Kasei KZ-4000MT-PRO-2S Owner'S/Operator'S Manual Download

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OWNER/OPERATOR MANUAL

MULTI TOOL - BRUSH CUTTER

MODEL: KZ-4000MT-PRO-2S

KASEI

Original Instructions

CAUTION:

Thank you for purchasing a product. Before using our pole saw, please read

this manual carefully to understand the proper use of your unit.

With

Japan

Walbro

carburator

Summary of Contents for KZ-4000MT-PRO-2S

Page 1: ...H CUTTER MODEL KZ 4000MT PRO 2S KASEI 4 2 Original Instructions CAUTION Thank you for purchasing a product Before using our pole saw please read this manual carefully to understand the proper use of y...

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Page 3: ...CONTENTS PARTS LOCATION 1 PART 1 LONG REACH TRIMMER 2 23 PART 2 POLE SAW 24 51 PART 3 BRUSH CUTTER 52 79 PART 4 LAWN EDGER 80 86 PART 5 CULTIVATOR 87 95...

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Page 5: ...ottle cable 7 Throttle lever 8 Throttle cable 9 Air cleaner cover 10 Fuel tank 11 Starter knob 12 Cutting line head 13 Gear case 14 Debris guard 15 Blade 16 Guide bar 17 saw chain 18 Gear case 19 chai...

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Page 7: ...rchasing a product Before using our pole saw please read this manual carefully to understand the proper use of your unit OWNER OPERATOR MANUAL MULTI TOOL BRUSH CUTTER MODEL KZ 4000MT PRO 2S KASEI With...

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Page 9: ...ON TECHNICAL DATA 4 SYMBOL 5 INENTIFICATION OF MAIN COMPONENTS 7 GENERAL SAFETY PRECAUTIONS 8 FUEL HANDLING 11 STARTING AND STOPPING 13 WORKING TECHNIQUES 15 USING THE MACHINE 18 MAINTENANCE AND STORA...

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Page 11: ...rive shaft Maximum speed of gear shaft engine speed min 4550 9100 Idle speed min 2500 3000 Reduction ratio 1 2 Type of handle Double grip Weight when dry kg 8 7 Cutting Attachment Type of cut Cutting...

Page 12: ...wer lines away Always keep a distance of at least 10 m between the machine and high voltage power lines and or any objects that are touching them Boots Wear non slip safety footwear when using this eq...

Page 13: ...l with the original one to replace damaged accessories Find your nearest dealer for spare parts Non authorized modifications and or accessories can result in serious personal injury or the death of th...

Page 14: ...7 INENTIFICATION OF MAIN COMPONENTS MAIN COMPONENTS 1 Gear case 2 Connecting rod 3 Cutting device blade 4 Release lever to regulate the inclination 5 Blade protection...

Page 15: ...r passive medical implants To reduce the risk of serious or fatal injury we recommend persons with medical implants to consult their physician and the medical implant manufacturer before operating thi...

Page 16: ...e engine stops HEARING PROTECTION Wear hearing protection that provides adequate noise reduction EYE PROTECTION Always wear approved eye protection If you use a visor then you must also wear approved...

Page 17: ...and repair work on the machine requires special training This is especially true of the machine s safety equipment If your machine fails any of the checks described below you must contact your service...

Page 18: ...ing transported or in storage Secure the machine during transport In order to prevent unintentional starting of the engine the spark plug cap must always be removed during long term storage if the mac...

Page 19: ...applies during idling Be aware of the fire hazard especially when working near flammable substances and or vapours Fueling WARNING Taking the following precautions will lessen the risk of fire 1 Do n...

Page 20: ...re the machine is started otherwise the clutch can come loose and cause personal injury WARNING Always move the machine about 3 metres from the refuelling position before starting Place the machine on...

Page 21: ...ully extended This can damage the machine CAUTION Do not put any part of your body in marked area Contact can result in burns to the skin or electrical shock if the spark plug cap has been damaged Alw...

Page 22: ...not touch the tool without first switching off the engine Personal protection Always wear boots and other equipment described under the heading Personal protective equipment Always wear working cloth...

Page 23: ...s hit or if vibrations occur stop the machine immediately Disconnect the connection between the ignition coil and spark plug from the spark plug Check that the machine is not damaged Repair any damage...

Page 24: ...cutting attachment This is extremely sharp and can easily cause cuts Store the machine out of reach of children Use only original spare parts for repairs Basic working techniques Work with a swinging...

Page 25: ...er to do if you rotate the bottom of the rod 2 slightly in both directions The pin 1 is in place when it is completely lodged in the hole Once inserted tighten the knob 4 securely SETTING AT WORK IMPO...

Page 26: ...hen the device is switched off Adjustment of blade inclination Fig 3 Turn the engine off and wait for the blade to stop Loosen the knob 1 and incline the cutting device 2 as desired Tighten the knob 1...

Page 27: ...vement slowly and without interruptions especially in the case of very thick hedges LUBRICATING THE BLADES DURING JOBS Fig 6 If the cutting device gets excessively hot during operations grease the bla...

Page 28: ...e is intact Adjustment of the distance between blades is not necessary as this is predetermined by the manufacturer If the blades are used correctly following all the instructions provided they will n...

Page 29: ...start throttle position Check that the blades are undamaged and show no signs of cracking or other damage Replace the blades if necessary Clean the air filter Replace if necessary Check that nuts and...

Page 30: ...s and connections Check the clutch clutch springs and the clutch drum for wear Replace if necessary by an autorized service workshop Replace the spark plug Check that the spark plug is fitted with a s...

Page 31: ...TION Thank you for purchasing a product Before using our pole saw please read this manual carefully to understand the proper use of your unit OWNER OPERATOR MANUAL MULTI TOOL BRUSH CUTTER MODEL KZ 400...

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Page 33: ...4 Mounting The Bar And Chain 36 Adjusting the Throttle Cable 38 Fuel Oil Mixture 39 Chain Lubricant 40 Preparing For Operations 42 Operating Instructions 44 Taking Care of the Guide 45 Engine Manageme...

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Page 35: ...mum speed of gear shaft engine speed min 9635 9100 Idle speed min 2500 3000 Reduction ratio 18 17 Type of handle Double grip Weight when dry kg 8 Cutting Attachment Cutting length mm 255 Nose sprocket...

Page 36: ...bystanders away Keep all bystanders at least 15m 50 ft away Keep the pole pruner a sufficient distance away from electrical power lines No Smoking Do not smoke when mixing fuel or filling fuel tank Oi...

Page 37: ...d other than the ones recommended by our company Serious injury to the operator or bystanders could result as well as damage to the machine Keep the handles free from oil and fuel Always use proper ha...

Page 38: ...a closed area where fuel vapors can reach an open flame from hot water heaters heaters furnaces etc Store in a locked well ventilated area only Ensure safe and proper performance of your product These...

Page 39: ...es where there are flammable materials dry grass etc combustible gasses or combustible liquids Pay special attention to operation in the rain or just after the rain as the ground may be slippery If yo...

Page 40: ...d or other solid surface in an open area or in the alternative as shown in the above picture Maintain good balance and secure footing Always hold the unit firmly with both hands on the handles while y...

Page 41: ...time Pull in Pull in occurs when the chain on the bottom of the bar is suddenly stopped when it is pinched caught or encounters a foreign object in the wood The reaction of the chain pulls the saw fo...

Page 42: ...anisters only Take care when handling gasoline Avoid direct contact with the skin and avoid inhaling fuel vapor Note Noise and vibration 1 The running at low speed can reduce the noise and quiver 2 In...

Page 43: ...of the handle hose The shaft should always be held at an angle of 60 or less The least tiring working position is a tool angle of 60 Any lesser angle may be used to suit the situation concerned WARNI...

Page 44: ...prune branches that are overhanging obstacles such as rivers or lakes The tool angle in this case depends on the position of the branch Cutting from a lift bucket The unit s long reach enables cuttin...

Page 45: ...erside of the bar and the drive link tangs are engaged in the bar groove Refit the cover and screw on the nut fingertight N Go to chapter on Tensioning the Saw Chain Tensioning the Chain Retensioning...

Page 46: ...37 If necessary retension the chain A new chain has to be retensioned more often than one that has been in use for some time Check chain tension frequently see chapter on Operating Instructions...

Page 47: ...r correct operation in thefull throttle starting throttle and idle positions Adjust the throttle cable only when the unit is completely and properly assembled Press down the throttle trigger lockout 1...

Page 48: ...IXTURE RATIO IS 30 1 GASLINE 30 PART GASLINE 30PART OIL 1 PART Fuel mixture at the rate other than 30 1 may cause damage to the engine Ensure mixture ratio is correct Fuel The engine uses two stroke f...

Page 49: ...a tankful of fuel Check the oil level regularly during cutting work Never allow the oil tank to run dry Preparations Thoroughly clean the oil filler cap and the area around it to ensure that no dirt...

Page 50: ...e chain runs dry the whole cutting attachment will be irretrievably damaged within a very short time Always check chain lubrication and the oil level in the tank before starting work Every new chain h...

Page 51: ...tion Move the slide control to START and hold it there Now release the throttle trigger slide control and trigger lockout in order This is the starting throttle position Set the choke knob if the engi...

Page 52: ...chain must not rotate when the engine is idling Your machine is now ready for operation Shut off the engine Push the slide control in the direction of the arrow on the stop symbol to STOP At very low...

Page 53: ...stretches and begins to sag The drive links must not come out of the bar groove the chain may otherwise jump off the bar Retension the chain see Tensioning the Saw Chain After long period of full thro...

Page 54: ...oilway 2 and the bar If groove depth is less than specified Replace the guide bar The drive link tangs will otherwise scrape along the bottom of the groove the cutters and tie straps will not ride on...

Page 55: ...ottle etc affect the condition of the spark plug These factors cause deposits to form on the insulator nose which may result in trouble in operation Removing the spark plug Move the slide control to S...

Page 56: ...ial attention to the cylinder fins and air filter If you use a biological chain and bar lubricant completely fill the chain oil tank Store the machine in a dry high or locked location out of the reach...

Page 57: ...table Sharpening Tools You must observe certain angles when resharpening the chain cutter Cutter shapes Micro Semi chisel The specified angles A and B are obtained automatically if the recommended fi...

Page 58: ...s best to have this work done in the workshop on an electric grinder Depth gauge setting The depth gauge determines the height at which the cutter enters the wood and thus the thickness of the chip re...

Page 59: ...Visual inspection condition leaks Complete machine Clean Control handle Check operation Clean Air filter Replace Check Pickup body in fuel tank Replace Fuel tank Clean Check idle adjustment chain mus...

Page 60: ...ily maintenance including the checking for loose fasteners fuel leaks and damaged parts e g cracks in the saw chain WARNING Before use the machine you must have be familiar with regular maintenance pr...

Page 61: ...purchasing a product Before using our pole saw please read this manual carefully to understand the proper use of your unit OWNER OPERATOR MANUAL MULTI TOOL BRUSH CUTTER MODEL KZ 4000MT PRO 2S KASEI W...

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Page 63: ...DESCRIPTION 60 ASSEMBLY 63 RULES FOR SAFE OPERATION 65 ASSEMBLING AND USING THE SHOULDER HARNESS 67 CUTTING WITH A NYLON HEAD 68 CUTTING WITH A BLADE 70 FUEL OIL MIXTURE 72 PREPARING FOR OPERATIONS 73...

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Page 65: ...e shaft Maximum speed of gear shaft engine speed min 7030 9100 Idle speed r min 2500 3000 Reduction ratio 17 22 Blade rotation direction Counter Clockwise seen from the top Type of handle Double grip...

Page 66: ...ed for use with a toothed saw type blade RPM Decal Rotational direction and maximum speed of the shaft for the cutting attachment Boots Wear non slip safety footwear when using this equipment Gloves W...

Page 67: ...56 Guaranteed sound power level Beware Of Blade Thrust Continued movement of saw blade after cutting through log A harzard from fire flammable materials...

Page 68: ...as well as damage to the machine z Keep the handles free from oil and fuel z Always use proper handles and shoulder strap when cutting z Do not smoke while mixing fuel or filling tank z Do not mix fu...

Page 69: ...perly dispose of those materials before starting the engine z Stay clear of other workers or bystanders by at least 15 meters 50 feet z When ever approaching an operator of the machine carefully call...

Page 70: ...ded because the minimum exposure which might trigger the ailment is unknown Keep your body warm especially the head neck feet ankles hands and wrists Maintain good blood circulation by performing vigo...

Page 71: ...bing others the machine should be operated in daytime 5 Wear personal protective equipment such as gloves and ear protection during the operation 6 The machine is not for professional work and not for...

Page 72: ...d adjustable in length 5 IGNITION SWITCH Slide switch mounted on top of the Throttle Trigger Housing Move switch FORWARD to Run BACK to STOP 6 SAFETY LEVER Before acceleration compress it please 7 FUE...

Page 73: ...duced during the trimming operation Do not operate unit without shield 15 CUT OFF KNIFE Trims nylon filament to the correct length 7 head to end of line when nylon trimming head is bumped on the groun...

Page 74: ...screws provided Tighten the screws after setting the safetycover bracket at the appropriate position WARNING CAUTION INSTALLING NYLON LINE CUTTER HEAD Align hole in adapter plate with hole in shaft a...

Page 75: ...suitable place do not attempt to remove or move them Otherwise it can result in serious personal injury Pull out the stop pin 2 and push the lower part of the rod 1 right down until the stop pin 2 sl...

Page 76: ...Do not allow anyone to enter the operating DANGER ZONE with you The danger zone is an area 15 meters in radius about 16 paces or 50 feet Insist that persons in the RISK ZONE beyond the danger zone wea...

Page 77: ...l directions Harness the unit on the right side of your body WARNING DANGER In addition to head eye face and ear protectors wear shoes to protect your feet and improve your footing on slippery surface...

Page 78: ...mmer balances WARNING CAUTION The hook is situated at your right hip and the quick release latch is situated at the outside 5 To quickly detach the grass trimmer from the harness pull the quick releas...

Page 79: ...This results in the debris being thrown AWAY from you WARNING DANGER Tilting the head to the wrong side will shoot the debris TOWARDS you If the line head is held flat to the ground so that cutting o...

Page 80: ...and catch the line Rather than cut the weed right through just use the very end of the line to wear through thestem slowly WARNING DANGER Do not use a steel blade for edging or scalping SCALPING AND...

Page 81: ...catch on the blade head and flap around or be thrown into the air Blade thrust is the reaction which may occur when the spinning blade contacts anything it cannot cut This contact may cause the blade...

Page 82: ...thick and hard that you should use a saw blade instead of the brush blade Growth up to 3 inches in diameter which is too thick for scything may be cut by sawing Sawing requires judgement on your part...

Page 83: ...age to engine fuel lines and other engine parts OIL 1 PART MIXTURE RATIO IS 30 1 GASLINE 30 PART GASLINE 30PART OIL 1 PART Fuel mixture at the rate other than 30 1 may cause damage to the engine Ensur...

Page 84: ...tored longer than this time it should be removed and filled with fresh mixture WARNING DANGER 2 Never fill the fuel tank to the very top under 3 4 of the tank 3 Never add fuel to the tank in a closed...

Page 85: ...alse fires 5 Push choke lever inwards excessive cranking with choke lever will cause flooding engine making it difficult to start 6 Pull starter handle until engine starts 7 Allow engine to warm up fo...

Page 86: ...o avoid the risk of personal injury EXHAUST PORT AND SILENCER z Depending on the type of fuel used the type and amount of oil used and or your operating conditions the exhaust port and silencer may be...

Page 87: ...ne or abnormalities in engine performance z When filter is dirty replace the filter z When the inside of the fuel tank is dirty it can be cleaned by rinsing the tank out with gasoline CHECK SPARK PLUG...

Page 88: ...come a thrown object as the blade begins to turn WARNING DANGER Please empty the fuel tank before transporting to avoiding the engine leaked For avoiding the cutting attachment damaged the brush cutte...

Page 89: ...ulation damage spark gap is too large or small clean the oily deposits replace spark plug adjust spark gap 0 6 0 7mm cylinder compress pressure normal fuel system normal high voltage wire spark abnorm...

Page 90: ...ENGINE RUNNING UNSTABLE symptom probable cause remedy there are knock sound in engine piston piston ring cylinder attrite piston pin piston attrite bearing of crank shaft attrite replace piston pisto...

Page 91: ...r purchasing a product Before using our pole saw please read this manual carefully to understand the proper use of your unit OWNER OPERATOR MANUAL MULTI TOOL BRUSH CUTTER MODEL KZ 4000MT PRO 2S KASEI...

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Page 93: ...81 CONTENTS INTRODUCTION TECHNICAL DATA 82 SYMBOL 83 ATTACHING THE TOOLS TO THE DRIVE SHAFT ASSEMBLY 85 Operation 86...

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Page 95: ...emote type Spiral bevel gear Drive shaft Maximum speed of gear shaft engine speed min 7030 9100 Idle speed min 2500 3000 Weight when dry kg 8 8 Reduction ratio 17 22 Type of handle Double grip Cutting...

Page 96: ...ed for use with a toothed saw type blade RPM Decal Rotational direction and maximum speed of the shaft for the cutting attachment Boots Wear non slip safety footwear when using this equipment Gloves W...

Page 97: ...84 Guaranteed sound power level Beware Of Blade Thrust Continued movement of saw blade after cutting through log A harzard from fire flammable materials...

Page 98: ...arefully fit attachment drive shaft assembly 5 into coupler 3 4 After the attachment drive shaft is in the coupler release the locator pin 1 5 Turn the attachment drive shaft until the locator pin eng...

Page 99: ...rated Before starting a job check the area and remove all obstacles and objects that could be thrown by the blade Do not adjust the wheel height or try to remove anything entangled to the blade with t...

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Page 101: ...r purchasing a product Before using our pole saw please read this manual carefully to understand the proper use of your unit OWNER OPERATOR MANUAL MULTI TOOL BRUSH CUTTER MODEL KZ 4000MT PRO 2S KASEI...

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Page 103: ...CONTENTS INTRODUCTION TECHNICAL DATA 89 SYMBOL 90 ATTACHING THE TOOLS TO THE DRIVE SHAFT ASSEMBLY 92 DESCRIPTION 93 OPERATION 94 RESETTING TINED FOR DEEP CULTIVATION 95...

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Page 105: ...haft Maximum speed of gear shaft engine speed min 240 9100 Idle speed min 2500 3000 Weight when dry kg 11 Reduction ratio 1 38 Type of handle Double grip Cutting Attachment Type of cut Cutting blades...

Page 106: ...ed for use with a toothed saw type blade RPM Decal Rotational direction and maximum speed of the shaft for the cutting attachment Boots Wear non slip safety footwear when using this equipment Gloves W...

Page 107: ...91 Guaranteed sound power level Beware Of Blade Thrust Continued movement of saw blade after cutting through log A harzard from fire flammable materials...

Page 108: ...arefully fit attachment drive shaft assembly 5 into coupler 3 4 After the attachment drive shaft is in the coupler release the locator pin 1 5 Turn the attachment drive shaft until the locator pin eng...

Page 109: ...dental contact with tines 3 HUB Separately attached to axle ends by clevis pin and spring pin Tines bolt to hubs 4 TINES Identical on right and left side from operator s position See page 12 for optio...

Page 110: ...ttachment is capable of tilling in the forward or reverse direction for deep soil tilling Till forward then lightly pull unit rearward allowing the tines to make a deeper cut into the soil deep soil c...

Page 111: ...hub aligning the left and right tine blade ends directly across from each other 1 remove four 4 spring pins A and four 4 parallel pins B mounting left tine to hub the bolts will be mounted in hole lab...

Page 112: ...hould be cleaned then use closed packaging packaging should be firm Store the machine in dry place For transportation safety The machine should comply with ISTA Meaning of crossed out wheeled dustbin...

Page 113: ...Product Serial No Invoice DN No Date of Delivery Dealer s Office Seal Dealer Sign Customer Sign I We accept the terms and conditions of Warranty as in the Warranty Card DEALER S COPY Warranty Card KZ...

Page 114: ...using the pressure washers to draw water which is contaminated with dust solvents eg paint thinners gasoline oil etc vii Repair done by unauthorized service people viii Those parts subject to wear te...

Page 115: ...the Carburetor Tuning Check and Sharpen the cutting Tools Start and Check the Noise Vibration Loosen Fasteners etc Product familiarization on Usage Routine maintenance and Storage Customer Signature...

Page 116: ...Small Maintenance Big Savings Small Maintenance Big Savings Small Maintenance Big Savings...

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Page 118: ...T LTD Annapurna House 1 1G 7th Cross New Guddadahalli Mysore Road Bangalore 560 026 Customer Care 1800 425 3036 email marketing ratnagiriimpex com www ratnagiriimpex com AN ISO 9001 2008 CERTIFIED COM...

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