Captain 273 4WD Operator'S Manual Download Page 58

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OPERATOR MANUAL

CAPTAIN 273 4WD

4.17 Precautions when using the PTO

WARNING:

PTO shafts and implements operated by means of

the PTO can be extremely dangerous. It is therefore advisable

to comply with the following important instructions:

WARNING:

NEVER operate without the PTO cover (Fig.4-9)

.These parts protect Persons from injuries and the shaft splines

from damage.

WARNING:

Before connecting adjusting or working on

implements operated by the PTO, disengage the PTO, stop the

engine, remove the key from the dashboard and engage the

parking brake. Do not work under raised implements.

WARNING:

Check to make sure that all implements operated

by the PTO are fitted with the correct protections, are in a good

condition and comply with the provisions established by law.

WARNING:

Before driving an implement through the PTO, ALWAYS make sure that all

bystanders are well away from the tractor.

WARNING:

Fix the drawbar in the central position when using implements that are driven by

the PTO of the tractor.

WARNING:

When using the PTO drive with a stationary tractor, ALWAYS make sure that the

gears are in neutral and that the parking brake is applied.

WARNING :

Before starting up any PTO- driven implement hitched to the three-point linkage,

lift the implement to its full height using position control and check that at least 1/4 of the total
length of the telescopic section of the drive shaft is engaged.

Fig.4-9

Summary of Contents for 273 4WD

Page 1: ...273 4WD w w w c a p t a i n t r a c t o r s c o m Pioneer of The Mini Tractor ...

Page 2: ...lation 12 2 3 Warranty Procedure 12 2 4 Parts Warning 13 2 5 If you Move 13 2 6 Service After Warranty 14 2 7 Safety 14 2 8 Safety alert symbols and terms 15 2 9 Safety Introduction 16 2 10 Safety A word to the operator 16 2 11 Safety Danger Warning and Caution 17 2 12 Safety Decals 17 2 13 Safety Follow a safety program 18 2 14 Safety frame 19 2 15 Safety Prepare for safe operation 20 2 16 Know Y...

Page 3: ...azards 32 2 29 Road transport 34 2 30 Road regulations 35 2 31 Battery 36 2 32 Risks driving from exposure to noise 36 2 33 Position of safety decals 38 3 Chapter 3 Instruments and controls 3 1 Instruments and Controls 42 3 2 Instrument panel warning light 43 3 3 RPM Meter 44 3 4 Engine Coolant Temperature Gauge 44 3 5 Fuel Level gauge 45 3 6 Dash Board 45 3 7 Seat 47 3 8 Tool Box 47 3 9 Under hoo...

Page 4: ...TO Lever 55 4 16 Ground speed table PTO speed 56 4 17 Precautions when using the PTO 57 4 18 Use in Paddy Fields 58 4 19 Service Brake 58 4 20 Parking Brake 59 4 21 Parking Brake Release 59 4 22 Wheels Tyres 59 4 23 Three point linkage 61 4 24 Adjustable top link 61 4 25 Adjustable RH lift Rod 2 61 4 26 Mechanical adjustment 61 4 27 Lateral stabilizer 3 61 4 28 To adjust the stabilizer 62 4 29 Low...

Page 5: ...ed Units 73 5 4 Running in 73 5 5 After the first 50 hours 74 5 6 How to prevent Pollution 74 5 7 Serving Intervals 74 5 8 Miscellaneous Inspections 75 5 9 Fuel Injection Pump 75 5 10 Keep the Environment Clean 75 5 11 Engine Cooling System 75 5 12 Radiator 75 5 13 Lubrication 75 5 14 Indicator Lights 76 5 15 Fuel Tank Filling 76 5 16 Fuel Requisites 76 5 17 Fueling 76 5 18 Fuel Storage 77 5 19 Ac...

Page 6: ... 34 Operation 13 88 5 35 Operation 14 89 5 36 Operation 15 89 5 37 Operation 16 89 5 38 Operation 17 90 5 39 Operation 18 91 5 40 Operation 19 92 5 41 Operation 20 92 5 42 Operation 21 93 5 43 Operation 22 94 5 44 Operation 23 95 5 45 Fuses 97 5 46 7 pole power socket for trailer 98 5 47 Long idle period 99 5 48 Wiring Circuit Diagram 100 5 49 Greasing point available on The Tractor 101 6 Chapter ...

Page 7: ...lic system circuit Diagram 106 6 5 Three point linkage 107 6 6 Electrical system 107 6 7 Alternator 107 6 8 Starter Motor 107 6 9 Lights 107 6 10 Fuses 107 6 11 Seat 107 6 12 Power Steering system circuit Diagram 108 6 13 Lubricant and fuel 109 6 14 Free service coupon 1 2 3 4 5 110 6 15 Check point 1 2 3 4 5 111 ...

Page 8: ...OPERATOR MANUAL CAPTAIN 273 4WD 7 1 Engine Serial Number on Engine Top Side XXXX XXX Chapter 1 Tractor Identification Fig 1 1 ...

Page 9: ...e the chassis and engine serial number to ensure prompt and efficient service when ordering spare parts or when asking for technical explanations or other information Engine serial number Fig 1 1 Tractor Model Engine No Chassis No Fig 1 2 Owner Address of dealer Delivery date Warranty expiry date NOTE Look after this Operation and maintenance Manual carefully and consult it whenever in doubt This ...

Page 10: ...APTAIN 273 4WD 9 Guide for information contents and presentation of operation and maintenance manuals supplied with tractors and machinery for agricultural and forestry use 1 2 Whole Vehicle type Approval Number Fig 1 2 ...

Page 11: ...CAPTAIN 273 4WD 10 1 3 Universal Symbols As a guide to the operation of your various universal symbols have been utilized on the instruments and controls The symbols are shown below with an indication of their Meaning ...

Page 12: ... a routine and a record of hours in service should be kept When new parts are required it is important that only genuine service parts are used Our Authorized Dealers supply genuine parts and can give advice regarding their fitment and use Extensive damage may occur as a result of the fitment of parts of inferior quality Customers are advised to buy their service parts only from an authorized Deal...

Page 13: ...nship Since this book is published for worldwide circulation it is impossible to detail the exact terms and conditions of warranty that apply to a retail customer in any particular country Purchasers of new equipment should request full details from their supplying Dealer In accordance with the Company policy of continuous improvement to its machines alterations in the specifications of machines m...

Page 14: ...a part of substandard quality being used The tractor manufacturer will not take the responsibility for any loss damage or liability resulting from the fitment of such parts and if fitted during the normal warranty period the manufacturer s guarantee may be invalidated 2 5 IF YOU MOVE Only the official dealer from whom you purchase the tractor is responsible for the protection afforded by your warr...

Page 15: ...neer will spot any problems between the service and the next The mechanics are regularly trained and updated on the product servicing techniques and the use of modern service tools and diagnostic equipment They receive regular Service Bulletins have all Workshop Manuals and other such technical information to ensure that the repair or service is to the standard required 2 7SAFETY The safety of ope...

Page 16: ...ACTOR and IMPLEMENT The tractor is a source of power Both mechanical and hydraulic On its own the tractor is of little practical value Only when used in conjunction with an implement or other attachment does it become a working unit This instruction book is compiled to cover those safe working practices that are associated with the base tractor operation It does not cover all operation and safety ...

Page 17: ...OR It is YOUR responsibility to read and understand the safety section in this manual before operating your tractor You must follow these safety instructions that take you step by step through your working day In reading this section you will note that illustrations have been used to highlight certain situations Each illustration is numbered and the same number appears in the text in parenthesis T...

Page 18: ... the word WARNING indicate a potentially hazardous situation If the instructions or procedures are not correctly followed it could result in DEATH OR SERIOUS INJURY CAUTION The symbol and the word CAUTION indicate a potentially hazardous situation which if not avoided may result in MINOR INJURY IMPORTANT The word IMPORTANT is used to identify special instructions or procedures which if not strictl...

Page 19: ...the age of 18 years according to European Rules may operate power machinery This includes tractor it is your responsibility to know what these regulations are and obey them in the operating area of situation These will include but are not limited to the following instructions for safe tractor operations WARNING An operator should not use alcohol or drugs which can change his her alertness or co or...

Page 20: ... death fig 2 1 Depending on laws in force in the various markets a seat may be installed Always raise the safety frame before may be installed Always raise the safety frame before fastening the seat belt If a fold down safety frame is installed DO NOT wear a seat belt when the safety frame is in folded down position NEVER keep the safety frame in the folded down position when working with the trac...

Page 21: ...al degree of protection After an accident check for damage to the safety frame operator s seat seat belt and seat mountings Before you operate the tractor replace all damaged parts DO NOT WELD DRILL BEND OR STRAIGHTEN THE SAFETY FRAME IF DONE reduce the protection it offers 2 15 SAFETY PREPARE FOR SAFE OPERATION Protect yourself Wear all the protective clothing and personal safety devices issued t...

Page 22: ...r which could catch on controls or other parts of the tractor 2 Learn where fire extinguishers and first aid or emergency equipment is kept and where to get help in a hurry Make sure you know how to use this equipment 2 16 Know your equipment Know your tractor Know how to operate all equipment on your machine and the implements and attachments used with it Know the purpose of all the controls gaug...

Page 23: ... Study it before you start the work fig 2 4 If there is something in the manual you don t understand ask someone such as your equipment dealer to explain it to you IMPORTANT This manual covers general safe practices for agricultural tractor it must always be kept with the tractor For further copies contact you re Dealer 2 17 Use all available protective devices DO NOT smoke while refueling the tra...

Page 24: ...hield and driveline guards are in place and operating properly Check the tractor and implement hydraulic system Have any leaks or damaged parts repaired or renewed WARNING Diesel fuel or hydraulic fluid under pressure can penetrate the skin or eyes and cause serious personal injury blindness or death Fluid leaks under pressure may not be visible Use a piece of cardboard or wood to find leaks Never...

Page 25: ...ned with water neutral soap and a soft cloth Remove and store implements keys hitches etc in their proper places 2 19 Protect the environment It is illegal to pollute drains water courses or soil Use authorized waste disposal facilities including civic amenity sites and garages providing facilities for disposal of used oil If in doubt contact your local authority for advice To get to know the corr...

Page 26: ... must be supported on suitable wooden blocks or stands NOT a hydraulic jack Check all nuts and bolts periodically for tightness especially wheel hub and rim nuts Tighten to the prescribed torque values Check the power steering reservoir regularly and top up as necessary with approved oil Check the brakes regularly top up the reservoir and or adjust where necessary Make sure that the brakes are eve...

Page 27: ...ne from the operator s seat with all the transmission levers and PTO lever in neutral Make sure that the tractor dual brake pedals are locked together at all times unless you are making turns in the field which require independent use of the brakes Make sure the brakes are properly adjusted so that both brakes engage at the same time Adjust the seat fasten the seat belt where applicable as outline...

Page 28: ...reach through any implement mechanism or permit others to do so Stay alert Should something break come loose or fail to operate in your equipment stop work shut off the engine inspect the machine and have repairs or adjustments made before resuming operation 2 24 Watch out for others Be aware of what is going on Never allow an untrained or unqualified person to operate your tractor They could inju...

Page 29: ... 2 12 DO NOT lift object that cannot be contained safely in the bucket get the appropriate attachment Never allow anyone to stand on the safety frame or fenders When using a loader avoid sudden stops starts turns or change of direction Keep loads as near to the ground as possible Never stand or allow anyone else to stand in front of under or behind loaded or loading equipment Never drive a tractor...

Page 30: ...Make wide slow turns at reduced speed DON T let your tractor bounce You may loose steering control DON T pull a load too heavy for your tractor It could run away on the down slope or the tractor could jack knife around a towed load DON T brake suddenly Apply brakes smoothly and gradually When going down a slope use the throttle to slow the tractor engine and use the same gear you would use to up t...

Page 31: ... slope avoid turning uphill slope down and make a wide turn Travel directly up or down the slope never across it When traveling up or down a slope keep the heavy end of the tractor pointed uphill Fig 2 15 When traveling across a slope with side mounted implements keep the implement on the uphill side Don t raise the implements keep them as low to the ground as possible when crossing a slope Fig 2 ...

Page 32: ...he stays must be fitted and kept in the down position Use front counterweights to increase tractor stability when towing a heavy load or to counter balance a heavy rear mounted implement fig 20 DO NOT overload your tractor and DO NOT ballast it beyond its carrying capacity Never add ballast weight to counterbalance an overload Reduce the load instead Fig 2 21 WARNING An overload is always dangerou...

Page 33: ... in a ditch BACK OUT if possible If you must go forward do it slowly and carefully A bare tractor or a tractor with rear mounted attachments should be backed up the slope in reverse and travel forward downhill A tractor with a loaded front end bucket should be backed down the slope and travel forward uphill Keep the loader bucket as low as possible Always keep the tractor in gear when going downhi...

Page 34: ...op link rods must not be extended beyond the point where threads begin to show Fig 2 25 WARNING NEVER attempt to unplug the hydraulic connections or adjust an implement with the engine running or the PTO drive in operation To do so may result in serious injury or death When using chemicals carefully follow the chemical manufacturer s instructions for use storage and disposal Also follow the chemic...

Page 35: ...ughly read the Operator Instruction Book for that attachment or implement and follow its safety instructions Pull only from the approved drawbar Towing or attaching to other locations may cause the tractor to overturn Fig 2 26 Improper use of the drawbar even if correctly positioned may cause the tractor to overturn to the back DO NOT overload an attachment or towed equipment Use proper counterwei...

Page 36: ...local or national regulations regarding the road speed of your tractor Use extreme caution when transporting on snow covered or slippery roads Wait for traffic to clear before entering a public road Beware of blind intersections Slow down until you have a clear view DO NOT attempt to pass at any intersection Slow down for turns and curve Make wide gentle turns Signal your intent to slow stop or tu...

Page 37: ...n an elastic medium generally the air produced by the variation of a material body source that determines an undesired and often annoying acoustic sensation Noise is mainly characterized by Sound intensity or level expresses the entity of the pressure variation due to the sound wave Measured in decibels dB it doubles the sound intensity and thus the energy that reaches the ear How the risk is eval...

Page 38: ...fficacious means of protection against it is prevention Other effects Noise does not just determine aural sensation For levels exceeding 70dBA it causes stress by means of the cerebral integration centers and determines a specific neurovegitative reaction responsible for effects that lead to cardio circulatory and gastro enteric diseases Amongst these it is worthwhile noting an increase in gastric...

Page 39: ... CAPTAIN 273 4WD 38 Consult the specifications chapter of this manual in relation to tractor noise measured in instantaneous conditions in compliance with the laws in force s2 34 POSITION OF DECALS ON TRACTOR Fig 2 30 ...

Page 40: ...OPERATOR MANUAL CAPTAIN 273 4WD 39 1 3 2 4 ...

Page 41: ...OPERATOR MANUAL CAPTAIN 273 4WD 40 5 6 7 8 9 ...

Page 42: ...OPERATOR MANUAL CAPTAIN 273 4WD 41 Chapter 3 Instruments and controls ...

Page 43: ...rectly use the controls 1 Control and instrument panel 2 Accelerator hand lever 3 Brake Pedals 4 Accelerator Pedal 5 PTO Lever 6 a Hydraulic position control levers b Draft Lever saffron Colour Lever 7 Gearshift control lever 8 Speed range selector lever Hi Low 9 Independent parking brake lever 10 Seat belt roll over knob Fig 3 1 ...

Page 44: ...ter 2 Battery charging warning light Should go out as soon as the engine starts 3 Heater indicator light 4 Oil Pressure warning light Should go out as soon as the engine oil pressure high 5 Main beam indicator 6 Fuel Gauge 7 Left Turn indicator light 8 Right Turn indicator light 9 Water Temp Gauge ...

Page 45: ...ine coolant temperature gauge Green area normal operating temperature Wait for the pointer to reach the green area indicating the normal operating temperature Red area temperature too high CAUTION If the engine temperature is too high let the engine idle immediately but do not switch it off If the temperature gauge stays in the red identify the cause immediately and seek expert advice if necessary...

Page 46: ... are still about 5 liters of fuel in the tank Red Reserve Amber Reserve to 1 4 Green 1 4to full 3 6 Dashboard 1 Park Brake OPC indicator 2 Working light indicator 3 Hazard Light Switch 4 Fig 3 7a Combination Switch 5 Fig 3 7b Mobile Charging Socket 6 Ignition key 7 Fig 3 7c Battery Isolator Switch Fig 3 5 Fig 3 6 ...

Page 47: ...irection indicator C Road light switch turn the knob to operate the Head Light D Push the Centre button for Horn Lights off Parking Light Dipped beams Pushed down driving beams High Beam Pressed Horn Symbol for the Combination Switch Fig 3 7a Combination Switch Fig 3 7b Mobile Charging Socket Fig 3 7c Battery Isolator Switch ...

Page 48: ... Use knob to adjust the suspension 4 use knob to adjust the height of seat vertically 3 Seat belt Fig 3 8 3 8 Tool box 1 Tool box contains a kit of tools for the daily maintence Fig 3 9 3 9 Under Hood Muffler Under hood muffler with better aesthetics and increased field of vision with better sound muffing capabilities Heat Insulation sound muffing sheets under the bonnet hood for noise reduction 1...

Page 49: ...OPERATOR MANUAL CAPTAIN 273 4WD 48 Fig 3 10 ...

Page 50: ...OPERATOR MANUAL CAPTAIN 273 4WD 49 Chapter 4 Operation ...

Page 51: ...dal all the way 4 3 Cold weather starting temperatures below 0 C 32 F CAUTION When outdoor temperatures drop to around or below 0 C 32 F check the cooling system and if necessary add the recommended antifreeze WARNING Do not inject fluids ether to make the engine easier to start in cold weather The tractor is equipped with a cold WARNING When the engine is running keep at a safe distance from the ...

Page 52: ...gnition circuit are in good condition and that the fuel shut off valve is open contact your dealer or a specialized workshop NOTE Before starting a cold engine in cold weather first cover the radiator with a radiator cover Remove the cover as soon as a normal working temperature has been reached 4 4 Running in It is essential to take the following precautions during the running in period 1 Experie...

Page 53: ...prolong its life and avoid sudden damage to it CAUTION If your tractor is equipped with a mechanical reverse shuttle always bring the tractor to a complete standstill before changing direction 4 6 Accelerator Pedal 1 The accelerator pedal can over ride the setting of the hand throttle lever to accelerate the engine WARNING Make sure that the lever is set for the direction required 4 7 Stopping the...

Page 54: ...e key hole provided at the front of bonnet as shown in fig 4 2 Rotate it clockwise direction To close the bonnet gently lower the hood down then press it until lock is engaged The tractor is provided with a set of two keys If lost contact the authorized dealer to get the lock replaced 4 10 Clutch Gearshift clutch pedal Fig 4 3 Pedal released Drive engaged Pedal pressed Drive disengaged Select lowe...

Page 55: ...h Low 3 2WD 4WD Levers 4 P T O Levers 4 12 Shifting Knobs Speed range selector lever The speed range selector lever has two possible positions corresponding to the high low speed ranges See in fig 4 5 4 13 Gearshift lever The lever has five different positions All five gears are fully synchronized Fig 4 5 Fig 4 6 Fig 4 4 ...

Page 56: ...e this would only increase tyre wear unnecessarily Always leave the 4WD lever engaged when parking on slopes with the trailer connected WARNING Never use the 4WD engaged while driving at higher speeds Always use only when high traction is required 4 15 PTO lever The lever has two positions viz ground PTO neutral position and live PTO position Fig 4 8 PTO lever ON OFF position Lever Backward PTO in...

Page 57: ...R MODEL REAR TYRE SIZE CAPTAIN 273 4WD 8 3 X 20 HIGH 1 5 5 2 9 2 3 14 9 4 21 9 LOW 1 2 8 2 4 8 3 7 8 4 11 5 HIGH R 4 1 LOW R 2 1 PTO SPEEDS 540 RPM PTO Speed 750 RPM PTO Speed 1000 RPM PTO Speed Engine RPM Required for above PTO Speeds 1st Gear Forward 2350 2nd Gear Forward 1400 1950 3rd Gear Forward 1200 1600 4th Gear Forward 1090 ...

Page 58: ...make sure that all implements operated by the PTO are fitted with the correct protections are in a good condition and comply with the provisions established by law WARNING Before driving an implement through the PTO ALWAYS make sure that all bystanders are well away from the tractor WARNING Fix the drawbar in the central position when using implements that are driven by the PTO of the tractor WARN...

Page 59: ...ng in tight maneuvers By locking rear wheel on the inside of curve you can virtually turn the tractor around on its own axis For simultaneous braking during normal use and for on road use simply lock the two pedals together with the special brake coupling lock 2 Fig 4 10 WARNING Always keep the brake pedals coupled for on road driving to ensure simultaneous braking on both rear wheels Never use th...

Page 60: ...Parking brake release Press the brake pedal slightly push down let the Parking brake lever down and release it Fig 4 11 WARNING Always engage the hand brake when the tractor is used for work at a standstill even if only for brief periods of time IMPORTANT Driving the tractor with the parking brake partially engaged will cause damage to internal transmission components Make sure the brake is fully ...

Page 61: ...tyres with more than 30 50 wear NOTE If the tractor is not going to be used for a long period of time support it on raised blocks to remove the load from the tyres NOTE Avoid parking the tractor on floors which are covered with oil or diesel fuel Also avoid parking the tractor where the tyres are permanently exposed to direct sunlight especially if the tractor is not going to be used for some time...

Page 62: ...e of attachment Lengthen it to reduce the angle of attachment 4 25 Adjustable RH lift rod or leveling rod 2 The right hand lift rod can be adjusted mechanically or hydraulically depending on the lifting to make the lower links level and lined up with each other This will depend on the type of implement being used and the work to be done 4 26 Mechanical adjustment Shorten the RH vertical lift rod b...

Page 63: ...e adjusted by means of adjuster arms in order to alter the lateral angle of the implements The latter position must be used for implements that require a certain freedom of movement cultivators spaders harrows ploughs WARNING ALWAYS use great caution when adjusting or using the three point linkage 4 30 Hitching implements Lower the three point linkage Adjust the lateral stabilizer to let the lower...

Page 64: ...oint linkage Use for adjusting the float position use in vertical position if certain degree of freedom is required for trail type implements Use horizontal adjustment for locking the lower links and for adequate sensing Also use the float mode Fig 4 14 while hitching the implements for ease in hitching WARNING ALWAYS stop the engine before attempting to adjust the three point linkage or any imple...

Page 65: ...n or out of the soil by moving the position lever toward the upper stop to raise it or towards the lower stop to lower it The degree to which implement is moved is proportional to the degree to which the position lever is shifted 4 34 Draft lever Move the position lever to the lower stop and set the implement to the required depth by slowly moving the draft lever towards the lower stop The depth r...

Page 66: ...hole for less sensitivity or if jerking is observed 4 36 Safety structure The tractor is equipped with a ROPS Roll over protection safety structure Fig 4 38 mounted behind the driving seat and approved according to the CURRENT OECD and EEC STANDARDS The protective structure is formed by two parts one upper and one lower which are bolted together The tractor must only be used with the protective st...

Page 67: ...tion Fig 4 18 before continuing with any work Com ply with the following procedure if it is essential to fold down the protective structure for the above reasons Fig 4 17 and Fig 4 18 Remove the fixing pins 2 Overturn the protective structure 1 until it rests on The stopper Fit the fixing pins 2 and relative nuts as illustrated Before you use the tractor again in any way set the protective structu...

Page 68: ...se the revolving beacon and hazard lights As per recommendation in particular countries Strictly comply with the laws in force in the country where the tractor is used 4 39 Tractor transport The tractor must be transported with a suitable vehicle Engage the parking brake Firmly fasten the tractor to the transport vehicle using suitable chains or straps Fig 4 19 Use the tow bar or its supports as r...

Page 69: ...OPERATOR MANUAL CAPTAIN 273 4WD 68 Chapter 5 Maintenance ...

Page 70: ...NE MAINTENANCE TABLE MAINTENANCE INTERVAL HRS 10 50 250 500 750 1000 SERVICE ITEM GENERAL COMPLETE WASHING NIPPLE GRAESING COOLANT LEVEL AIR CLEANER AIR CLEANER ELEMENT AIR CLEANER HOUSE CLAMPS ENGINE ENGINE OIL ENGINE OIL FILTER ENGINE NUT BOLTS ...

Page 71: ...00 750 1000 SERVICE ITEM COOING SYSTEM FAN BELT TENSION COOLANT SYSTEM FLUSHING CLUTCH CLUTCH OPERATION AND PEDAL FREE PLAY TRANSMISSION HYDRAULIC OPERATION OF GEARS TRANSMISSION HYDRAULIC OIL FILTER HYDRAULIC OIL STAINER FUEL SYSTEM FUEL FILTER BRAKE BRAKE OPERATION PEDAL ...

Page 72: ... 250 500 750 1000 SERVICE ITEM STEERING OPERATION STEERING TANK OIL LEVEL STEERING OIL FILLTER WHEEEL AND TYRES WHEEL BOLTS TYRE INFLATION BATTERY BATTERY ELECTROLYTE LEVEL BATTERY TERMINAL JELLY ELECTRICALS FUCTIONING OF OIL GAUGE FUCTIONING OF OILTEMPERATURE GAUGE ...

Page 73: ...time after 500 hours then change it after 1000 hours service 1000 2000 3000 etc WARNING To safeguard the hydraulic lift and power steering replace the filter on pump intake for the first time after 250 hours After this repeat the same operations after every 500 hours service i e 500 1000 hours etc 2 Have the brakes adjusted after the first 50 hours work ...

Page 74: ...disposed of in the correct way WARNING Do not carry out inspections maintenance work or adjustments on the tractor while the engine is running 5 3 Sealed units Do not remove the seals from the following parts injection pump and over speed screw If you need to repair or adjust any of these units contact your local dealer or authorized repair shop The warranty is automatically invalidated if these s...

Page 75: ...th are changed always clean the zone around fill level and drain plugs dipsticks and filters Before connecting the auxiliary cylinders make sure that the oil they contain is clean that it has not deteriorated owing to long storage and that it is of the prescribed type 5 7 Serving intervals The intervals suggested in the lubrication and maintenance table are indications to use when the tractor is u...

Page 76: ...rage 5 10 Keep the environment clean When you need to fill the fuel tank or charge the lubricating oil never forget to position a vessel under the component in question in order to collect any fuel or oil that spills out These products are polluting so it is very important to protect the environment in this way 5 11 Engine cooling system It is advisable to replace the fluid in the system at least ...

Page 77: ... at the end of the day to prevent the formation of overnight condensation 5 Never remove the plug or fuel the tractor while the engine is running Keep control of the pump nozzle whilst the tank is being filled 6 The tank must not be completely filled Allow space for an increase in volume If the original tank plug is lost it must be replaced with an original spare which must be fully tightened 7 Dr...

Page 78: ...e is eliminated through the outlet tube To make sludge and condensation water easier to remove there should be a discharge plug C in the lowest point on the opposite side to the drain tube If the fuel is not filtered from the storage can use a funnel with the fine gauge mesh over the tracking fuel tank fill plug inlet when fuelling Plan your fuel purchases so that summer fuels are not kept for too...

Page 79: ...better to carry out these operations too often than not often 5 22 OPERATION 1 Engine oil level fig 5 3 Leave the tractor parked on a flat surface for at least five minutes before checking the level to allow the oil to settle in the sump take out the DIPSTIC wipe it with a rag and then dip it into sump again then remove the dipstick again and or sure that the oil level is within the H L mask reach...

Page 80: ...efore checking the level The oil level in the transmission must be over the midline between the minimum and maximum marks of the dipstick Fig 5 4 with the lift link in the up position If needed fill up through the position to the required level with oil of prescribed type When operating extreme hydraulics such as hydraulic front loaders rams motors etc that require a certain amount of oil top up t...

Page 81: ...ous burns Avoid contact with skin and eyes Keep naked flames sparks and lighted cigarettes away from batteries which are being charged Keep the area in which batteries are being charged well ventilated WARNING When connecting the battery to a charger make sure that positive lead of the charger is connected to the positive of the battery and the negative to the negative Incorrect connection will da...

Page 82: ...lug slowly by one position and allow the pressure to drop before you loosen it completely Precautions against freezing temperatures To prevent ice from forming in the radiator add specific products according to the instructions given by the antifreeze manufacturer Antifreeze also possesses antioxidant and rust inhibiting properties and is suitable for all seasons The following amount is indicative...

Page 83: ...ngers NOTE The best results are obtained with a steam cleaver that softens up the dirt Use a lamp to check the cleaning between the radiator fins We recommend a daily cleaning when Tractor is used int the excess dust operation and chances of radiator chocking 5 27 OPERATION 6 Air filter discharge valve Fig 5 8 Discharge the dust deposits and sediments each day by pressing the rubber valve 2 on the...

Page 84: ...dicated above or by tapping it on a hard surface Thoroughly clean all the internal parts of the housing 1 with a damp cloth before remounting Replace the external element after three cleaning operations and at least once a year or after every 750 hours service Replace the internal cartridge element 5 once a year or after three cleaning of the outer element Always check to make sure that the filter...

Page 85: ... must be carried out by authorized service personnel 1 Alternator 2 Belt for alternator and fan pulley of radiator 5 24 OPERATION 9 Mechanical gearshift clutch pedal Fig 5 11 Check the free travel of the gearshift clutch pedal at suitable intervals Excessive play reduces the disengaging travel of the clutch and could prevent the gears from being correctly meshed On the other hand insufficiently pl...

Page 86: ...f the tractor 2 Make sure that the parking brake is off 3 Free the brake pedals by raising the lock 4 Unscrew the check nut 1 Fig 5 13 Slowly tighten the adjuster 1 Fig 5 13 until you can no longer turn the wheel by hand 5 Make a reference mark on the adjuster nut Fig 5 13 and on the support then slacken off the adjuster nut by 1 turn i e until the wheel can be freely turned Now lock the adjuster ...

Page 87: ...OPERATOR MANUAL CAPTAIN 273 4WD 86 Fig 5 13 1 ...

Page 88: ...Fig 5 14 on the control linkage on the left side of the tractor so that the parking brakes engage after clicks of the ratchet mechanism sensed on the release button 2 of the lever Parking brake adjustment 1 Parking brake lever 2 Release button 5 33 OPERATION 12 Front axle oil level 4WD front axle Regularly check the oil level in the differential of the front axle and in the front axle side final d...

Page 89: ...ame screws are well tightened Make sure that all other nuts and bolts are well tightened Check the tyres pressure Safety frame Have your Dealer s specialized personnel check to make sure that the safety frame fixing screws are correctly tightened WARNING The safety frame complies with certain safety standards It must never be drilled or modified in order to install accessories or implements It is ...

Page 90: ... Fit the drain plugs back on the tighten it Fill up through plug with oil of the recommended type until reaching the maximum level mark on the dipstick NOTE Allow the oil to settle in the engine sump before checking the level 250 hours is the maximum tolerated frequency for oil changes The oil must be changed more frequently e g every 125 hour if the tractor is used in heavy duty conditions If the...

Page 91: ...th new oil NOTE Consult the lubricant and fuel chart for the type of oil required WARNING Only use genuine filter cartridges Use of non genuine cartridges could damage the engine and shorten its working life 5 38 OPERATION 17 To change the fuel filter When the engine is running in during the first 250 hours service the filter should be changed for the first two times after every 50 hours After thi...

Page 92: ...A to make oil draining easier 3 Place vessel under all drain plugs of transmission housing to collect the oil as it drains out 4 WARNING Beware of powerful oil jets Follow all safety rules 5 Remove the plugs and drain out the oil 6 Clean the plugs and fit back on Filling up the transmission 1 Fill up the transmission to the maximum level mark on the dipstick 2 Put the gearshift lever in neutral an...

Page 93: ...uld be thoroughly cleaned at least once a year Particularly check the condition of the brushes and collector Note Always cover the starter motor during washing of tractor Alternator Fig 5 18 Have the condition and operation of the alternator checked by a specialized workshop 5 41 OPERATION 20 Dry air filter Release the clips Remove the cover and Replace the internal safety cartridge Carefully clea...

Page 94: ...out the coolant through radiator plug 3 and through plug not shown of the engine block Shut off the drain plugs and fill up the system with coolant fluid until the level reaches 2025 mm below the edge of fill plug 1 Fig 5 19 of radiator 2 Remove the fill plug and allow the engine to run at 1000 RPM for a few minutes Now check the level and top up if necessary Shut the fill plug once the cleaning o...

Page 95: ...nd add distilled water WARNING NEVER top up with SULPHURIC ACID Do not use quick battery chargers to recharge the Batteries Check the battery charge with a digital voltmeter as Described below Connect to the two battery poles matching their terminals with the same sign negative with negative and positive with positive Now read the measured value on the instrument Compare this value with the ones i...

Page 96: ...into its housing without tightening the fixing screws too much 3 Clean the terminals and connect them to the battery poles Make sure you connect the negative pole last Fully tighten the terminal screws on to the poles and protect them with Vaseline 4 Never short circuit or earth any of the alternator terminals This could damage the electrical system 5 Never invert the alternator connections The ba...

Page 97: ...t is being fitted f Fit the part back in place by proceeding through the instructions in reverse order How to replace the bulbs in the rear side front side lights on fender Fig 5 20 1 Unscrew the screws 1 and remove the glass cover 2 Press down the bulb and turn it in anticlockwise direction 3 Replace the faulty bulb Fig 5 19 Fig 5 20 ...

Page 98: ...uses in the electrical system depends on the tractor model The fuses are contained in suitable boxes Fuse box in battery compartment Fuses box FUSES Ignition Horn brake plough light Max 15A Turn Indicators LH SIDE Max 15A Turn Indicators RH SIDE Max 15A Parking Max 15A Head Light High Beam Max 20A Head Light Low Beam Max 20A Fuel feed pump Max 20A PCB Max 20A ...

Page 99: ... power socket is installed on the rear tractor 1 fig 5 21 this socket is used to connect the light circuit of the trailer Pole power socket for trailer Connections 1 LH turn indicator 2 Ignition 3 Earth 4 RH turn indicator 5 Parking 6 Brake lights 7 Parking Fig 5 21 Fig 5 22 ...

Page 100: ...ery isolator switch Empty the fuel tank and fill with it with new diesel fuel until the maximum level is reached Remove the battery clean the cover and spread Vaseline on the terminal and terminal caps Now connect the battery in the ventilated place where the temperature is not liable to drop below 10 and where it is not exposed to direct sunlight Check the battery charge with a voltmeter as descr...

Page 101: ...100 WIRING HARNESS ...

Page 102: ...OPERATOR MANUAL CAPTAIN 273 4WD 101 5 41 Greasing points available on the tractor ...

Page 103: ...OPERATOR MANUAL CAPTAIN 273 4WD 102 Chapter 6 Technical Specification ...

Page 104: ...ight In running order with full tank without ballast with safety frame Kg 985 Dimensions A Height at safety frame max mm 2025 B wheelbase mm 1550 C Max length with front ballast and rods mm 2650 D Ground Clearance mm 265 E Rear track mm 830 F Front track mm 920 G Min width mm 1040 Fig 6 1 Technical Specification ...

Page 105: ...c lifting capacity 600Kg Cubic Capacity cc 1318 Others Rated RPM 2400 Fuel Indicator gauge Yes Air cleaner Dry air cleaner Registration Plate with light Yes Max Torque Nm RPM 82 Nm 2200 rpm Front Toe Hook Yes Transmission Drawbar Yes Drive 4WD ROPS Yes Clutch Diapharm Single clutch Safety Switch Gearbox 8F 2R Neutral safety switch Yes Transmission Mechanical combination of constant mesh and synchr...

Page 106: ...stat control for water circulation Normal temperature 74 2 C 90 2 C Specifications are subject to change without prior notice Consult your nearest dealer for exact model information and detailed specification CAPTAIN 273 4WD model 6 3 Transmission Clutch Diapharm Dia 215 mm Transmission Synchromesh gearbox with 8 F 2 R speeds incorporating Hi Low selector lever Rear axle With Bevel pair gear 4WD M...

Page 107: ...p powered directly by the gears of the timing system with the filter on the intake Mechanically controlled power lift 6 5Three point linkage CAT linkage with fixed ball ends and mechanically adjustable top link The auxiliary control valves use the hydraulic power pump Pressure Pipe Suction Pipe Fig 6 2 ...

Page 108: ... Two sides lights with white glass 12W W Two direction indicator with orange glass Two tail lights with red glass 12W W Two brake lights with red glass 12V W Rear direction adjustable halogen field light or lights optional 12W W 7 Pin rear power socket for trailer lights 6 10 Fuses Consult the description in the Electrical system chapter for the fuses that protect the electrical system 6 11 Seat S...

Page 109: ...OPERATOR MANUAL CAPTAIN 273 4WD 108 6 12 Power Steering Circuit diagram Sr No Name of Pipe Colour 1 Pressure Pipe 2 Suction Pipe 3 Return Pipe Fig 6 3 ...

Page 110: ...of operation and subsequent after every 1200 hours of operation Hydraulic Rear Trans 18 First change after 500 hours of operation and subsequent after every 1000 hours of operation First change after 50 hrs of operation and subsequently after 250 hrs of operation Front Diff 2 5 First change after 500 hours of operation and subsequent after every 1000 hours of operation Power Steering 1 First chang...

Page 111: ...OPERATOR MANUAL CAPTAIN 273 4WD 110 6 14 Free service coupon ...

Page 112: ...OPERATOR MANUAL CAPTAIN 273 4WD 111 Point 6 15 Check Point ...

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Page 121: ...Padavala Road Veraval Shapar Taluka Kotda Sangani Dist Rajkot 360024 Gujarat India Phone fax 91 2827 252547 253916 17 9726270707 9099433133 Email info captaintractors com Web www captaintractors com Pioneer of The Mini Tractor ...

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Captain 273 4WD, Operator'S Manual

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