
chipbreaker/wedge.

Raise the tables and brush out and clean any debris or
build up around the area of the noise attenuating slots
in the edges of the overhand tables. 

Check the infeed and take off pressure rollers are not
clogged, clean as necessary.

Check the action of the anti-kickback fingers, again
clean and lubricate as required.

Monthly

Carry out the above checks. After cleaning apply a
little light oil to the bearing ends of the infeed, take off
and extension table rollers. (Refer to Fig 16,17)

Remove the rear machine cover plate, check the
condition and tension of the drive belt.

Check the autofeed engage and disengage function.

Check the condition of the drive chains, clean and
apply a light coating of oil to the chains and sprockets. 
Apply a light oiling to all the bearing areas, taking care
not to get oil on the tyre surfaces. Replace the rear
machine cover plate.

Re-tightening table lock downs. (Refer to Fig 16)

If the table lock downs becomes ‘slack’ they can be
adjusted by altering the height of the table lock stud.
Hold the stud firmly and loosen the lock nut, adjust
the stud, lightly ‘pinch’ with the lock nut, try.

If correct, fully tighten the lock nut, if not, repeat the
process until the ‘lock down’ is correct. 

Summary of Contents for TJ-250P

Page 1: ...OWNERS MANUAL PROFESSIONAL COMBINATION THICKNESSER JOINTER TJ 250P TJ X250P WARRANTY...

Page 2: ...er dressing timber This machine s 64 four sided cutter knives which can be turned to offer a new cutting edge in seconds are made of fine grain tungsten carbide and are held in place by a Torx style s...

Page 3: ...tices Safety The following suggestions will enable you to observe good working practices keep yourself and fellow workers safe and maintain your tools and equipment in good working order WARNING KEEP...

Page 4: ...ile gases Check that cutters are the correct type and size are undamaged and are kept clean and sharp this will maintain their operating performance and lessen the loading on the machine Above all OBS...

Page 5: ...ht of the thicknessing table Engage the autofeed mechanism Periodically clean any excess build up of resin from the thicknessing table and apply any proprietary brand of lubricating agent NOTE Conside...

Page 6: ...the base fillets of the legs Once the machine is in position and level it can be bolted to the floor if so required Before adding the fence and the guarding i e with the machine clean it is a good id...

Page 7: ...tting Up Fence mounting bracket Fence mounting bracket Typ 2 M6 x 12mm caphead bolt Planer fence base Fence securing clamp Typ 2 handled clamp nuts Typ 2 elongated fence support brackets Typ 2 small e...

Page 8: ...le extension Infeed table Infeed table adjustor Outfeed table Dust extraction hood Overhand cutter guard mounting arm Fence assembly Thicknessing table rise and fall clamping handle Cutter block guard...

Page 9: ...rgency stop Autofeed engage control Thicknessing table Thicknessing rise and fall scale Outfeed table lock Cutter block Cutter block guard mounting arm lock handle Cutter block guard Cutter block guar...

Page 10: ...Infeed scale for overhand Cutter block guard clamp mounting arm lock handle Cutter block guard Cutter block guard angle adjustor Mounting arm height adjustor knob Infeed table lock Infeed table adjus...

Page 11: ...Description Anti kick back fingers Rise and fall scale Outfeed table lock Infeed table lock Outfeed table Infeed table Table position studs Outfeed Thicknessing adjustor Limiting bar for material rem...

Page 12: ...our dust extraction system to ensure best possible cutting action 4 Set the fence leaving sufficient exposed width of planer blades for you to machine the edge dimension of the workpiece 5 Check the f...

Page 13: ...ece whilst feeding 15 Take caution when approaching the area around the cutterhead Depending on you cutterhead guard position you should utilise push blocks push sticks or shuffle your hands over the...

Page 14: ...p to full speed 14 Shift the Autofeed Engage Control to the upper run position 15 Take workpiece and orientate the material so that the face you want cut is facing up 16 Push the material firmly into...

Page 15: ...NE IS DISCONNECTED FROM THE POWER SUPPLY This machine has 64 four sided cutter knives are made of fine grain tungsten carbide and are held in place by a Torx style screw These knives can be turned to...

Page 16: ...Wiring diagram 15 Fig 15 M KM SB0 SB1 SB2 SB3 SQ1 SQ2 L N PE KM KM SB4...

Page 17: ...scallop of the chipbreaker wedge Raise the tables and brush out and clean any debris or build up around the area of the noise attenuating slots in the edges of the overhand tables Check the infeed and...

Page 18: ...1 Routine Maintenance Fig 16 Autofeed engage and disengage control Drive chain Bearing Motor Drive belt Table position studs Table lock stud Drive belt pulley Motor pulley 7...

Page 19: ...18 Routine Maintenance Oil Oil Oil Light coat of oil on the chain Oil Oil Light coat of oil on bearing OIL POINTS Fig 17...

Page 20: ...Parts List Drawing 1 19...

Page 21: ...2 68 Guide screw 1 24 Screw M8X8 3 69 Gear axle 1 25 Kick block 20 70 Bush 1 26 Turning axle 1 72 Locking handle 1 27 Support axle 2 74 Control handle assembly 1 28 Nut M10 14 75 Chain wheel assembly...

Page 22: ...Parts List Drawing 2 21...

Page 23: ...t locating bar 1 520 Screw M6X16 1 113 Long locating bar 1 521 Nut M16 4 114 Motor pulley 1 523 External retaining ring 12 2 115 U shaped metal tube 1 525 Elastic pin 5x12 1 116 Locking pole 1 526 Fla...

Page 24: ...Parts List Drawing 3 23...

Page 25: ...565 Double head screw 4 620 Elasticity pin A6X20 1 566 Hex cap bolt M6X10 1 622 Big washer M6 3 568 Nut M8 4 623 Screw M6X8 2 569 Chain 05B 1x86 1 624 Socket hex cap bolt M6X16 8 570 Chain 05B 1X76 1...

Page 26: ...04 405 407 406 408 409 410 411 412 NO DESCRIPTION QTY 63 THICKNESS TABLE 1 402 SCREW 4X10 6 403 PLATE 1 404 ROLLER 1 405 PIN 2 406 NUT m10 2 407 WASHWER M10 2 408 BEARING 628 2 409 RING 6 2 410 U SUPP...

Page 27: ...Notes 26...

Page 28: ...te recycling bin Do not dispose of electric tools together with household waste material In observance of European Directive 2002 96 EC on waste electrical and electronic equipment and its implementat...

Page 29: ......

Page 30: ...Carbatec Pty Ltd ABN 84 010 706 242 info carbatec com au Phone 1800 658 111 www carbatec com au...

Page 31: ...Carbatec Pty Ltd ABN 84 010 706 242 info carbatec com au Phone 1800 658 111 128 Ingleston Road Wakerley Queensland Australia 4154 www carbatec com au...

Reviews: