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Maintenance and Inspection

Periodical Servicing

Scheduled Servicing Chart

Illust No.

Parts name

Scheduled  servicing 

250,000

Remarks

1

Tray full sensor (front/rear)

clean

The following figure shows the locations of the parts that require scheduled servicing:

[1]

[1]

F-3-1

F-3-1

Summary of Contents for Shift Tray-E1

Page 1: ...6 5 4 3 2 1 Shift Tray E1 Service Manual ...

Page 2: ... 2 4 Outline of Electrical Components 4 2 Removing from the Host Machine 4 2 Removing the Shift Tray 4 2 Drive System 4 4 Removing the Shift Tray 4 4 Electrical System 4 7 Removing the Shift Tray 4 7 5 Adjustment at Time of Parts Replacement 5 2 6 Installation Shift Tray E1 6 2 Checking the Contents 6 2 Checking before Installation 6 3 Installation Procedure 6 3 ...

Page 3: ...1 1 Product Specification Specification Names of Parts ...

Page 4: ...k sort 500sheets 64g m2 paper non sort 250sheets 64g m2 paper Accuracy of alignment sort 50mm or less delivery direction 20mm or more shift direction between stacks between stacks 5mm or less shift direction within stack non sort 100mm or less Tray full detection 2 by reflection type sensor 2 pc monitoring height of stack Power supply DC24V DC5V from host machine Maximum power consumption 12W or l...

Page 5: ...2 2 Functions Basic Construction Basic Operation ...

Page 6: ... 0 when stack of sheets exceeds limit 0 tray moves to front when 24 V is applied to SDCM1 tray moves to rear when 24 V is applied to SDCM2 Tray full sensor front PS105 J106 3 2 1 SPSFULL Shift motor J105 1 2 SDCM1 SDCM2 M101 Shift tray driver PCB F 2 1 F 2 1 Outline of the Electrical Circuitry The circuit shown below is used to drive the shift motor according to the shift control signal from the h...

Page 7: ...he machine s tray is held up by the work of a coil spring When paper is placed the tray moves down under the weight of the paper The height of the stack in the tray is monitored by the tray full sensor reflection type photo sensor and the shift tray driver PCB sends the tray full signal to the host machine when the top of the stack reaches a specific height Room for more paper Tray full sensor rea...

Page 8: ...2 2 2 4 2 4 Delivery Movement The paper from the host machine is delivered to the tray through the shift drive unit which is driven by the host machine s gear mechanism F 2 6 F 2 6 ...

Page 9: ...3 3 Periodical Servicing Maintenance and Inspection ...

Page 10: ...eriodical Servicing Scheduled Servicing Chart Illust No Parts name Scheduled servicing 250 000 Remarks 1 Tray full sensor front rear clean The following figure shows the locations of the parts that require scheduled servicing 1 1 F 3 1 F 3 1 ...

Page 11: ...4 4 Parts Replacement Procedure Outline of Electrical Components Removing from the Host Machine Drive System Electrical System ...

Page 12: ...4 PS103 Tray paper sensor detects the sheet on the tray FK2 0149 P006 12 J104 PS104 Tray full sensor rear detects sheet full on the tray FK2 0316 J104 PS105 Tray full sensor front detects sheet full on the tray FK2 0316 P006 11 J106 1 Shift tray driver PCB Shift tray driver control FM2 3241 F 4 1 F 4 1 Removing from the Host Machine Shift Tray Removing the Shift Tray 1 Remove the Left Rear Cover a...

Page 13: ... Cap 6 Disconnect the 2 connectors 7 Remove the Harness Fixation Plate 1 Claw 1 Boss Screw RS Tightening M4x8 x2 F 4 3 F 4 3 F 4 4 F 4 4 8 Remove the Reinforcing Plate Screw RS Tightening M4x20 x2 9 Remove the Reinforcing Plate Screw RS Tightening M4x20 Protrusion F 4 5 F 4 5 F 4 6 F 4 6 ...

Page 14: ...le 2 Remove the Toner Replacement Cover 3 Remove the Left and Right Face Covers 4 Remove the Left Upper Cover x3 x2 F 4 7 F 4 7 5 Take out the Shift Drive Unit 2 Screws Binding M4x2 3 Rubber Caps x2 Cap Cap 6 Disconnect the 2 connectors 7 Remove the Harness Fixation Plate 1 Claw 1 Boss Screw RS Tightening M4x8 x2 F 4 8 F 4 8 F 4 9 F 4 9 ...

Page 15: ...Protrusion F 4 10 F 4 10 F 4 11 F 4 11 Removing the Tray Drive Unit 1 Free the 2 retaining claws 1 and detach the cable retaining plate 2 1 2 2 Remove the 2 screws 3 and detach the 2 tray full sensors 4 and the 2 grounding wires 3 Free the cable of the tray full sensor from the clamp 5 and disconnect the connector 6 F 4 12 F 4 12 ...

Page 16: ...ft tray remove the 4 screws 7 and detach the 4 shaft retainers 8 then detach the tray drive assembly 9 F 4 13 F 4 13 7 8 8 9 5 Pull off the shaft 10 from the tray drive assembly then remove the 3 screws 11 and detach the shield cover 12 F 4 14 F 4 14 ...

Page 17: ...ve unit 15 F 4 15 F 4 15 13 14 15 Electrical System Shift Tray Driver PCB Removing the Shift Tray 1 Remove the Left Rear Cover and disconnect the Reader Power Supply Cable 2 Remove the Toner Replacement Cover 3 Remove the Left and Right Face Covers 4 Remove the Left Upper Cover F 4 16 F 4 16 ...

Page 18: ... Unit 2 Screws Binding M4x2 3 Rubber Caps F 4 17 F 4 17 x2 Cap Cap 6 Disconnect the 2 connectors 7 Remove the Harness Fixation Plate 1 Claw 1 Boss Screw RS Tightening M4x8 x2 8 Remove the Reinforcing Plate Screw RS Tightening M4x20 F 4 18 F 4 18 ...

Page 19: ...ay Driver PCB 1 Free the 2 retaining claws 1 and detach the cable retaining plate 2 F 4 19 F 4 19 F 4 20 F 4 20 1 2 2 Remove the 2 screws 3 and detach the 2 tray full sensors 4 and the 2 grounding wires 3 Free the cable of the tray full sensor from the clamp 5 and disconnect the connector 6 F 4 21 F 4 21 ...

Page 20: ...ift tray remove the 4 screws 7 and detach the 4 shaft retainers 8 then detach the tray drive assembly 9 F 4 22 F 4 22 7 8 8 9 5 Pull off the shaft 10 from the tray drive assembly then remove the 3 screws 11 and detach the shield cover 12 F 4 23 F 4 23 ...

Page 21: ...4 4 4 11 4 11 11 12 10 6 Disconnect all connector from the shift tray driver PCB 7 Remove the 5 screws 13 and detach the shift tray driver PCB 14 F 4 24 F 4 24 13 14 F 4 25 F 4 25 ...

Page 22: ...5 5 Adjustment Adjustment at Time of Parts Replacement ...

Page 23: ... 1 Remove the 3 face covers 1 2 Remove the 2 screws 1 and detach the shift drive unit 2 x2 Cap Cap F 5 1 F 5 1 3 Loosen the screw 1 and temporarily fix both of the tray full sensors 2 in place where they are farthest from the paper 1 2 1 2 4 Place a stack of paper about 60 mm in height over the point of detection of either of the tray full sensors on the shift tray 60mm F 5 2 F 5 2 F 5 3 F 5 3 ...

Page 24: ...sensor closest to the paper keep adding a sheet of paper until ON is indicated 1 F 5 4 F 5 4 F 5 5 F 5 5 7 Perform step 6 for the other sensor 8 Press the Stop key to end the adjustment 1 When moving the sensor front rear be sure to do so starting from where it is farthest from the paper This is important in respect of the characteristics of the sensor 2 Be sure that the grounding terminal of the ...

Page 25: ...6 6 Installation Checking the Contents Installation Procedure ...

Page 26: ...ay Cover x 1 4 Shift Tray Support Base x 1 5 Reinforcing Plate x 1 6 Shift Delivery Support Base 1 x 1 7 Shift Delivery Support Base 2 x 1 9 Rubber Cap x 3 10 Shift Tray Shaft x 1 12 Screw RS Tightening M4x8 x 4 13 Screw Binding M4x6 x 2 8 Face Cover x 1 11 Screw RS Tightening M4x20 x 2 F 6 1 F 6 1 ...

Page 27: ...nect the power plug Installation Procedure 1 Free the Reader Communication Cable and the Reader Power Supply Cable from the 2 Wire Saddles 2 Remove the Left Rear Cover 2 Protrusion F 6 2 F 6 2 3 Open the Toner Replacement Cover 4 Remove the 2 Finisher Connection Covers The removed Finisher Connection Cover will not be used 1 Claw each x2 5 Remove the Left Upper Cover 3 Screws 3 Claws 3 Protrusions...

Page 28: ...the Shift Delivery Support Base 1 using the removed screws x2 x2 F 6 5 F 6 5 F 6 6 F 6 6 8 Remove the screw and install the Shift Delivery Support Base 2 using the removed screw and the screw included in the package 1 Screw RS Tightening M4x8 x2 9 Install the Shift Tray Support Base 2 Bosses 2 Screws RS Tightening M4x8 x2 Boss Boss F 6 7 F 6 7 F 6 8 F 6 8 ...

Page 29: ...6 6 6 5 6 5 10 Install the Shift Tray Cover Install the Shift Tray Cover 2 Claws 3 Stepped Screws Use the screws removed in step 6 x3 Claw x2 F 6 9 F 6 9 11 Install the Shift Tray Shaft F 6 10 F 6 10 ...

Page 30: ...usion 13 Install the Reinforcing Plate 2 Screws RS Tightening M4x20 x2 F 6 11 F 6 11 F 6 12 F 6 12 14 Install the Harness Fixing Plate attached to the end of the Shift Tray Cable 1 Claw 1 Boss 1 Screw RS Tightening M4x8 2 connectors Boss Claw x2 F 6 13 F 6 13 ...

Page 31: ...e unit x2 Rubber Cap Rubber Cap F 6 14 F 6 14 16 Install the Left Upper Cover 17 Remove the Face Cover from the Delivery Cover removed in step 6 18 Install the Face Cover removed in step 17 and the Face Cover included in the package 19 Close the Toner Replacement Cover 20 Return the Reader Communication Cable and the Reader Power Supply Cable to their original position F 6 15 F 6 15 ...

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