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Operation

-16-

4

 • On machine equipped with optional ROPS, always keep ROPS in the extended 

(unfolded) position when riding the machine. Folding feature is provided for the 
convenience of transporting the machine.

 • Stay clear of ROPS when folding it. Upper portion of ROPS may fall.

 • Beware of the pinch points when extending or folding ROPS.

Using ROPS (on ROPS Model)

1.  Pull off security pin from ROPS lock pin.

3683M-0401-060E

Security Pin

Unfolding/folding ROPS

 • Fuel : Diesel Fuel No.2-D (ASTM D975)
 • Fuel Tank Capacity : 22L

NOTE

3683M-0401-030E

Fuel Filler Cap

1.  Insert key in fuel filler cap and unlock it.
2.  Open fuel filler cap and remove key.
3.  Insert  key  in  main  switch  and  turn  it  to 

[  |  (On)] position.

4.  Fill fuel. Check fuel gauge when filling.
5.  Turn main switch to [      (Off)] position and 

remove key.

6.  Put fuel filler cap back and tighten it securely. 

Insert key to lock it and  remove key.

Filling Fuel

Summary of Contents for S160

Page 1: ...njury or death Keep this manual for future reference by you and by all those who operate and maintain this machine CHIKUSUI CANYCOM INC 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Tel 81 0 943 75 2195 Fax 81 0 943 75 4396 Original Instructions in English Off road Rubber Track Dumper S160 Operator s Manual 3683 5101 002 ...

Page 2: ...uarters TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 Foreign Trade Center TEL 81 0 3 3552 6277 FAX 81 0 3 3552 6288 All rights reserved Unauthorized use or reproduction of this material is prohibited Authorized Dealer CHIKUSUI CANYCOM INC ...

Page 3: ...erous This machine may not be operated on public road or what is considered to be public road It is the sole responsibility of the operator to consult the local regulations Do not modify this machine or do not operate this machine with the safety covers removed or open A serious accident could result Thank you for purchasing this machine This manual provides information needed for safe and effecti...

Page 4: ...to the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Warning Terms Used in this Manual NOTE Not...

Page 5: ...nd on the model label as shown below and the make and type of the engine can be found in Chapter5 Specifications of this manual Page13 After Sales Service Location of Model Label Model Label The replacement or repair parts for this product shall remain available for seven years after the production of this type of machine is discontinued Availability of Spare Parts 3683M 0005 020E 3683M 0005 010E ...

Page 6: ...g 9 2 Controls and Components 10 Name and Function of Controls 10 3 Specifications 13 Product Specifications 13 Contents of the Tool Bag 14 4 Operation 15 Preparation 15 Pre start up Inspection 15 Checking and Filling Fuel 15 Using ROPS on ROPS Model 16 Adjusting Seat 17 Using Seat Belt on ROPS Model 18 ...

Page 7: ...Safety Prop 31 5 Maintenance 32 Maintenance Schedule 32 List of Fluids and Lubricants 37 Greasing Points 37 List of Consumables and Spares 38 Removing and Installing Body Panels 39 Engine Compartment 39 Step and Control Box 40 Engine 41 Engine Oil 41 Oil Filter 42 Air Cleaner 43 Coolant 43 Fuel Filter 45 ...

Page 8: ... 49 Drive Belts 51 Parking Brake 52 Greasing 53 Electrical System 54 Battery 54 Fuses 56 After Use Care 57 After Normal Use 57 After Cold Weather Use 57 Storage 58 6 Troubleshooting 59 Troubleshooting 59 7 Transporting 63 Hauling 63 Loading and Unloading 63 Hoisting and Towing 65 ...

Page 9: ...ual Have the warranty certificate signed and sealed after you have received and fully understood the instructions for handling this machine and received the receipt Appendix Operator s Manual for the Engine Be sure to read and understand it together with this manual ...

Page 10: ...ollow the instructions and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or gasoline to clean the labels Replace these labels immediately if they have been removed have fallen off or become illegible Use the part number on the label or shown in this manual to order a replacement label...

Page 11: ...u autres conditions d insécurité Il faut porter les ceintures de sécurité lors de l utilisation du véhicule Négliger l utilisation correcte et l entretien du ROPS des ceintures de sécurité et de leurs fixations peut entraîner de graves blessures ou la mort de l opérateur ou du spectateur La protezione offerta da questo ROLL BAR diminuisce qualora esso venga modificato danneggiato o la macchina si ...

Page 12: ... the machine Never allow people unfamiliar with these instructions to operate or service the machine Do not let anyone under 18 years of age to operate this machine Local regulations may restrict the minimum age for operating the machine Consult your local authority The operator is responsible for the accidents or hazards caused to other people or their property This machine has a riding capacity ...

Page 13: ...f control or tip over could occur resulting in property damage serious injury or death General Driving Always wear protective footwear long trousers hardhat safety glasses and ear protection when operating or servicing the machine Proper clothing will minimize the chance of injury Do not operate the equipment if you have long hair loose clothing or jewelry all of which may get tangled in moving pa...

Page 14: ...r s seat when driving the machine Never operate the steering lever off of the machine On a slippery surface travel slowly and exercise caution to reduce the chance of skidding or sliding out of control Never operate on ice Always make certain that there is no obstacle or a person behind the machine when backing up After confirming that it is safe to back up move slowly and avoid sharp turns To red...

Page 15: ...e steeper than 20 degrees Driving on a slope can be dangerous It can result in a tip over and cause serious injury or death Take the following precautions Do not operate the machine near the edge of a cliff an overhang or a slide area Do not make sudden maneuvers A sudden start stop or turn can make the machine lose control and could cause a tip over Be especially cautious when traveling on soft o...

Page 16: ...n driving down a slope use the steering levers so that the machine travels down at the minimum speed Use the engine speed to help keep the machine speed low Loading and Driving with a Load The maximum payload for this machine is 15 7kN 1600kg Do not exceed this maximum payload under any circumstance Do not operate on a slope steeper than 20 degrees when carrying a load Do not carry more than 800 k...

Page 17: ...llowing precautions Always follow the proper procedures for dumping or turining as described in this manual Only operate the bucket with the engine running Always stay seated in the operator s seat when dumping or turning the bucket Never operate the dump or turn lever off of the machine Perform the dump operation on a flat level and stable surface whenever possible Raising or lowering the load de...

Page 18: ...se paper or cardboard not your hands to search for leaks Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury Check all fuel lines on a regular basis for tightness and wear Tighten or repair them as needed Do not touch the engine muffler or exhaust pipe while the engine is running or soon after it has stopped These areas will be very hot ...

Page 19: ...Name and Function of Controls 3683M 0201 010US Forward Backward 1 3 4 5 7 6 8 9 14 15 16 17 11 12 13 2 10 ...

Page 20: ...g or signaling during operation 9 Fuel Gauge Displays the amount of fuel in the tank 10 Hour Meter Hour Meter displays and records the total amount of time the machine has been in use in the unit of 0 1 hour 11 Battery Warning Lamp Lights up when Main Switch is turned to the run position If there is no problem it goes off when the engine is started If a problem with battery charge system is detect...

Page 21: ... Light provides illumination for operation in the dark It is turned on or off by the switch on its back 15 Engine Cover Latch Lever Engine Cover Latch Lever releases engine cover 16 Clutch Lever Disengages the clutch 17 Fuel Cock Shuts off fuel flow ...

Page 22: ...Inside Dimensions Length mm 1475 Width mm 1010 Height mm 550 Payload Struck m3 0 6 Heaped m3 0 74 Engine Model Kubota D1105 E3B Type Water cooled 4 cycle Diesel in line 3 cylinder Cylinder Bore Stroke mm 78X78 4 Displacement cm3 1123 Rated Output kw PS 15 1 20 5 Maximum Torque N m kgf m 70 3 7 2 Starter System Electric Fuel Diesel No 2 D ASTM D975 Fuel Consumption g kW h g PS h 255 190 Fuel Tank C...

Page 23: ...arge L min 16 8 Relief Pressure MPa kgf cm2 14 0 145 Cylinder Bore X Stroke mm 465X625 Performance Max Angle Degrees 90 Lifting Time Sec approx 7 4 Lowering Time Sec approx 5 0 Hydraulic Fluid Capacity L Shared with HST System Swivel System Swivel System Hydraulic Twin cylinder Swiveling Angle Degrees 90 Right 90 Left Swiveling Time Sec approx 6 6 180 Cylinder Bore X Stroke mm 50X160 These specifi...

Page 24: ... immediately Pre start up Inspection Preparation Always perform an inspection before use Refer to Maintenance Schedule page 32 for the inspection schedule and procedure Checking and Filling Fuel 1 Insert key into main switch 2 Turn main switch to on position and wait a few seconds 3683M 0401 010E Off On Checking Fuel 3683M 0401 020E Fuel Gauge 3 Check fuel gauge 4 Turn main switch to off position ...

Page 25: ...OPS on ROPS Model 1 Pull off security pin from ROPS lock pin 3683M 0401 060E Security Pin Unfolding folding ROPS Fuel Diesel Fuel No 2 D ASTM D975 Fuel Tank Capacity 22L NOTE 3683M 0401 030E Fuel Filler Cap 1 Insert key in fuel filler cap and unlock it 2 Open fuel filler cap and remove key 3 Insert key in main switch and turn it to On position 4 Fill fuel Check fuel gauge when filling 5 Turn main ...

Page 26: ...curely locked Adjusting Seat 1 Pull up seat adjust lever 2 Slide seat to a comfortable position Release the lever 3683M 0401 040E Seat Adjust Lever Sliding seat 1 Turn seatback adjust knob to adjust the angle of seatback 2 Turn seatback firmness adjust lever up or down to adjust the firmness of seatback 3683M 0401 050E Seatback Firmness Adjust Lever Seatback Adjust Knob Adjusting seat back ...

Page 27: ...it into seat belt buckle 3683M 0401 080E Seat Belt Seat Belt Buckle Fastening seat belt 1 Press release button to unfasten seat belt 3683M 0401 100E Release Button Unfastening seat belt Using Seat Belt on ROPS Model On machine equipped with optional ROPS Always wear seat belt ...

Page 28: ...oes not start wait for 30 seconds or more before attempting to start again Do not use this machine in temperatures above 40ºC or below 15ºC This machine cannot perform adequately in these temperature ranges Using this machine under such conditions may result in an accident or cause damage to the machine In the winter or cold climate warm up the engine thoroughly before driving the machine A cold e...

Page 29: ...wn to engage parking brake The engine cannot be started unless the steering levers are neutral and the parking brake is engaged This is due to a safety feature on this product 3683M 0402 030E Parking Brake Lock Lever Parking Brake Pedal NOTE Normal Starting Do not use this machine in the altitude above 1500m in its original configuration This machine cannot perform adequately above that altitude U...

Page 30: ...ically return to on position 8 Move throttle lever to slow position 3683M 0402 060E Off Start On Preheat 5 Insert key into main switch 6 Turn main switch to preheat position 3683M 0402 050E Preheat Off Preheat engine for about 10 seconds when starting in normal temperature and for about 20 to 30 seconds when starting in cold weather ambient temperature below 5 C There is no need to preheat if the ...

Page 31: ...rive the machine gently in the first 40 to 50 hours of use after purchase for breaking in If any of warning lamps is lit stop the engine immediately and investigate the cause NOTE 3683M 0402 070E Warning Lamps 9 Make certain the warning lamps L R battery coolant temp oil pressure are not lit 10 Allow the engine to warm up by running it for 3 5 minutes without any load It is not necessary when the ...

Page 32: ...t the engine by following the steps 1 10 of the normal starting procedure 3683M 0402 110E Off On 5 When the engine is fully warmed up stop the engine by turning main switch to off position 3683M 0402 120E Clutch Lever 6 Open the engine cover and raise clutch lever to engage the clutch 7 Close engine cover 8 Start engine normally ...

Page 33: ...eralation change of speed change of direction or stop Do not turn at speed Avoid sudden maneuvers this may cause the operator to fall or to be thrown or the machine to tip over Do not turn the key to off position while traveling Machine can lose stability and tip over Always move the steering levers back to the neutral position before releasing Letting it go from other operating positions may resu...

Page 34: ...rols the machine speed See Specifications page 13 for the speed range 3683M 0402 150E Steering Levers Forward Moving Forward Moving Backward NOTE 3 Move the throttle lever toward fast position to increase the engine speed 3683M 0402 140E Throttle Lever 1 Make certain of the safety of your surroundings 2 Unlock parking brake by depressing parking brake pedal and move parking brake lock lever down 3...

Page 35: ...ft 8 Move left steering lever gradually backward to turn right backwards 3683M 0402 190E Right turn backward 3683M 0402 200E Left turn backward 9 Move right steering lever gradually backward to turn left backwards 6 Move left steering lever gradually forward to turn right 3683M 0402 170E Right turn forward Turning Forward ...

Page 36: ...d or tip over Always park on a firm level place Never park on a potentially dangerous place Stopping 1 Move steering levers gradually to the neutral position 3683M 0402 230E Steering Levers Neutral 3683M 0402 210E Spin turn Right 10 Move steering levers in opposite directions to make a turn on spot spin turn Spin Turning 3683M 0402 220E Spin turn Left ...

Page 37: ... it is absolutely necessary to park the machine on a slope less than 15 degrees make certain to apply parking brake firmly and block the tracks with chocks Parking 3683M 0402 130E Parking Brake Lock Lever Parking Brake Pedal 3683M 0402 240E Throttle Lever 3 Move throttle lever toward slow position to decrease the engine speed 3683M 0402 110E Off On 4 Turn main switch to off position Remove the key...

Page 38: ...id dumping or turning bucket on a slope The machine may tip over Always run the engine when dumping or turning bucket When lowering the loaded bucket slow the engine speed and lower the bucket gently 1 Move the throttle lever to fast position to increase the engine speed Dumping and Turning Bucket 2 Turn the lock plate to the side so that the dump lever can be operated Raising Bucket 3683M 0403 01...

Page 39: ... to turn bucket left 10 When bucket reaches its limit a hissing noise is heard move turn lever back to neutral position 11 M o v e t u r n l e v e r g r a d u a l l y t o w a r d right to turn bucket right 12 When bucket reaches its limit a hissing noise is heard move turn lever back to neutral position 13 Turn lock plate back in place to lock turn lever Turning 3683M 0403 040E Right Turn Left Tur...

Page 40: ...ing Safety Prop Place safety prop under bucket when inspecting or working under bucket Make certain to undo safety prop before lowering bucket 1 Raise bucket 2 Hold the bucket with safety prop 3683M 0403 050E Safety Prop ...

Page 41: ...at idle and at full without loading Engine shall stay running smoothly Contact your CANYCOM representative for inspection When accelerating engine throttle lever shall move smoothly and engine shall accelerate smoothly without stopping or knocking Exhaust Warm up engine thoroughly and observe exhaust sound and gas from idle to fast speed exhaust sound shall be normal and smoke shall not be excessi...

Page 42: ...r pipes Fuel System There shall not be any leaks in fuel tank hoses or pipes Fuel hoses shall be free of damage or deterioration Fuel filter shall not be excessively dirty or clogged There shall not be sediment or water in fuel tank Injection puressure and injection condition from the nozzle shall be normal this may be skipped if running and exhaust condition is normal at idle and under accelerati...

Page 43: ...justing Page 51 Belt shall be free of damage excessive wear or dirt shall be free of oil or grease Transmission Irregular noise or overheating shall not be observed Oil shall be clean and filled to the proper level Replacing Page 49 There shall not be oil leaks in or around transmission HST Pump Drive the machine forward and backward turn left and right in both directions machine shall move normal...

Page 44: ...ion Brake System Parking Brake Parking brake shall work properly Adjusting Page 52 Parking brake shall be able to hold the machine on a 20 degree slope Linkage Rods links and wires in linkage shall be free of deformation or damage Connections shall be free of looseness excessive play or missing cotter pins Hydraulic System Hydraulic Pump There shall be no leak in or around hydraulic pump Fastening...

Page 45: ...inder mounting pins shall be free of damage or excessive wear Body Chassis Loading Deck Chassis Frame Shall be free of cracks deformation or corrosion Fastening bolts or nuts shall not be loose or missing Body Panels Shall be free of cracks or deformation Doors shall open close and lock properly Fastening bolts or nuts shall not be loose or missing Loading Deck Loading deck shall be raised lowered...

Page 46: ... hours of use Every 100 hours afterwards Gear Oil API rating GL 4 or 5 SAE rating 80 3 2L Page 49 HST Fluid Change Initially After 50 hours Every 500 hours afterwards High viscosity index hydraulic fluid ISO VG46 32L Page 47 Engine Coolant Check Everyday Add as needed Change every 2 years Long Life Coolant LLC and pure water Mixture 3 5L Not including reservor Page 43 Battery Electrolyte Inspect d...

Page 47: ...2 Page 46 Brake Lining 73054005000 Replace if defective Replace in pairs 2 Page 52 Electrical System Battery 40B19R 36630651000 Replace if defective 1 Page 54 Fuse 40A 09801004003 Replace if defective 2 Page 56 Light Bulb 09808121844 Replace if defective 1 Hydraulic System Hydraulic Hoses Dump Turn Oil Cooler HST Contact your CANYCOM representative for parts information Every 2 years or if defecti...

Page 48: ...lling body panels beware of sharp edges and pinch points Make certain to reinstall panels and closing doors after removing or opening for repairs or inspection 3683M 0402 080US Engine Cover Engine Cover Latch Lever Closing Engine Cover 1 Pull the lower end of engine cover stay to undo it Close engine cover 3683M 0402 100E Engine Cover Stay Do not open engine cover while engine is running Slide the...

Page 49: ...anel Installing Floor Panel 1 Place floor panel and fasten bolts to install 3683M 0505 010E Floor Panel Step and Control Box Removing Tank Cover Panels 1 Raise bucket 2 Hold bucket with safety prop 3 Unfasten 4 bolts that secure tank cover panel 1 and remove the panel 4 Unfasten 4 bolts that secure tank cover panel 2 and remove the panel Installing Tank Cover Panels 1 Place tank cover panel 2 and ...

Page 50: ...ns in the Operator s Manual for the Engine to inspect oil Dispose of the drained oil properly Make certain to fill the engine with correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to the engine Inspecting 3683M 0506 010E Dip Stick To obtain correct reading check oil level before starting or wait about 10 minute...

Page 51: ... put it back in place and tighten it securely 4 Fill oil 5 Close engine cover Changing 3683M 0506 020E Oil Filler Cap Oil Capacity 3 3L Oil to Use Diesel Engine Oil API rating GL 4 or 5 SAE index 10W 30 Removing oil filler cap helps drain oil faster 3683M 0506 030E Drain Plug NOTE Oil Filter 1 Open engine cover 2 Follow the instructions in the Operator s Manual for the engine to change oil filter ...

Page 52: ... Air Cleaner Housing Air Cleaner Lid Coolant Do not open radiator cap when engine or radiator is hot Opening cap when they are still hot may release boiling coolant and cause severe burns Wait for engine to cool after operation about 10 minutes before opening Take extreme care when handling the coolant antifreeze solution is inflammable Avoid exposure to open flame It is also toxic If coolant is c...

Page 53: ... coolant level is low Immediately inspect and add water as necessary NOTE When this machine is shipped from the factory it is filled with a mixture of 40 antifreeze and 60 water To prevent coolant from freezing use a mixture of water and antifreeze determined by the minimum temperature in the operation area using the table on the left Antifreeze Mixture Reference Ambient Temperature Antifreeze Mix...

Page 54: ...cock to Off position 3 Follow the instructions in the Operator s Manual for the engine to inspect clean or change fuel filter 4 Turn fuel cock to On position 5 Close engine cover Fuel is highly flammable Keep fire and spark away when servicing fuel filter If fuel is spilt wipe immediately 3683M 0506 080E Fuel Filter Off On Fuel Cock Inspecting Cleaning Coolant Capacity excluding reservoir 3 5L Res...

Page 55: ...e is not within this range Inspecting Hoist the machine securely when inspecting and adjusting the track Use hoisting slings of sufficient strength Always use the slings of the same length when more than one is used Make certain to adjust track tension properly Inproperly tensioned tracks may wear or come off resulting in property damage serious injury or death 3683M 0507 010E Lock Nut Adjust Nut ...

Page 56: ... Burn hazard pay special attention when handling the hydraulic fluid Hot fluid may cause burns 3683M 0507 020E Filler Cap Upper Limit Lower Limit Oil Level Window 1 Park the machine on level ground 2 Lift the bucket and hold it with the safety prop Page 31 Lock the dump lever with lock plate 3 Remove tank cover panels 1 and 2 Page 40 4 Visually inspect oil level window 5 If the level is low open f...

Page 57: ...wrench and install a new filter Tighten it securely 3683M 0507 050E Suction Filter Mount Replace both line filter cartridge and suction filter element when hydraulic fluid is changed NOTE Do NOT use the filter wrench when tightening the filter cartridge Tighten it by hand NOTE 3683M 0507 030E Drain Plug 1 Lift the bucket and hold bucket with safety prop Page 31 Lock dump lever with lock plate 2 Re...

Page 58: ...ower bucket 14 Start the engine and engage the clutch to circulate the fluid Watch for leaks 15 Lift bucket and hold bucket with safety prop Inspect fluid level 16 Install tank cover plates 1 and 2 Page 40 17 Undo safety prop Lower bucket 3570M 0507 180E Suction Filter O ring 1 Park the machine on a level ground 2 Remove floor panel 3 Remove filler cap and inspection plug Pour oil into filler unti...

Page 59: ...ug to drain oil 3 Clean drain plug and seal washer Put drain plug back in place and tighten it securely Watch for leaks 3683M 0507 070E Drain Plug Draining NOTE Filling 1 Remove filler cap and inspection plug 2 Fill oil slowly until oil flow out of inspection hole 3 Wipe around inspection hole 4 Clean inspection plug and seal washer Put inspection plug back in place and tighten it securely Watch f...

Page 60: ...lt tension properly Inproperly tensioned belts may reduce performance and its service life 1 Open engine cover 2 Loosen lock nut Adjusting 3683M 0507 080E Tension Arm Lock Nuts Contact your CANYCOM representative when belt needs to be replaced NOTE 3 Adjust lock nut so that the inside dimension between spring hooks is between 130 and 132 mm 4 Close engine cover ...

Page 61: ...00E Lock Nuts Turnbuckle Spring 1 Make certain steering levers are in the neutral position 2 Depress parking brake pedal and lock it 3 Remove floor panel 4 Loosen lock nuts on brake linkage Inspecting Adjusting 5 Adjust turmbuckle so that the distance between spring hooks is between 84 and 85mm 6 Tighten lock nuts securely 7 Install floor panel 3683M 0507 110E Spring 84 85mm ...

Page 62: ...e wear or seizure 1 2 3 4 5 6 7 8 3683M 0507 120E Greasing Points 5 4 7 6 3 2 1 8 1 Grease greasing points as shown below Grease to use Chassis Grease When using a manual grease gun pump 5 6 times When the handle of the gun becomes heavy stop pumping immediately When using a pneumatic grease gun pump it for a few seconds NOTE ...

Page 63: ... lower limit Charging battery with insufficient fluid may shorten battery life or cause an explosion Never fill battery fluid beyond the upper limit Battery fluid may spill and cause damage to the machine or personal injury Always disconnect the negative terminal first and connect the positive terminal first Disconnecting or connecting in the opposite order may cause a short circuit When installin...

Page 64: ...Latch Always remove battery from the machine before charging Failure to do so may cause damage to the electrical components and wiring Follow the battery charger user s manual when charging Filling UPP ER LEVE L LO WER LE VEL 3683M 0508 020E Battery Battery Bracket Upper Level Lower Level 4 Remove battery bracket and battery from the machine 5 Open filler plugs and add distilled water to battery e...

Page 65: ... fully charged in the ordinary method for a longer service life NOTE 3683M 0508 030E Fuse Housing 1 Remove battery from the machine 2 Remove all filler plugs 3 Follow the instructions in the battery charger user s manual to charge the battery 4 When battery is fully charged put filler plugs back in place and install battery Charging UPPER LEVEL LOWER LEVEL 3570M 0509 030E 3683M 0508 040E Fuses 3 L...

Page 66: ...r breather with running water water may enter inside and cause rust or damage Clean the machine after use leaving dirt or foreign objects may cause damage Do not attempt to move the machine when it becomes inoperable due to freezing 1 Clean the machine wash off dirt mud and other foreign matter after use 2 Park the machine on a paved or firm dry surface 3 If the machine is to be left outside cover...

Page 67: ...f ignition Battery dischages even when it is not in use A battery may hold charge for a few months but it is a good practice to charge battery before it goes flat it will extend the battery life Refer to the Operation Manual for the engine for detailed instructions on preparing the engine for storage Do not forget to turn the fuel cock to ON position when starting the machine NOTE 3683M 0509 010E ...

Page 68: ... is difficult to start Parking brake lever is angaged safety mechanism is on Disengage parking brake Page 20 Battery is discharged Add battery fluid Charge Battery Replace battery Page 54 Battery cable is disconnected Connect battery cable Blown fuse Replace fuse Page 56 Bad connection orbreakage in the wiring Please contact your CANYCOM representative Out of fuel Fill fuel Page 15 Air is in fuel ...

Page 69: ...eaner Clean or replace air cleaner element Page 43 Other other than the above Please contact your CANYCOM representative Poor power or acceleration Bad fuel Change fuel Wrong oil improper viscosity Clean or replace air cleaner element Page 41 Accelerator throttle is not properly adjusted Please contact your CANYCOM representative Insufficient intake air clogged air cleaner Clean or replace air cle...

Page 70: ...nt Page 43 Other other than the above Please contact your CANYCOM representative Black smoke comes out of exhaust Engine oil level is too high Adjust oil level Other other than the above Please contact your CANYCOM representative Accelerator lever is catching Faulty wire rod or linkage Please contact your CANYCOM representative Drive Train Machine does not move forward backward turning when steeri...

Page 71: ...46 Other other than the above Please contact your CANYCOM representative Safety Devices Lamp does not light Blown bulb Replace Blown fuse Replace Page 56 Other other than the above Please contact your CANYCOM representative Horn does not work Blown fuse Replace Page 56 Other other than the above Please contact your CANYCOM representative Hydraulic dump and turn system Dump or turn does not work In...

Page 72: ...ack and length more than 4 times the height of the loading deck of the transporter and have anti slip ramp surfaces Secure the hooks of the loading ramps firmly and flush with the loading deck Move slowly backward when loading onto and move slowly forward when unloading off of the transporter Pay special care when going over the joint between the loading deck and the ramps the machine may tip Do n...

Page 73: ... the machine according to the instructions in Parking Page 28 5 Tie the machine at lift hooks with rope or tie down belts and secure it onto the loading deck of the transporter securely Unloading from the Transporter 1 Park the transporter Secure the wheels with chocks 2 Undo rope or tie downs that secure the machine 3 Place the loading ramps Secure the hooks of the amps firmly and flush with the ...

Page 74: ...h hoisting slings to 4 lift hooks located on the corners of the machine Hoist the center of the slings 3683M 0701 020US Lift Hooks Use hoisting sling of sufficient strength Always use the slings of the same length when more than one is used Hoisting 1 Hook the towing belt to towing hook in the front of the machine 3683M 0701 030E Towing Hook Towing ...

Page 75: ...bota D1105 E3B 2400 rpm 84 6 dB A 84 5 dB A 101 dB A NOISE LEVEL evaluated based on factory standard NOISE LEVEL Model Engine Rated revolution Vibration Steering lever Seat S160 2400 rpm 2 6 m s2 5 0 m s2 VIBRATION evaluated based on factory standard VIBRATION ...

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