CanyCom CMX 227 Page 60 Operator'S Manual Download

Page: 60 / 103

Maintenance

-52-

List of Consumables and Spares

• When replacing a consumable or spare, always use the CANYCOM genuine

part. Using a non-CANYCOM part may reduce the machine's performance or

its service life. Note that it may also void the warranty and certification for the

relevant standards.

*1 CMX227, *2: CM226

Item

Part No.

Schedule

Qty.

Engine

Yamaha

Engine

Oil Filter Cartridge

7D3-13440-00

Initially 50 hrs.

After - Every 200 hrs.

Replace if defective.

Air Filter Element

7D3-14451-00

Every 200 hrs or seasonally.

Spark Plug

7D3-1119C-00

Clean: every 50 hrs.

Replace if defective.

Wire (Throttle)

53320101100

Replace if defective.

Wire (Choke)

53470112000

Replace if defective.

Fuel System

Subaru

Engine

Hose (Carburetor - Fuel Pump)

263-68006-B3

Every 2 years.

Hose (Fuel Pump - Fuel Filter)

263-68007-B3

Every 2 years.

Yamaha

Engine

Hose (Carburetor - Fuel Pump)

7D3-13971-00

Every 2 years.

Hose (Fuel Pump - Fuel Filter)

7D3-13972-00

Every 2 years.

Hose (Fuel Filter - Fuel Cock)

53320316000

Every 2 years.

Hose(Fuel Cock - Fuel Tank)

53320315000

Every 2 years.

Drive Train

V-belt (HST)

08521300036

Replace if defective.

Tire (Front):H tire model

53472202000

Replace if defective

or reaches the wear limit.

Tire (Rear):H tire model

53472302000

Replace if defective

or reaches the wear limit.

Tire (Front):Standard *

53322202000

Replace if defective

or reaches the wear limit.

Tire (Rear):Standard *

53322302000

Replace if defective

or reaches the wear limit.

Summary of Contents for CMX 227

Page 1: ...ning this machine Failure to follow safety precautions could result in serious injury or death Keep this manual for future reference by you and by all those who operate and maintain this machine Original Instructions in English Ride on Brushcutter CMX227 CM226 5347 5451 001 ...

Page 2: ...owed Read and understand this manual and safety labels on the machine thoroughly before using this machine Always follow the instructions and safety precautions or serious injury or death could result This machine should only be used for its intended purpose cutting grass and bushes Any other use could be dangerous This machine may not be operated on public road or what is considered to be public ...

Page 3: ...to the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Warning Terms Used in this Manual NOTE Not...

Page 4: ...es this product based on the terms of warranty Warranty Consult your local CANYCOM dealer or our company s sales department regarding service orders or any questions or problems that may arise when using this machine Please make sure to have the product name serial number and the make and type of the engine handy at the time of contact The model and serial numbers can be found on the model label a...

Page 5: ... 11 Name and Function of Controls 11 3 Specifications 15 Product Specifications 15 Contents of Tool Bag 16 4 Operation 17 Preparation 17 Pre start up Inspection 17 Checking and Filling Fuel 17 Adjusting Steering Wheel Yamaha Engine 19 Adjusting Seating Position Normal or Extra seat 20 Adjusting Seating Position Comfort Seat 24 Adjusting Drive Pedal 26 ...

Page 6: ...e 39 Adjusting Cutting Height 39 Cutting 40 5 Maintenance 45 Maintenance Schedule 45 Engine 45 Chassis 46 List of Fluids and Lubricants 49 Greasing Points 50 Greasing Points CMX227 50 Greasing Points CM226 51 List of Consumables and Spares 52 Removing and Installing Body Panels 54 Front Cover 54 Head Light 55 Engine Hood 56 Rear Cover 56 Step 56 Cutting Blade Shield 57 ...

Page 7: ...4 HST Hydrostatic Transmission Oil 65 Drive Belt 69 Parking Brake 70 Cutting System 71 Cutting Blades 71 Mower Drive Belt 74 Mower Brake 75 Mower Gearbox Oil 77 Electrical System 78 Battery 78 Fuses 80 Light Bulbs 81 After Use Care 82 Cutting System 82 After Normal Use 84 After Cold Weather Use 85 Storage 86 6 Troubleshooting 87 Troubleshooting 87 ...

Page 8: ...Appendix Engine Manual Be sure to read and understand it together with this manual 7 Transporting 92 Hauling 92 Loading and Unloading 92 Hoisting 93 ...

Page 9: ...s and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or gasoline to clean the labels Replace these labels immediately if they have been removed have fallen off or become illegible Use the part number on the label or shown in this manual to order a replacement label from your CANYCOM re...

Page 10: ...000 8 X73 20057 60 Robin Engine 10 7DS 24162 00 Yamaha Engine 5347 5109 000 1 5332 5121 000 3 5332 5122 000 4 5332 5128 000 5 5321 5116 000 6 3667 5063 000 11 5347 5114 000 2 5347M 0101 023E 5305 5326 000 7 5347 5125 000 9 ...

Page 11: ...the mower clutch in OFF position This is to prevent unintended movement of the machine or the cutting blade when starting the engine Start Interlock Mechanism The engine stops if the operator is not seated while the mower is running This is to reduce the possibility of accident related to moving the blade when the machine is turned over Automatic Blade Stopping Mechanism ...

Page 12: ... the machine Never allow people unfamiliar with these instructions to operate or service the machine Do not let anyone under 18 years of age to operate this machine Local regulations may restrict the minimum age for operating the machine Consult your local authority The operator is responsible for the accidents or hazards caused to other people or their property This machine has a riding capacity ...

Page 13: ...se clothing or jewelry all of which may get tangled in the moving parts Do not operate the machine barefoot or with open sandals Prepare beforehand the working rules and procedures such as signaling and traffic control for the work place Following such rules will reduce the risk of accidents Never handle fuel or grease service the engine or recharge the battery in the presence of fire or spark Per...

Page 14: ...urface travel slowly and exercise caution to reduce the chance of skidding or sliding out of control Never operate on ice Always make certain that there is no obstacle or a person behind the machine when backing up After confirming that it is safe to back up move slowly and avoid sharp turns To reduce the risk of tipping over pay special attention when encountering an obstacle or a slope or when b...

Page 15: ...not make sudden maneuvers A sudden start stop or turn can make the machine lose control and could cause a tip over Be especially cautious when traveling on soft or wet ground Drive at a safe speed taking into account the surface gradient surface conditions and load Pay attention to hole groove and obstacles Before operation confirm hole groove or obstacles without fail and operate with enough care...

Page 16: ...loses traction during a climb and cannot make it to the top of the slope do not try to turn the machine around Carefully back down slowly straight down the slope Drive straight up or down slopes Avoid turning on the slope When going over the top of a slope go slow an obstacle a sharp drop or another vehicle or person could be on the other side of the crest Avoid driving the machine across the slop...

Page 17: ... level and stable surface Never park on a slope steeper than 10 degrees Avoid parking on a slope less than 10 degrees If parking on a slope less than 10 degrees is absolutely unavoidable apply the parking brake and block the wheels at the lower end of the machine Park the machine facing uphill Do not park sideways on the slope Never park on the instable surface Do not park near the edge of a cliff...

Page 18: ... high pressure Use paper or cardboard not your hands to search for leaks Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury Check all fuel lines on a regular basis for tightness and wear Tighten or repair them as needed If the engine must be running to perform a service keep hands feet clothing and any part of the body away from any mov...

Page 19: ...g Blade Shield Right Rear Light AWD Models Only Rear Tire Engine Hood Side Cover Right Rear Bumper Rear Cover Forward Fuel Filler Cap Cutting Blade Shield Left Tool Box Under Front Cover Front Cover Front Tire Head Light Side Cover Left Handrail 5347M 5351 0201 011 Seat Front Bumper ...

Page 20: ...Controls and Components 12 2 5347M 5351 0201 021 15 18 16 6 7 8 20 9 2 1 19 3 14 13 4 5 11 12 17 10 ...

Page 21: ... of the drive lever determines the speed 6 Parking Brake Pedal Parking Brake pedal is used to keep the machine from moving When the parking brake pedal is depressed the drive lever returns to the neutral position and the parking brake is engaged 7 Parking Brake Lock Parking brake lock lever is used when parking the machine securely Pulling the parking brake lock lever while the parking brake pedal...

Page 22: ... switch illuminates 16 Rear Light Switch Rear light switch is used to turn on or off the rear light When the main switch is on the rear light switch illuminates 17 Fuel Gauge Fuel gauge indicates the amount of fuel in the fuel tank 18 Hour Meter Hour meter indicates the cumulative total operating time of the machine in 0 1 hour increments 19 Oil Pressure Warning Under normal condition the oil pres...

Page 23: ...oke mm 80X65 Displacement cm3 653 Maximum Output kW PS 15 0 20 3 2 Maximum Torque N m kgf m rpm 45 6 4 65 2 Starter System Electric Set Engine Speed rpm 3300 Fuel Automotive Unleaded Gasoline Fuel Consumption g kW h g PS h 310 230 Fuel Tank Capacity L 20 Ignition Contactless Magneto Spark Plug NGK BPR5ES Electrical Battery Type 40B19R Battery Capacity V Ah 12 28 1 Estimated at the maximum speed wi...

Page 24: ...rd measuring method Degrees 25 15 Drive Train Main Transmission HST Continuously Variable Auxiliary Transmission Constant Mesh Tires Front AGR 4 00 7 2PR 4 00 7 4PR AGR 4 00 7 2PR Rear 17X8 00 8 4PR Steering mm Rack and Pinion Round Steering Wheel Brakes Internally Expanding Cutting System Cutting Width mm 975 Cutting Height mm 0 150 21 Steps Blade Type Free Knife Stepped Stay Number of Blades 2 B...

Page 25: ... use Refer to the Maintenance Schedule page 45 for the inspection schedule and procedure Checking and Filling Fuel 1 Check the fuel gauge If the fuel level is low fill fuel 5347M 0401 010E Fuel Gauge Always perform an inspection before every use If a problem is found solve or repair it before use Clean mowing dust and cut grass before use to avoid fire Make sure the cooling air intake is not block...

Page 26: ...tion 18 4 2 Open the fuel filler cap and fill fuel 3 Put the fuel filler cap back in place and close it securely Fuel Automotive Unleaded Gasoline Fuel Tank Capacity 20L NOTE 5347M 0401 020E Fuel Filler Cap ...

Page 27: ...ns for steering wheel angle 3 After adjusting angle return tilt lever to lock steering wheel securely Adjusting Angle Tilting 5347M 0401 030E Tilt Lever Steering Wheel 5355M 5363 0401 050 Hole If fixing ping is in the difficult direction to remove steer the steering wheel to change direction of the pin so that the pin can be easily removed NOTE 2 Adjust steering wheel height in proffered position ...

Page 28: ...tion If the seat is not in the rear most position the slide lever may interfere with the step preventing the seat from being raised to the holding position When raising the seat make sure to hold the seat in position with safety lock Adjusting Seating Position Normal or Extra 1 Pull slide lever to the right to slide seat forward or backward 2 When seat is in a desired position release slide lever ...

Page 29: ...the seat safety switch and stop the engine Adjust the seat within the range of not contacting with the engine hood NOTE 1 Slide the seat to the rearmost position 2 Raise the seat and push the safety lock inward to hold the seat in position Move the seat and see if the seat is held in place firmly NOTE Raising Seat 5347M 0401 130E Seat Suspension Adjustment Lever Adjusting Stiffness 1 Move the seat...

Page 30: ...ped from the factory The seat safety switch bracket at the rear needs to be in the highest position when setting the front of the seat in the high position NOTE 5347M 0401 140E Shaft Snap Pin 2 1 2 Remove the snap pin Hold the seat and pull out the shaft that holds the seat Remove the seat 5347M 0401 161E Safety Lock 5347M 0401 180E Low Position High Position Models with Seat Bracket Extension Mod...

Page 31: ...eat in position Move the seat and see if the seat is locked securely The height at the rear can be adjusted in 4 levels 2 for the Oceania version The seat safety switch bracket is mounted in the highest position when shipped from the factory NOTE 5347M 0401 152E Bolt Front Hole Seat hinge Bracket 3 Remove the 2 bolts to remove the seat hinge bracket 4 Turn around the seat hinge bracket and mount i...

Page 32: ...When raising the seat always slide the seat to the rearmost position If the seat is not in the rearmost position the slide lever may interfere with the step preventing the seat from being raised to the holding position When raising the seat make sure to hold the seat in position with the safety lock Adjusting Seating Position Comfort Seat There is a document pocket on the back of the comfort seat ...

Page 33: ...d ad just the seat stiffness NOTE 5347M 0401 090E Head Rest Adjusting Head Rest 1 Move the head rest to a comfortable position 5347M 0401 062E Hard Soft 2 1 Seat Suspension Adjustment Lever Adjusting Stiffness 1 Open the seat suspension adjustment lever handle 1 2 Turn the seat suspension adjustment lever 2 to adjust the seat suspension stiffness 1 Slide the seat to the rearmost position 2 Pull th...

Page 34: ...ways check if the drive pedal is fixed firmly after adjusting 1 Remove the two bolts fixing the front pedal with drive pedal arm 2 Adjust the front pedal into a desired position and fix it with the bolts The front pedal can be adjusted in 3 posi tions and its angle can be adjusted also NOTE ...

Page 35: ...g to start again If the engine does not start after starting procedure is performed several times turn off the main switch and wait for 5 to 10 minutes and try again If the oil pressure warning light stays on after the engine starts there can be a problem in the oil system Stop the engine immediately Engine failure may result Do not use this machine in the temperatures above 40ºC or below 15ºC Thi...

Page 36: ... is in OFF position 5347M 0402 101E Auxiliary Transmission Shift Lever L H N 3 Make certain the auxiliary transmission shift lever is in N neutral position NOTE NOTE Do not use this machine in dusty places such as desert Dust may clog the air filter or enter the engine which may result in loss of performance and an accident It also causes excessive wear Do not use this machine in the altitude abov...

Page 37: ...osition when the parking brake pedal is fully depressed 5332M 0402 060E Fuel Cock Open Close 5 Open the engine hood see page 56 Open the fuel cock NOTE 6 Make sure the throttle lever is in the slow position 7 Pull the choke knob to close the choke valve and insert the ignition key into the main switch 5347M 0402 080E Throttle Lever 5347M 0402 070E Choke Knob ...

Page 38: ...engine starts the oil pressure warning light goes off If it does not there may be a problem in the oil system Stop the engine immediately and check the en gine Avoid frequent restarting Once the engine starts run it for a while to charge the battery Drive the machine gently in the first week 40 to 50 hours of operation after pur chase for breaking in NOTE Main Switch Oil Pressure Warning Lamp 5347...

Page 39: ...d See Specifications page 15 for the speed range in either gear position NOTE Always make certain of the safety of your surroundings before driving start slow Always make certain of the safety of your surroundings before turning Do not make sudden starts acceleration change of speed change of direction or stop Do not turn at speed Avoid sudden maneuvers this may cause the operator to fall or to be...

Page 40: ...ve lever NOTE 5347M 0402 150E Steering Wheel 6 Turn the steering wheel to turn 5 Depress gradually the forward or reverse side of the drive pedal to move in the corresponding direction Driving with Drive Pedal 5347M 0402 130E Drive Pedal The speed can be adjusted continuously by the position of the drive pedal NOTE 5347M 0402 121E Parking Brake Pedal 4 Depress the parking brake pedal to release th...

Page 41: ...ve pedal When Driving with Drive Pedal The drive pedal returns automatically to the neutral when released NOTE 5347M 0402 040E Drive Lever Neutral Position 1 Gradually return the drive lever to the neutral position to slow down 2 Release the hand off the drive lever When Driving with Drive Lever Do not hold the drive lever and depress the parking brake pedal at the same time Or do not depress the ...

Page 42: ...ine is in motion can damage the transmission Use L low speed mode when cutting mowing Cutting in H high speed mode can put excessive strain and damage the cutting mechanism NOTE Always shift gears firmly When the transmission is not firmly shifted it may jump out of the gear resulting in loss of control of the machine Shifting 5347M 0402 121E Parking Brake Pedal 3 Depress the parking brake pedal t...

Page 43: ...ion Use the 2WD mode under the normal condition Pay attention to the minimum turning radius in the AWD mode In the AWD mode minimum turning radius is greater than that in the 2WD mode 5347M 0402 170E 2WD AWD Shift Lever 1 Stop the machine 2 Move the 2WD AWD shift lever to 2WD or AWD position firmly Shifting Between 2WD and AWD AWD models AWD Models CMX227 NOTE ...

Page 44: ...ntial lock lever Operating the differential lock lever while the machine is in motion can damage the differential Keep the differential lock lever in OFF position under the normal running condition The differential may be damaged Do not turn the machine when the differential lock lever is in ON position 5347M 0402 180E Differential Lock Lever 1 Move the differential lock lever to ON position 2 Mov...

Page 45: ...degrees make certain to apply parking brake firmly and block the wheels with chocks Apply parking brake and remove the key when parking Do not park near combustibles 5347M 0402 200E Throttle Lever 1 Stop the machine 2 Move the throttle lever toward slow to slow the engine speed 5347M 0402 011E Parking Brake Pedal Parking Brake Lock Lever 3 Depress the parking brake pedal and pull the parking brake...

Page 46: ...4 Move the auxiliary transmission shift lever to N neutral position Main Switch 5332M 0402 210E 5 Turn the main switch to off to stop the engine Remove the ignition key 5332M 0402 090E Fuel Cock Open Close 6 Open the engine hood and close the fuel cock Close the engine hood ...

Page 47: ...03 020E Cutting Height Adjust Lever 2 With the cutting height lock pulled up move the cutting height adjust lever to a desired position 3 Release cutting height lock to lock the cutting height adjust lever Cutting Height Range 0mm 150mm CMX227 CM226 The cutting Height indicated on the side of the cutting height adjust lever is for reference purpose only actual cutting height may vary due to the co...

Page 48: ...ngs automobiles etc Pay attention to the safety of surroundings and plan ahead when cutting Never attempt to cut with the cutting blade shield open When cutting drive forward The machine is intended to cut brush while moving forward and this best prevents stones and debris from being thrown Turn the mower clutch to ON only when cuting Keep it in OFF position all the other times Never attempt to cu...

Page 49: ...blades and the cutting blade stay after every use see page 77 Foreign object on those parts may become solidified or corrode those parts and make the cutting blades hard to remove In case cut grass dust or foreign object enters between the cutting blade pin and slot making it difficult to remove the cutting blade use a flathead screw driver or similar tool to remove such material or object first U...

Page 50: ...e sure the cutting blade shield is closed 2 Turn the throttle lever to fast position to raise the engine speed 3 Move the auxiliary transmission shift lever to L low speed 5347M 0403 071E Auxiliary Transmission Shift Lever L H N 5347M 0402 110E Throttle Lever ...

Page 51: ... the mower is running NOTE 5347M 0402 130E Drive Pedal 6 Drive the machine forward to cut 5347M 0403 020E Cutting Height Adjust Lever 4 Move the cutting height adjust lever to a desired height When cutting with this machine for the first time start on a flat surface Drive slowly and in an overlapping pattern If the load to the mower is high drive slowly or cut in two steps NOTE 5347M 0402 140E Dri...

Page 52: ...r 7 Move the mower clutch lever to OFF to stop the mower Moving the mower clutch lever to OFF applies the mower brake on the mower to stop 8 Move the cutting height adjust lever to the highest position 5347M 0403 090E Cutting Height Adjust Lever NOTE ...

Page 53: ... place Change engine oil First time 20 hours Every 50 hours afterward Clean spark plugs Every 50 hours Replace fuel strainer Every 200 hours Replace air filter element Every 200 hours contact Canycom representative for placement Check and adjust spark plug gap Every 200 hours contact Canycom representative for placement Replace oil filter First time 50 hours Every 200 afterward contact Canycom rep...

Page 54: ...o not exhibit excessive play and no irregular noise or overheating shall be observed Transmission Irregular noise or overheating shall not be observed when moving forward or backward There shall not be oil leaks in or around transmission Auxiliary Transmission Transmission can be shifted to either position positively and performs normally Lever shall not be loose or have excessive play Front Axle ...

Page 55: ... free of cracks deformation or corrosion Fastening bolts or nuts shall not be loose or missing Body Panels Shall be free of cracks deformation or corrosion Doors and lids shall open close and lock properly Fastening bolts or nuts shall not be loose or missing Labels Warning labels and instruction plates shall be clean legible and free of damage Cutting System Cutting System Blades shall be free of...

Page 56: ...y fluid electrolyte shall be at the proper level Page 78 Terminals shall be free of looseness or excessive corrosion Head Light Rear Light 1 Head and rear lights shall work Light lens shall be free of cracks or chipping and water shall not be in the light unit Wiring Connections shall not be loose Wiring shall be free of damages 1 AWD models only ...

Page 57: ...9L Front Axle Oil 1 Change Initially After 50 hours of use Every 500 hours afterwards Gear Oil API rating GL 4 or 5 SAE rating 80 0 7L HST Oil Change Once a year or every 500 hours whichever comes first 2 Every 300 hours 3 Gasoline Engine Oil API rating SN CF or better SAE rating 5W 40 4 0L 2 1 1L 3 Mower Gearbox Oil Change Initially After 50 hours of use Every 500 hours afterwards Gear Oil API ra...

Page 58: ...ease pump charge for two to three seconds Set the cutting height to the lowest to grease the link pivots NOTE Location Schedule Grade 1 Propeller shaft Every 6 Months Chassis Grease 2 Mower deck link pivots Every 6 Months Chassis Grease 3 Mower drive shaft Every 6 Months Chassis Grease 4 Front axle center pivot Every 6 Months Chassis Grease 6 Side shield Every 6 Months Chassis Grease 7 Drive pedal...

Page 59: ...e shaft Every 6 Months Chassis Grease 4 Front axle center pivot Every 6 Months Chassis Grease 5 Front knuckles Every 6 Months Chassis Grease 6 Side shield Every 6 Months Chassis Grease 7 Drive pedal Every 6 Months Chassis Grease Numbers in the above illustration to match the numbers in the sticker on the machine 5347M 5351 0503 020 ...

Page 60: ...tive 1 Wire Choke 53470112000 Replace if defective 1 Fuel System Subaru Engine Hose Carburetor Fuel Pump 263 68006 B3 Every 2 years 1 Hose Fuel Pump Fuel Filter 263 68007 B3 Every 2 years 1 Yamaha Engine Hose Carburetor Fuel Pump 7D3 13971 00 Every 2 years 1 Hose Fuel Pump Fuel Filter 7D3 13972 00 Every 2 years 1 Hose Fuel Filter Fuel Cock 53320316000 Every 2 years 1 Hose Fuel Cock Fuel Tank 53320...

Page 61: ...111000 Replace if defective 1 Rubber Plate Front Diff Blade Shield 2 53362114000 Replace if defective 1 Rubber Plate Front Axle Rear Right 1 53212118000 Replace if defective 1 Rubber Plate Front Axle Rear Right 2 53332112000 Replace if defective 1 Rubber Plate Front Wheel Inside 1 53322116000 Replace if defective 2 Rubber Plate Front Wheel Inside 2 53332127000 Replace if defective 2 Rubber Plate F...

Page 62: ...nd pinch points Make certain to reinstall the panels after removing for repairs or inspection Front Cover 5347M 0401 110E 2 Pull up the front cover A tool box is provided under the front cover Use this tool box to store tools or replacement cutting blades NOTE Make sure not to catch the front cover with the plate on both sides when installing the front cover If caught it breaks the front cover NOT...

Page 63: ...emove the fixing bracket and lift the tray Flange Bolt Head Light Unit 5347M 0509 041E 4 Remove the 2 flange bolts fixing the head light unit to remove the head light unit Grommet 5332M 0509 060E 5 Insert the projections at the bottom of the head light unit into the holes of the grommet on the bumper Install the other parts in the reverse order ...

Page 64: ... 1 Pull the lever and open the engine hood Rear Cover 5332M 0505 040E Rear Cover 1 Remove the 4 bolts 2 Remove the rear cover Step 1 Remove the 3 bolts fixing the step 2 Remove the step 3 Remove the step on the other side in the same way 5332M 0505 080E Step Bolt ...

Page 65: ...cutting blade shield Opening the cutting blade shield when the mower is running may result in injury or death Seat Bracket 1 Slide seat to the rear most position 2 Lift seat and push safety pin toward inside to hold seat Move seat and check if the seat is held in place firmly NOTE 5332M 0401 080E Safety Pin Always slide seat to the rear most position when lifting seat If seat is not in the rear mo...

Page 66: ...ield to the side 1 Undo the nut to remove the lock plate 5347M 0505 100E Lock Plate Nut 1 Remove bolt and U nut 2 Raise lock lever 3 Hold lock lever and raise blade shield 4 Release lock lever to lock shield in the raised position Lifting up shield 5355M 5353 0505 070 Cutting Blade Shield Bolt U Nut Lock Lever 5347M 0505 080 ...

Page 67: ...ity Page 49 NOTE Always stop the engine and remove the ignition key before servicing An engine that has been running is very hot Allow the engine to cool before servicing or severe burns may result Keep fire and spark away when servicing Make certain to fill the engine with correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause perma...

Page 68: ...filler 4 Check the oil level Make sure the oil level is between the upper and lower limits 5 Put the oil filler cap back in place 6 Close the engine hood Changing 1 Have an appropriate oil drain pan 2 Open the engine hood 3 Remove the oil filler cap 4 Remove the drain plug to drain oil 5 Put the drain plug back in place 6 Fill oil 7 Check the oil level and make sure the oil level is appropriate 8 ...

Page 69: ...r filter element if damaged Oil Filter Cartridge 1 Open the engine hood 2 Follow the instructions in Engine Manual to change the oil filter cartridge 3 Close the engine hood 5347M 0506 050E Oil Filter Cartridge 5347M 0506 060E Air Filter Lid 1 Open the engine hood 2 Follow the instructions in Engine Manual to inspect clean or change the air filter element 3 Close the engine hood ...

Page 70: ...cap The conductor in the cable may be severed or damaged If a spark plug is damaged replace it with a new one 5332M 0506 070E Spark Plug Cap On both sides 1 Open the engine hood 2 Follow the instructions in Engine Manual to inspect clean or change the spark plugs 3 Close the engine hood ...

Page 71: ...to the specified pressure Under or over inflation causes uneven wear or other damages to the tires Dispose of drained oil properly Tire Size Pressure KPa kgf cm2 Front Wheel 4 00 7 4PR 240 2 4 AGR 4 00 7 2PR 120 1 2 Rear Wheel 17 8 00 8 4PR 240 2 4 5332M 0507 010E Valve Cap 1 Park the machine on a level ground 2 Remove the valve cap 3 Check the tire air pressure If it is different from the specifi...

Page 72: ...e and capacity Page 49 NOTE 5332M 0507 040E Drain Plug Check Bolt 1 Park the machine on a level ground 2 Have an appropriate oil drain pan 3 Remove the transmission oil drain plug to drain oil 4 Install the drain plug back in place Filler Cap 5347M 0507 020E 5 Open the engine hood 6 Remove the transmission oil filler cap 7 Remove the check bolt 8 Fill the specified amount of correct oil into the f...

Page 73: ...ck the HST oil level before starting or wait until the HST oil cools off sufficiently Hot HST oil expands in volume and does not provide a correct reading When oil is sufficiently cooled and is at the MIN level its amount is sufficient Do not exceed beyond MAX level HST oil may expand and overflow Change the HST oil once a year or every 500 hours whichever comes first Oil to use and capacity Page ...

Page 74: ... 4 Wipe the dipstick with clean cloth Reinstall the filler cap and screw it fully 5 Unscrew and remove the filler cap again Visually inspect that the oil level is between the upper and lower limits on the dipstick If it is below the lower limit fill oil 6 Reinstall the filler cap and screw it fully 7 Close the engine hood 1 Open the engine hood 2 Have an appropriate oil drain pan 3 Remove the fill...

Page 75: ... the oil filter cartridge 6 Have a new oil filter cartridge Apply a thin coat of oil onto its oil seal and install it The HST system cannot be fully drained due to its design Do not operate the drive pedal or drive lever with the HST oil drained Doing so lets air into the circuit necessitating to bleed the circuit NOTE 7 Reinstall the drain plug 8 Fill fresh oil to the level 9 Reinstall the filler...

Page 76: ...ed the circuit NOTE Drain Plug 5347M 0507 061E 6 Reinstall the drain plug 7 Fill fresh oil to the level 8 Reinstall the filler cap 9 Reinstall the rear cover and close the engine hood 10 Start the engine and run it for a while Stop it and check the HST oil level 11 Restart the engine and drive the machine back and forth from standstill several times 12 Check the oil level If it is low fill 13 Perf...

Page 77: ...n the engine hood 2 Check the V belt tension Push the V belt by a finger and check that the deflection at center point A is in the range of 10 to 20 mm If it is out of this range adjust with the adjusting nut 3 Visually inspect the V belt Replace the V belt if it is damaged For a replacement contact your CANYCOM representative 4 Close the engine hood 5347M 0507 110E Adjusting Nut Lock Nut Spring ...

Page 78: ...not work even the parking brake pedal is locked the brake shoe is worn out Please contact your CANYCOM representative for replacement Always keep parking brake adjusted for maximum performance Improperly adjusted parking brake may result in property damage serious injury or death Parking Brake Front Brake AWD Models 7 Lock the parking brake pedal and inspect that the stretch of the spring is betwe...

Page 79: ...ow the machine to cool off before servicing An engine and its ancillaries are very hot after operation and may pose a burn hazard When a blade is damaged replace it and the other blade immediately Always replace blades in pair Damage due to vibration may occur When replacing blades always replace both blades Replace blade pins and wave washers also When a foreign object is tangled with the blade i...

Page 80: ...worn excessively deformed damaged or missing replace them with new ones 3 Inspect the cutting blade stay If the stay is worn excessively deformed or damaged contact your CANYCOM representative and have it replaced with a new one 4 Close the cutting blade shield Wear Limit Up to the solid line in the left figure should have more than 15mm clearance between the edge of the cutting blade stay and mou...

Page 81: ... blade along the mounting slot noting the direction of the flat faces Always put thick gloves on and be cautious when handling the blade because both edges of the cutting blade stay can get sharp by wear Wear Limit See page 72 If dirt or grass enters into the mounting slot making removal of the blade difficult remove dirt or grass with a flathead screw driver before removing the blade If it is dif...

Page 82: ...d its service life The V belt stretches breaks in when it is new Inspect and adjust the V belt after the first day s 4 hours use For a longer service life inspect and adjust as necessary the V belt as the daily pre start up checks NOTE 1 Remove the engine hood rear cover and rear bumper 2 Turn the mower clutch lever to ON 3 Inspect the condition of the V belt to be free of damages or wear Replace ...

Page 83: ... specified range the V belt needs to be replaced Contact your CANYCOM representative for replacement NOTE Do not allow bystanders to come near machine when inspecting mower brake Ride on machine when testing mower brake Mower Brake Never place any part of body under cutting blade shield when mower is running Washer Notch Spring 5347M 0508 011E There are two sets of notches Refer to the illustratio...

Page 84: ...elt Avoid observing inside the cutting blade shield directly 4 If the lining is in contact with the lining groove or the gap between the backing plate and the pulley is greater than 5mm adjust the turnbuckle Lock Nut Turnbuckle 5347M 0508 040E 1 Remove the engine hood rear cover and bumper 2 Move the mower clutch lever to ON 3 Visually inspect if the brake lining is not in contact with the lining ...

Page 85: ...ch to the filler use an oil jug or remove the seat and the plate under the seat NOTE 7 Install the filler cap back in place and move the cutting height adjust lever to the highest position Turnbuckle Lining Lining Groove Lock Nut 5347M 0508 050E 5 Move the mower clutch lever to OFF 6 Visually inspect if the lining is firmly in contact with the lining groove on the pulley 7 Shake the turnbuckle to ...

Page 86: ...e immediately rinse with plenty of water and promptly consult a physician Explosion hazard Keep open flame or spark away from the battery Hydrogen gas generated during charging is extremely explosive Never fill battery fluid beyond upper level line Battery fluid may spill and cause damage to the machine or injury to person Always disconnect the terminal first and connect the terminal first When co...

Page 87: ...dicated on the back of the front cover NOTE Always remove the battery from the machine before charging Failure to do so causes damage to electrical the components and wiring Follow the battery charger user s manual when charging When filling battery fluid do not fill above Upper Limit line Battery fluid can spill over and damage painted surfaces or corrode metal parts Shock hazard Do not touch the...

Page 88: ...p 5 Close engine hood Fuses If a fuse blows investigate the cause before replacing Always replace a fuse with one of the correct rating Main Fuse 30A Lights Fuse 10A Replacement Fuse Page 53 NOTE 5116M 0509 040E 1 Remove front cover 2 Remove battery from machine 3 Follow instructions in battery charger user s manual to charge battery 4 When battery is fully charged install battery back in place 5 ...

Page 89: ... hot It may cause burns Do not touch the glass part of the light bulb directly with fingers It may reduce service life 1 Remove the 2 screws and remove the lens Rear Light AWD Models 5332M 0509 070E Lens Light Bulbs to use Page 53 NOTE Head Light Socket Light Bulb 5332M 0508 050E 1 Remove the front cover and head light unit 2 Turn the socket to remove 3 Replace with a new light bulb 4 Install the ...

Page 90: ...hen mower is running Do not allow bystanders to come near the machine when the mower is running Always stay on the machine when performing this operation Never attempt to clean the cutting system with the cutting blade shield open Stones or rocks can be thrown and cause damage to surrounding properties or persons Turn the mower clutch to ON only when cleaning Keep it in OFF position all the other ...

Page 91: ...M226 9 Turn the throttle lever to slow to lower the engine speed 10 Stop the machine and remove the hose Do not set the cutting height too low The cutting blades can hit the ground NOTE Hose Connection 5335M 0510 010E 1 Park the machine 2 Set the cutting height to about 50mm 3 Connect a hose to the hose connection Run water through the hose 4 Start the engine 5 Turn the throttle lever to fast to r...

Page 92: ...ol panel with running water water may enter inside and cause rust or damage Always clean the cutting blades and the blade pins after use Dirt or foreign matters may solidify or corrode the blades and make it difficult to remove them 1 Clean the machine wash off dirt mud and remove grass and other foreign materials after use 2 Clean the cutting system See page 82 3 Check if the cutting blades can b...

Page 93: ...rable due to freezing After Cold Weather Use Fire hazard clean the machine of cut grass and similar material after use Cut grass that is accumulated on the machine can catch fire 1 Clean the machine wash off dirt mud and remove grass and other foreign materials after use 2 Park the machine on a paved or firm dry surface or on a bed of lumber 3 If the machine is to be left outside cover the machine...

Page 94: ...oiled cloth and grease the specified greasing points 5 Change engine oil 6 Clean the air filter element 7 Drain fuel from the carburetor and fuel tank 8 Turn off the battery off switch Inspect and fill battery oil Yamaha Engine 9 Inflate the tires to a pressure slightly higher than the specified value Chock front and back of the front wheels 10 Remove the battery from the machine Inspect fill and ...

Page 95: ...t Out of fuel Fill fuel Page 17 Excessive fuel in the engine Wait a while and try starting again Battery capacity is insufficient Add battery fluid Charge battery Replace battery Page 78 Page 78 Battery cable is disconnected Connect battery cable Insufficient or wrong oil Fill or change oil Page 59 Dirty or damaged spark plug Clean or replace spark plug Page 62 Other other than the above Follow th...

Page 96: ... Excessive load Reduce load Other other than the above Please contact your CANYCOM representative Irregular noise or vibration from or around the engine Please contact your CANYCOM representative Excessive oil consumption Please contact your CANYCOM representative Engine overheats Insufficient amount of engine oil Fill oil Page 60 Rotating screen or cooling fins clogged or blocked Clean Excessive ...

Page 97: ...ther than the above Please contact your CANYCOM representative Machine moves when drive lever or pedal is in neutral position HST is out of neutral Please contact your CANYCOM representative Transmission jumps out of gear Transmission is not positively shifted Shift firmly Other other than the above Please contact your CANYCOM representative Machine does not turn smoothly Tires are not properly in...

Page 98: ...lease contact your CANYCOM representative Cutting System Mower does not run Mower drive belt is severed Replace Mower does not stop Mower brake lining is worn Replace Mower drive belt slips Belt is loose Adjust belt tension Page 74 Belt is worn Replace Page 74 Cut grass or vines accumulate in the mower Clean Page 82 Abnormal vibration occurs when cutting blade is rotated Cutting blade is damaged o...

Page 99: ...utting blade is damaged or worn Replace Cut grass or vines accumulate in the mower Clean Page 82 Cutting blade cuts into ground Cutting height is too low Raise cutting height Machine turns too fast Turn slowly Work site has undulations Raise cutting height Cutting blade or stay is bent Replace Cutter load is too high Engine speed is too low Raise engine speed Driving speed is too high Drive slow C...

Page 100: ...p ramp surfaces Secure the hooks of the loading ramps firmly and flush with the bed Move slowly forward when loading onto and move slowly backward when unloading off of the transporter Pay special care when going over the joint between the bed and the ramps the machine may tip Do not turn on the loading ramps The machine may fall Tie down the machine securely Make sure the machine does not move ar...

Page 101: ...ways stop the engine before hoisting Never start the engine when hoisted 3 Set cutting height adjust lever to 150 for CMX227 CM226 Shift auxiliary transmission shift lever to L low speed and drive machine slowly forward onto the bed Pay attention not to hit the loading lamp or the bed when loading on a transporter 4 Park machine according to the instructions in Parking Page 37 Tie the machine with...

Page 102: ...CM226 Yamaha EH65 3300 rpm 100 dB A NOISE LEVEL Model Engine Rated revolution Vibration Hand arm Whole body CMX227 CM226 3300 rpm 2 8 m s2 uncertainty K 0 70 m s2 0 5 m s2 uncertainty K 0 16 m s2 Values determined according to ISO 5395 VIBRATION ...

Page 103: ...g Authorized Dealer 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Sales Headquarters TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 All rights reserved Unauthorized use or reproduction of this material is prohibited ...

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CanyCom CMX 227, Operator'S Manual

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