Car-O-Liner Group AB
CTR9
4
49023, EN - rev. 4, 2020-01
Contents
1
Introduction ....................................................................... 7
1.1
General ............................................................................................... 7
1.2
Welder overview .................................................................................. 8
1.3 Marking ................................................................................................ 9
2
Safety ............................................................................... 10
2.1
General ............................................................................................. 10
2.2
Warnings and important notices ........................................................ 10
2.3
Safety signs ....................................................................................... 17
2.3.1
Placement of safety signs ................................................... 18
2.4
Safety devices ................................................................................... 19
2.4.1
Cooling ............................................................................... 19
2.4.2
Overheat protection ............................................................ 19
2.4.3
Hazards from elecromagentic disturbances ........................ 20
3
Installation ....................................................................... 22
3.1
General ............................................................................................. 22
3.2
Packaging and delivery inspection .................................................... 22
3.3
Welder assembly ............................................................................... 23
3.3.1
C-Tong holder assembly .................................................... 24
3.4
Connection of electrical supply .......................................................... 25
3.4.1
Grounding risk .................................................................... 27
3.5
Connection of air supply .................................................................... 28
3.6
Connection and disconnection of the welding cable .......................... 29
3.7
Filling of cooling liquid ....................................................................... 31
3.8
Draining the cooling system ............................................................... 32
3.9
C-Tong transformer gun .................................................................... 33
3.9.1
Rotating the C-Tong gun .................................................... 34
3.9.2
Rotating the C-Tong handle ............................................... 36
3.10
C-Tong accessories: electrode yokes ................................................ 37
3.11
C-Tong accessory: A-Tong (optional) ................................................ 38
3.12
Multi function gun (optional) ............................................................... 39
3.13
Support arm ....................................................................................... 40
3.13.1
Working with the C-Tong hanging from the support arm .... 41
3.13.2
Moving the machine with support arm ................................ 42
3.14
Transport ........................................................................................... 43
3.15
Storage .............................................................................................. 44
4
Operation ......................................................................... 45
4.1
Before you begin welding .................................................................. 45
4.2
Starting the welding machine ............................................................. 46
4.3
Using the C-Tong trigger button ........................................................ 47
4.3.1
Calibrating the welder ......................................................... 48
4.4
C-Tong LED indicators and reset button ............................................ 49
4.5
Preparing the C-Tong for welding operation ...................................... 50
4.5.1
Changing the C-Tong electrode yoke ................................. 50
4.5.2
Changing the C-Tong electrodes ........................................ 53
4.5.3
Changing the C-Tong electrode caps ................................. 55
4.5.4
Converting C-Tong to A-Tong ............................................ 57
