CanyCom CM223 Operator'S Manual Download

Page: 91 / 94

Troubleshooting

-82-

Area

Malfunction

Possible Cause

Corrective Measure

Ref.

Cutting
System

Cutting blade cuts into
ground.

Cutting height is too
low.

→Raise cutting height.

Machine turns too fast. →Turn slowly.

Work site has
undulations.

→Raise cutting height.

Cutting blade (knives
or stay) is bent.

→Replace.

Cutter load is too high.

Engine speed is too low. →Raise engine speed.
Driving speed is too
high.

→Drive slow.

Cut grass or vines
are tangled to cutting
blade axle.

→Untangle.

Summary of Contents for CM223

Page 1: ...injury or death Keep this manual for future reference by you and by all those who operate and maintain this machine CHIKUSUI CANYCOM INC 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Tel 81 0 943 75 2195 Fax 81 0 943 75 4396 Original Instructions in English Ride on Brushcutter CMX222 CM223 Operator s Manual 5323 5321 004 ...

Page 2: ...uarters TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 Foreign Trade Center TEL 81 0 3 3552 6277 FAX 81 0 3 3552 6288 All rights reserved Unauthorized use or reproduction of this material is prohibited Authorized Dealer CHIKUSUI CANYCOM INC ...

Page 3: ...ngerous This machine may not be operated on public road or what is considered to be public road It is the sole responsibility of the operator to consult the local regulations Do not modify this machine or do not operate this machine with the safety covers removed or open A serious accident could result Thank you for purchasing this machine This manual provides information needed for safe and effec...

Page 4: ...to the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Warning Terms Used in this Manual NOTE Not...

Page 5: ...to have the product name serial number and the make and type of engine handy at the time of contact The model and serial number can be found on the model label as shown below and the make and type of the engine can be found in Chapter 3 Specifications of this manual Page15 After Sales Service Location of Model Label Model Label The replacement or repair parts for this product shall remain availabl...

Page 6: ...d Components 11 Name and Function of Controls 11 3 Specifications 15 Product Specifications 15 Contents of Tool Bag 16 4 Operation 17 Preparation 17 Pre start up Inspection 17 Checking and Filling Fuel 17 Adjusting Steering Wheel 18 Adjusting Seating Position 19 Adjusting Seating Height CMX222 Only 19 Adjusting Seat Suspension CM223 Only 20 ...

Page 7: ... Parking 31 Working 33 Inspecting Cutting Blade 33 Adjusting Cutting Height 33 Using Cutting Height Memory Function 34 Cutting 35 5 Maintenance 39 Maintenance Schedule 39 Engine 39 Chassis 40 List of Fluids and Lubricants 43 Greasing Points 44 Greasing Points CMX222 44 Greasing Points CM223 45 List of Consumables and Spares 46 ...

Page 8: ...leaner 54 Spark Plugs 55 Drive Train 56 Tires 56 Transmission Oil 57 Front Differential Oil CMX222 Only 57 Front Knuckle Oil CMX222 Only 58 Center Gearbox Oil CMX222 Only 58 HST Hydrostatic Transmission Fluid 59 Suction Filter 60 Drive Belt 61 Parking Brake 62 Cutting System 63 Cutting Blade 63 Blade Types 65 Cutting Rotary Drive Belt 66 Cutting Rotary Brake 67 Electrical System 69 Battery 69 Fuse...

Page 9: ...ructions for handling this machine and received the receipt Appendix Operator s Manual for the Engine Be sure to read and understand it together with this manual After Use Care 74 Cutting System 74 After Normal Use 75 After Cold Weather Use 76 Storage 77 6 Troubleshooting 78 Troubleshooting 78 7 Transporting 83 Hauling 83 Loading and Unloading 83 Hoisting 84 ...

Page 10: ...Read and follow the instructions and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or gasoline to clean the labels Replace these labels immediately if they have been removed have fallen off or become illegible Use the part number on the label or shown in this manual to order a replace...

Page 11: ...Safety 2 1 5321 5113 000 1 5321 5115 000 2 5321M 0101 020E 5321 5118 000 3 5305 5326 000 5 5321 5116 000 4 5321 5114 000 6 3667 5063 000 7 ...

Page 12: ...seated while cutting blade is rotating This is to reduce the possibility of accident related to moving blade when machine is turned over Automatic Blade Stopping Mechanism Automatic Vehicle Stopping Mechanism When machine is operated by drive lever and seat is tilted backwards drive lever returns to neutral position and machine stops This is to reduce the possibility where operator is caught by br...

Page 13: ... the machine Never allow people unfamiliar with these instructions to operate or service the machine Do not let anyone under 18 years of age to operate this machine Local regulations may restrict the minimum age for operating the machine Consult your local authority The operator is responsible for the accidents or hazards caused to other people or their property This machine has a riding capacity ...

Page 14: ...ose clothing or jewelry all of which may get tangled in moving parts Do not operate the machine barefoot or with open sandals Prepare beforehand the working rules and procedures such as signaling and trafic control for the work place Following such rules will reduce the risk of accidents Never handle fuel or grease service the engine or recharge the battery in the presence of fire or spark Perform...

Page 15: ...ry surface travel slowly and exercise caution to reduce the chance of skidding or sliding out of control Never operate on ice Always make certain that there is no obstacle or a person behind the machine when backing up After confirming that it is safe to back up move slowly and avoid sharp turns To reduce the risk of tip over pay special attention when encountering an obstacle or a slope or when b...

Page 16: ...se that you feel like you could tip over Do not operate the machine near the edge of a cliff an overhang or a slide area Pay special attention after heavy rain or earthquake Do not make sudden maneuvers A sudden start stop or turn can make the machine lose control and could cause a tip over Be especially cautious when traveling on soft or wet ground Drive at a safe speed taking into account the su...

Page 17: ...y If the engine stalls or loses traction during a climb and cannot make it to the top of the slope do not try to turn the machine around Carefully back down slowly straight down the slope Drive straight up or down slopes Avoid turning on a slope When going over the top of a slope go slow an obstacle a sharp drop or another vehicle or person could be on the other side of the crest Avoid driving the...

Page 18: ... starting Gasoline is extremely flammable and can be explosive When parking the machine indoors make certain that the building is well ventilated and that the machine is not close to any source of flame or spark including appliances with pilot lights Cutting When conducting cutting operation take the following precautions Always follow the proper procedures for cutting as described in this manual ...

Page 19: ...h pressure Use paper or cardboard not your hands to search for leaks Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury Check all fuel lines on a regular basis for tightness and wear Tighten or repair them as needed If the engine must be running to perform a service keep hands feet clothing and any part of the body away from any moving ...

Page 20: ... Filler Cap Steering Wheel Cutting Blade Shield Left Cutting Blade Shield Right Tail Lamp Rear Tire Engine Cover Tool Box Front Cover Front Tire Head Lamps Side Cover Left Cup Holder Assist Grip Side Cover Right Upper Rear Cover Lower Rear Cover 5321M 0201 010E Seat Bumper ...

Page 21: ... speed of the machine Machine moves forward when the front of drive pedal is depressed and backward when the rear of drive pedal is depressed Angle of drive pedal determines the speed 4 Drive Lever Drive lever is used to control the traveling direction and speed of machine Machine moves forward when lever is tilted forward and backward when lever is tilted backward Angle of drive lever determines ...

Page 22: ...er is used to lock differential when rear wheels slip Tilting differential lock lever to ON position locks differential 10 Cutting Height Adjust Cutting height adjust lever is used to adjust the cutting height 11 Cutting Rotary Clutch Cutting rotary clutch lever is used to start or stop rotating cutting rotary 12 Cutting Height Memory Cutting height memory lever is used to set the desired minimum ...

Page 23: ...ents 18 Oil Pressure Warning Under normal condition oil pressure warning lamp goes off once engine is started It is illuminated when problem with engine oil pressure is detected while engine is running 19 Start Lamp Start lamp is illuminated when the condition for starting engine is met parking brake ON cutting blade clutch OFF Lamp ...

Page 24: ...ne Cylinder Bore Stroke mm 80X65 Displacement cm3 653 Maximum Output kw PS rpm 16 4 22 3600 Maximum Torque N m kgf m rpm 45 6 4 65 2500 Starter System Electric Fuel Automotive Unleaded Gasoline Fuel Consumption g kW h g PS h 310 230 Fuel Tank Capacity L 14 5 Ignition Contactless Magneto Spark Plug NGK BP6ES Electrical Battery Type 38B19R Battery Capacity V AH 12 28 Performance Speed High km h 0 12...

Page 25: ... HST Continuously Variable Auxiliary Transmission Constant Mesh Tires Front TA 4 00 8 2PR AGS4 00 7 4PR Rear 19X8 00 10 4PR 17X8 00 8 4PR Steering Rack and Pinion Round Steering Wheel Brakes Internally Expanding Cutting System Cutting Width mm 975 Cutting Height mm 0 180 Continuous 0 160 Continuous Blade Type Free Knife Stepped Stay Number of Blades 2 Blade Drive Train Shaft Drive These specificat...

Page 26: ... Inspection Preparation Always perform an inspection before use Refer to the Maintenance Schedule page 39 for the inspection schedule and procedure Checking and Filling Fuel 1 Check fuel gauge If fuel level is low fill fuel 2 Open fuel filler cap and fill fuel 3 Put fuel filler cap back in place and close it securely 5321M 0401 020E Fuel Filler Cap Fuel Automotive Unleaded Gasoline Fuel Tank Capac...

Page 27: ...s for steering wheel angle 3 After adjusting angle return tilt lever to lock steering wheel securely Adjusting Angle Tilting Adjusting Height 1 Remove U nut to remove F bolt which secures steering shaft 2 Move steering wheel up or down to the desired position There are three positions for height 3 Line up holes on steering shafts and insert F bolt Lock F bolt securely with U nut 5323M 0401 040E St...

Page 28: ...ward 2 When seat is in a desired position release slide lever and lock seat securely 5321M 0401 050E Slide Lever Seat Sliding seat Adjusting Height 5321M 0401 060E Height Adjust Lever Seat 1 Pull up height adjust lever to adjust seat height Height can be adjusted freely within its range 2 When seat is in a desired position release height adjust lever Seat locks at that height Adjusting Seating Hei...

Page 29: ...Only 1 Lift seat up 2 Loosen lock nut 3 Turn adjust nut toward A direction to harden suspension 4 Turn adjust nut toward B direction to soften suspension 5 Tighten lock nut 6 Put seat back 5323M 0401 020E Lock Nut Adjust Nut A B 5323M 0401 010E Seat ...

Page 30: ...engine does not start after starting procedure is performed several times turn off main switch and wait for 5 to 10 minutes and try again Do not use this machine in temperatures above 40ºC or below 15ºC This machine cannot perform adequately in these temperature ranges Using this machine under such conditions may result in an accident or cause damage to machine In the winter or cold climate warm u...

Page 31: ...ever Safety feature engine cannot be started unless brake pedal is depressed NOTE Safety feature engine cannot be started unless cutting rotary clutch lever is in OFF position NOTE 5323M 0402 010E Brake Lock Lever Brake Pedal Do not use this machine in the altitude above 1500m 4920ft in its original configuration This machine cannot perform adequately above that altitude Using this machine under s...

Page 32: ... 5 minutes to warm up Avoid frequent starting Once engine starts run it for a while to charge battery Drive machine gently in the first week 40 to 50 hours of operation after purchase for breaking in NOTE 5 Make sure throttle lever is in the slow position In the cold weather below 10 degrees celsius when engine revolution is not stable position throttle lever 1 3 toward the fast position This mach...

Page 33: ...perate the machine barefoot or with open sandals Do not allow bystanders to come near machine when driving Always make certain of the safety of your surroundings before driving start slow Always make certain of the safety of your surroundings before turning Do not make sudden starts acceralation change of speed change of direction or stop Do not turn at speed Avoid sudden maneuvers this may cause ...

Page 34: ...ith Drive Pedal NOTE 3 Move the throttle lever toward fast position to increase engine speed 1 Make certain of the safety of your surroundings 2 Move auxiliary transmission shift lever to either H high speed or L low speed position 5321M 0402 100E Auxiliary Transmission Shift Lever See Specifications page 15 for the speed range in either gear position NOTE 5323M 0402 110E Throttle Lever 5323M 0402...

Page 35: ...machine may skid or tip over Always park on a firm level place Never park on a potentially dangerous place Stopping Speed can be adjusted continunously by the position of drive lever If seat tilts backward while machine is driven with drive lever safety mechanism automatically returns drive lever to neutral and stops machine This is to avoid an accident where operator is caught by an overhanging o...

Page 36: ...l simultaneously HST may be damaged When Driving with Drive Pedal Drive pedal automatically returns to neutral when released NOTE 1 Gradually return drive lever to neutral to slow down 2 Release hand off drive lever 5321M 0402 040E Drive Lever When Driving with Drive Lever 3 Depress brake pedal to stop machine completely When brake pedal is depressed drive lever returns to neutral NOTE 5323M 0402 ...

Page 37: ...ne Shifting Always stop machine to shift gears Shifting gears while machine is in motion can damage transmission 1 Stop machine 2 Move auxiliary transmission shift lever to H high speed or L low speed position firmly 5321M 0402 100E Auxiliary Transmission Shift Lever See Specifications page 15 for the speed range in either gear position NOTE ...

Page 38: ...eel drive modes Shifting gears while machine is in motion can damage transmission Use 2WD mode under normal condition Pay attention to the minimum turning radius in AWD mode In AWD mode minimum turning radius is greater than that in 2WD mode 1 Stop machine 2 Move 2WD AWD shift lever to 2WD or AWD position firmly ...

Page 39: ...l may be damaged Do not turn machine when differential lock is in ON position 1 Move differential lock lever to ON position 2 Move auxiliary transmission shift lever to L low speed position 3 Drive slowly out of the slippery area 5321M 0402 180E Diff Lock Lever Differential can be locked to minimize slipping on slippery surface 4 Once machine is out of the slippery area stop and move differential ...

Page 40: ...steeper If it is absolutely necessary to park machine on a slope less than 10 degrees make certain to apply parking brake firmly and block wheels with chocks Parking 3 Depress brake pedal and pull brake lock lever to lock brake pedal in depressed position 4 Move auxiliary transmission shift lever to N neutral position 5321M 0402 030E Auxiliary Transmission Shift Lever 5323M 0402 200E Throttle Leve...

Page 41: ...Operation 32 4 5 Turn main switch to off to stop engine Remove ignition key 5323M 0402 210E Main Switch ...

Page 42: ...de before work Refer to Cutting Blades page 63 for inspection procedure Adjusting Cutting Height Cutting Height Adjust Lever 5321M 0403 020E Cutting Height Range 0mm 180mm CMX222 0mm 160mm CM223 Cutting rotary clutch cannot be engaged when cutting height adjust lever is set above 180mm for CMX222 or 160mm for CM223 Cutting Height indicated on the side of the adjust lever is for reference purpose o...

Page 43: ...sing Cutting Height Memory Function Cutting height memory function provides the means to set a minimum cutting height This feature makes it easy to return to the set cutting height when repeated raising and lowering of cutting blade is required Rod 5321M 0403 040E 5321M 0403 050E Cutting Height Memory Lever 4 Turn down cutting height memory lever to lock rod in the position ...

Page 44: ...ages to nearby people animals crops buildings automobiles etc Pay attention to the safety of surroundings and plan ahead when cutting Never attempt to cut with cutting blade shield open When cutting drive forward Machine is intended to cut brush while moving forward and this best prevents stones and debris from being thrown Turn cutting rotary clutch to ON only when cutting Keep it in OFF position...

Page 45: ...ch damages machine When something is tangled to cutting blade stop engine immediately and remove the tangled object Such object causes excessive vibration which damages machine 1 Make sure cutting blade shield is closed 5321M 0403 060E Cutting Blade Shield 2 Turn throttle lever to fast position to raise engine speed 5323M 0402 110E Throttle Lever Do not use CMX222 on an incline steeper than 25 deg...

Page 46: ... Move cutting height adjust lever to a desired height 3 Move auxiliary transmission shift lever to L low speed 5321M 0403 080E Cutting Rotary Clutch Lever 5 Move rotary clutch lever to ON to start cutting blade Safety feature engine stops automatically if operator leaves seat while cutting blade is rotating NOTE ...

Page 47: ...en cutting with this machine for the first time start on a flat surface Drive slowly and in an overlapping pattern If load to cutting blade is high drive slowly or cut twice Safety feature engine stops automatically if operator leaves seat while cutting blade is rotating NOTE 5321M 0403 090E Cutting Height Adjust Lever Moving cutting rotary clutch lever to OFF applies brake on cutting blade to sto...

Page 48: ...aner element Check and adjust spark plug gap Replace oil filter 1st time 50 hours Check and adjust tappets 300 hours Remove carbon deposit from cylinder head Clean oil pan Clean carburator Perform valve lapping Replace fuel hose Every two years Overhaul 1000 hours for items maked with this symbol please consult with your CANYCOM representative Engine Oil to be clean and at the correct level Air Cl...

Page 49: ... no irregular noise or overheating shall be observed Transmission Irregular noise or overheating shall not be observed when moving forward or backward There shall not be oil leaks in or around transmission Auxiliary Transmission Transmission can be shifted to either position positively and performs normally Lever shall not be loose or have excessive play Front Diff 1 Front Knuckle 1 2 Irregular no...

Page 50: ...ks and wires in linkage shall be free of deformation or damage Connections shall be free of looseness excessive play or missing cotter pins Body Chassis Safety Devices Chassis Frame Shall be free of cracks deformation or corrosion Fastening bolts or nuts shall not be loose or missing Body Panels Shall be free of cracks deformation or corrosion Doors and lids shall open close and lock properly Fast...

Page 51: ...Page 67 Greasing points shall be properly greased Page 44 Electrical System Charging System Charging system shall charge battery Battery Battery fluid electrolyte shall be of proper level Page 69 Terminals shall be free of looseness or excessive corrosion Head Lamp Tail Lamp Head and tail lamps shall work Lamp lens shall be free of cracks or chipping and water shall not be in the lamp Wiring Conne...

Page 52: ... 5 SAE rating 80 1 5L Front Differential Oil 2 Center As needed Gear Oil API rating GL 4 or 5 SAE rating 80 0 6L Front Knuckle Oil Either sides 2 As needed Gear Oil API rating GL 4 or 5 SAE rating 80 0 1L Center Grearbox Oil 2 As needed Gear Oil API rating GL 4 or 5 SAE rating 80 0 2L HST Fluid As needed Gasoline Engine Oil API rating SE or better SAE rating 10W 30 7 0L Cutting Rotary Grearbox Oil...

Page 53: ...ths Chassis Grease 5 Cutting rotary drive shaft Every 6 Months Chassis Grease 6 Cutting rotary link pivots Every 6 Months Chassis Grease 5321M 0503 011E Grease regularly Insufficient greasing may result in seizure or rusting affecting smooth operation of machine When using a manual grease pump push handle five to six times When handle becomes heavy stop pushing When using a pneumatic grease pump c...

Page 54: ...Grease 2 Both ends pivot front axle Every 6 Months Chassis Grease 3 Drive pedal pivot Every 6 Months Chassis Grease 4 Cutting rotary clutch lever pivot Every 6 Months Chassis Grease 5 Cutting rotary drive shaft Every 6 Months Chassis Grease 6 Cutting rotary link pivots Every 6 Months Chassis Grease 5323M 0503 010E ...

Page 55: ...out 2 Tire Tube Front 1 34072408000 Replace if defective 2 Tire Tube Rear 1 37052204000 Replace if defective 2 Tire AGS 4 00 7 Front 2 53142204000 Replace if defective 2 Tire 17X8 00 8 Rear 2 34076002900 Replace if defective 2 Tire Tube Front 2 53042205000 Replace if defective 2 Brake Lining Front 73064019000 Replace if defective Replace in pairs 2 Brake Lining Rear 1 73014007000 Replace if defect...

Page 56: ... Right 2 53212118000 Replace if defective 1 Rubber Plate Front Tire Behind 2 53212132000 Replace if defective 2 Rubber Plate Front Tire Inside 2 53062121000 Replace if defective 2 Rubber Plate Blade Shield Rear 53214125000 Replace if defective 1 Rubber Plate Blade Shield Rear Left 53214124000 Replace if defective 1 V Belt Cutting Rotary 08521600037 Replace if defective 2 Brake Lining Cutting Rotar...

Page 57: ...or installing body panels beware of sharp edges and pinch points Make certain to reinstall panels after removing for repairs or inspection 5321M 0505 010E Knob Nut 2 Pull sides of cover wide as shown then pull up cover to remove 5321M 0505 020E Front Cover Pull sides Always stop engine and remove ignition key before servicing ...

Page 58: ... 49 Maintenance 5 1 Unfasten bolt Side Covers 5319M 0505 030E Bolt 2 Pull up cover to remove 5319M 0505 040E Side Cover 1 Undo latches 2 Open engine hood Engine Hood 5319M 0505 050E Latches Engine Hood ...

Page 59: ... Rear Cover 1 Unfasten 2 bolts 2 Remove lower rear cover 3 When installing insert pins on cover into corresponding holes on frame then fasten with 2 bolts Seat Bracket Lower Rear Cover Shift seat position to the rear end to prevent contact of seat bracket and step 5323M 0505 020E Bolts Pin Lower Rear Cover ...

Page 60: ... 5321M 0505 090E Seat Bracket 4 Hold seat with safety prop 5321M 0505 110E Safety Prop 1 Raise lock lever 2 Hold lock lever and raise blade shield 3 Release lock lever to lock shield in the raised position 5321M 0505 100E Blade Shield Lock Lever Change cutting height less than 100mm to fully open the cutting blade shield NOTE ...

Page 61: ...t clean 4 Insert dipstick fully and pull it out Make certain to fill engine with correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to engine Dispose of the drained oil properly Inspecting 5321M 0506 010E Dipstick To obtain correct reading check oil level before starting or wait about 10 minutes after stopping en...

Page 62: ...ified amount of correct oil into filler 4 Check oil level Make sure oil level is between upper and lower limits 5 Put oil filler cap back in place 6 Close engine hood Changing Upper Limit Lower Limit 5321M 0506 020E 5321M 0506 030E Oil Filler Cap 1 Have an appropriate oil drain pan 2 Open engine hood 3 Remove oil filler cap 4 Remove drain plug to drain oil 5 Put drain plug back in place 6 Fill oil...

Page 63: ...nstructions in Operator s Manual for the engine to inspect clean or change air cleaner element 3 Close engine hood 5321M 0506 060E Air Cleaner Lid Oil Filter Cartridge 1 Open engine hood 2 Remove right side cover 3 Drain engine oil 4 Follow the instructions in Operator s Manual for the engine to change oil filter cartridge 5 Fill oil 6 Install right side cover back in place 7 Close engine hood 532...

Page 64: ...s in Operator s Manual for the engine to inspect clean or change spark plugs 5 Install spark plug 6 Put plug cap back in place 7 Close engine hood Never pull ignition cable when removing a spark plug cap Conductor in the cable may be severed or damaged If a spark plug is damaged replace it with a new one 5321M 0506 070E Spark Plug Cap on both sides ...

Page 65: ...e valve cap 3 Check tire air pressure If different from the specified values adjust pressure 4 Put valve cap back in place 5319M 0508 010E Valve Cap Inflate tires to the specified pressure Under or over inflation causes uneven wear or other damages to tires Tire Size Pressure KPa kgf cm2 CMX222 Front TA 4 00 8 2PR 110 1 1 Rear 19 8 00 10 4PR 220 2 2 CM223 Front AGS 4 00 7 4PR 220 2 2 Rear 17X8 00 ...

Page 66: ...fied amount of correct oil into filler 8 Put filler cap back in place 9 Close engine hood Front Differential Oil CMX222 Only 1 Park machine on a level ground 2 Have an appropriate oil drain pan 3 Remove front differential oil drain plug to drain oil 4 Install drain plug back in place 5 Remove front differential oil filler plug 6 Fill specified amount of correct oil into filler 7 Install filler plu...

Page 67: ...08 040E Filler Plug on both sides Drain Plug on both sides Oil to Use Page 43 Oil Capacity Page 43 NOTE 1 Park machine on a level ground 2 Have an appropriate oil drain pan 3 Open seat bracket 4 Remove center gearbox oil filler plug 5321M 0508 050E Drain Plug NOTE 5 Remove center gearbox oil drain plug to drain oil 6 Install drain plug back in place 7 Fill specified amount of oil into filler 8 Ins...

Page 68: ...ty or viscosity is not normal change fluid 8 Put filler cap back in place and screw it securely 9 Close engine hood Inspecting To obtain correct reading check HST fluid level before starting or wait until HST fluid cools off sufficiently Hot HST fluid expands in volume and does not provide correct reading Always check oil level on a level surface Oil to Use Page 43 Oil Capacity Page 43 NOTE Upper ...

Page 69: ...cover back in place 7 Close engine hood 1 Have an appropriate oil drain pan 2 Open engine hood 3 Remove oil filler cap 4 Remove drain plug to drain fluid 5 Install drain plug back in place 6 Fill specified amount of fluid 7 Check fluid level Make sure it is at the specified level 8 Install oil filler cap back in place 9 Close engine hood Changing Suction Filter 5321M 0508 090E Suction Filter Cartr...

Page 70: ...t is out of this range adjust spring with adjust nut 3 Visually inspect belt Replace belt if it is damaged For replacement contact your CANYCOM representative 4 Install upper rear cover back in place Adjust belt tension properly Inproperly tensioned belt may reduce performance and its service life Adjust Nut Spring 5321M 0508 100E Ａ A 5323M 0508 030E ...

Page 71: ...f spring is 3mm If it is not adjust it with adjust nut For adjustment contact your CANYCOM representative Rear Brake Front Brake CMX222 Only 1 Lock brake pedal with parking brake lock lever 2 Inspect that the strech of spring is between 3mm and 5mm If it is not within this range adjust it with adjust nut For adjustment contact your CANYCOM representative 5323M 0508 010E Spring Adjust Nut 5323M 050...

Page 72: ...mage due to vibration may occur When replacing blades always replace carriage bolts also When a foreign object is tangled with the blade immediately stop the engine and remove the foreign object Damage due to vibration may occur Blades have sharp edges When replacing blades use special tool wear thick gloves or wrap the blade with thick cloth and handle carefully Stop engine and remove ignition ke...

Page 73: ...tion Carriage Bolt Blade Stay 3 Unfasten nut A then nut B to remove blade 4 Place a new or flipped blade under blade stay Insert carriage bolt 5 Place collar and cap 6 Hold blade with strong stick like object 7 Thread nut B and tighten it to a specified torque 8 Thread nut B Tighten it by hand When it cannot be turned by hand tighten it for one turn by a wrench 9 Close cutting blade shield cover N...

Page 74: ...different cutting conditions Black Red Black Red Pink Silver Durability Low High Can be used as free or fixed with optional bolt knife Very versatile Also suitable for using as fixed knife to cut soft grass Reinforced version of the Black 5323M 0509 050E Original equipment Wider end increases durability Additional center blade enhanced cutting ability Can be used as free or fixed with optional bol...

Page 75: ...r to ON 4 Check v belt tension Inspect that the length of spring is within the range of 115mm 1mm If it is out of this range adjust spring with adjust nut 5 Visually inspect belt Replace belt if it is damaged For replacement contact your CANYCOM representative 6 Move cutting rotary clutch lever to OFF 7 Move cutting height adjust lever to Transport 8 Install upper rear cover back in place 5321M 05...

Page 76: ...ties or persons Inspect cutting brotary brake whenever the performance of it seems inadequate Inspecting 1 Start engine 2 Turn throttle lever to fast to raise engine speed 3 Move cutting height adjust lever to 180 160 4 Move cutting rotary clutch lever to ON to rotate cutting blade 5 Move cutting rotary clutch lever to OFF to observe if cutting blade stops within 5 seconds If it takes more than 5 ...

Page 77: ...approximately 106mm when clutch lever is in OFF position 3 Adjust the play C with turn buckle so that it is between 3mm and 5mm when clutch lever is in OFF position 4 Install upper and lower rear covers back in place 5 Check if cutting blade stops within 5 seconds If it does not consult with your CANYCOM representative Adjustting B 5323M 0509 030E 5323M 0509 040E C ...

Page 78: ...n flame or spark away from battery Hydrogen gas generated during charging is extremely explosive Never fill battery fluid beyond upper level line Battery fluid may spill and cause damage to machine or injury to person Always disconnect terminal first and connect terminal first Disconnecting or connecting in the opposite order may cause a short circuit When installing battery make certain to connec...

Page 79: ...ttery from machine before charging Failure to do so causes damage to electrical components and wiring Follow battery charger user s manual when charging Filling 3 Visually inspect that battery fluid level is between UPPER LEVEL and LOWER LEVEL lines 4 If fluid level is near or below LOWER LEVEL line fill 5 Install front cover back in place 5323M 0510 010E Upper Level Lower Level Bolts 5323M 0510 0...

Page 80: ...e of battery 4 Remove positive cable of battery 5 Remove battery Filler Cap 5323M 0510 020E 6 Remove filler cap 7 Fill distilled water to UPPER LEVEL line 8 Put filler caps back in place 9 Install battery back in place 10 Install positive cable back in place 11 Install negarive cable back in place 12 Install plate back in place 13 Install front cover back in palce Fuses If a fuse blows investigate...

Page 81: ... in electrical system may result Do not touch bulb when it is hot It may cause burns Do not touch the glass part of light bulb directly with fingers It may reduce service life 5321M 0510 040E Bolts Light Bulbs to use Page 47 NOTE Head Lamp 1 Raise seat 2 Remove fuse and visually inspect If it is blown replace it with new one of the same rating 3 Install fuse back in place 4 Put seat back in place ...

Page 82: ...Light Bulb 5321M 0510 070E 3 Replace with a new light bulb 4 Install lens back in place 5 Install upper rear cover back in place 5323M 0510 090E Socket 4 Remove socket 5 Replace with a new light bulb 6 Put rubber boot back in place 7 Install light unit back in place 8 Install front cover back in place 5323M 0510 080E Rubber Boot ...

Page 83: ...own and cause damage to surrounding properties or persons Turn cutting rotary clutch to ON only when cleaning Keep it in OFF position all the other times 1 Park machine 2 Set cutting height to about 50mm 5323M 0511 010E Cap 3 Remove cap and connect hose Run water through hose 4 Start engine 5 Turn throttle lever to fast to raise engine speed 6 Move cutting rotary clutch lever to ON to rotate cutti...

Page 84: ... is cooled off 8 Turn throttle lever to slow to slow engine speed 9 Stop engine 10 Stop water and remove hose 11 Install cap back in place 12 Move cutting rotary clutch lever to Transport Do not wash engine or control panel with running water water may enter inside and cause rust or damage Fire hazard clean machine of cut grass and similar material after use Cut grass that is accumulated on the ma...

Page 85: ...inoperable due to freezing 1 Clean machine wash off dirt mud and remove grass and other foreign materials after use 2 Park machine on a paved or firm a dry surface or a bed of lumber 3 If machine is to be left outside cover machine with protective water proof covering after it is cooled off After Cold Weather Use Fire hazard clean machine of cut grass and similar material after use Cut grass that ...

Page 86: ...m machine Inspect fill and charge battery 10 Cover machine with protective water proof covering after machine is cooled off Do not wash engine or control panel with running water water may enter inside and cause rust or damage Clean machine before storage dirt or foreign objects may freeze and cause damage Do not store machine in a humid dusty or hot place Fire hazard do not store machine where th...

Page 87: ...age 17 Excessive fuel in the engine Wait a while and try starting again Battery capacity is insufficient Add battery fluid Charge battery Replace battery Page 64 Page 64 Battery cable is disconnected Connect the battery cable Insufficient or wrong oil Fill or change oil Page 48 Dirty or damaged spark plug Clean or replace the spark plug Page 51 Other other than the above Follow the instructions in...

Page 88: ...lease contact your CANYCOM representative Engine overheats Insufficient amount of engine oil Fill oil Page 48 Rotating screen or cooling fins are clogged or blocked Clean Excessive fuel consumption Clogged air cleaner Clean or replace the air cleaner Page 50 Other other than the above Please contact your CANYCOM representative Black smoke comes out of exhaust Clogged air cleaner Clean or replace t...

Page 89: ... above Please contact your CANYCOM representative Machine does not turn smoothly Tires are not properly inflated Adjust tire pressure Page 52 Other other than the above Please contact your CANYCOM representative Machine does not run straight Tie rod is not properly adjusted Please contact your CANYCOM representative Other other than the above Please contact your CANYCOM representative Brake Brake ...

Page 90: ...69 Abnormal vibration occurs when cutting blade is rotated Cutting blade is damaged or lost Replace cutting blades Page 58 Foreign object is caught by cuttingblade Remove or clean foreign object Other other than the above Please contact your CANYCOM representative Cut grass is not discharged properly Grass is wet Cut when grass is dry Grass is too long Cut in several steps at different heights Cut...

Page 91: ...height is too low Raise cutting height Machine turns too fast Turn slowly Work site has undulations Raise cutting height Cutting blade knives or stay is bent Replace Cutter load is too high Engine speed is too low Raise engine speed Driving speed is too high Drive slow Cut grass or vines are tangled to cutting blade axle Untangle ...

Page 92: ... anti slip ramp surfaces Secure the hooks of loading ramps firmly and flush with loading deck Move slowly forward when loading onto and move slowly backward when unloading off of transporter Pay special care when going over the joint between loading deck and ramps machine may tip Do not turn on loading ramps Machine may fall Tie down machine securely Make sure machine does not move around Hauling ...

Page 93: ...se the slings of the same length when more than one is used Pay special attention to the center of gravitiy and the balance of machine when hoisting 3 Shift auxiliary transmission shift lever to Low set cutting height adjuster lever to Transport and drive machine slowly forward onto loading deck 4 Park machine according to the instructions in Parking Page 29 Tie machine with rope or tie down belts...

Page 94: ...evaluated based on factory standard NOISE LEVEL Model Engine Rated revolution Vibration Mower Blade Clutch Steering wheel top Steering wheel bottom Seat CMX222 CM223 3300 rpm ON 10 0 m s2 11 0 m s2 7 0 m s2 OFF 9 0 m s2 7 0 m s2 4 8 m s2 VIBRATION evaluated based on factory standard VIBRATION ...

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CanyCom CM223, Operator'S Manual

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Summary of Contents for CM223

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