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Canon Paper Deck-AF1, Service Manual

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Canon Paper Deck-AF1 Service Manual Download Page 58

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Parts Replacement and Cleaning Procedure > List of Parts > Switches

Parts Replacement and Cleaning Procedure > List of Parts > Switches

Switches

S108

S208

S308

S007

SW001

F-4-19

F-4-19

No.

Part name

Part number

Reference

SW001

Cassette heater switch

FG3-4324

-

S007

Deck left front cover safety switch

WC4-5301

-

S108

Upper deck safety switch

4H1-6481

-

S208

Middle deck safety switch

4H1-6481

-

S308

Lower deck safety switch

4H1-6481

-

Summary of Contents for Paper Deck-AF1

Page 1: ...5 4 3 2 1 Paper Deck AF1 Service Manual November 19 2009 Revision 2 Product Outline Technology Periodic Servicing Parts Replacement and Cleaning Procedure Installation Appendix ...

Page 2: ... information as the need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companie...

Page 3: ...power switch closing the front door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practic...

Page 4: ...0 0 0 4 0 4 ...

Page 5: ... Overview 6 Pickup Block 7 Feed Block 11 Compartment Block 14 Detecting Jams 19 Power Supply 21 Servicing Work 23 4 Periodic Servicing 3 1 Periodic Service Works 2 5 Parts Replacement and Cleaning Procedure 4 1 Removing this Equipment 2 List of Parts 5 External Covers 5 Main Units 6 Consumable Parts Requiring Periodic Replacement and Cleaning Points 7 Solenoids 8 Clutches 9 Motors 10 Fans 11 Heate...

Page 6: ...cedure for Installing Options 2 Checks to Make before Installation 3 Checking the Power Supply 3 Checking the Installation Space 3 Installation Precautions 4 Checking the Supplied Parts 5 How to Utilize This Installation Procedure 6 When Using the Contained Parts Bundled Components in the Shipping Carton 6 Symbols in the Illustration 6 Unpacking Procedure 7 Installation Procedure 12 Making Prepara...

Page 7: ...Safety Precautions Points to Note About Turning Off the Main Power Switch Notes Before it Works Serving ...

Page 8: ... has only a leakage breaker This equipment is powered when the main power switch of the host machine is turned on The leakage breaker detects overcurrent and power leakage MEMO Explain to the customer that the leakage breaker must be checked once or twice a month and the result must be recorded Leakage breaker F 0 1 F 0 1 ...

Page 9: ... to turn off the power source according to the specified steps and disconnect the power plug Caution Do not turn off the power switch of the host machine when downloading is under way Turning off the main power switch while downloading is under way can disable the machine ...

Page 10: ...1 1 Product Outline Product Outline Features Specifications Names of Parts Explanation of Basic Op erations ...

Page 11: ...of paper can be fed A maximum of 6000 sheets 3 decks x 2000 sheets 80 g m2 High productivity Productivity of a maximum of 110 PPM is assured A variety of media can be fed This equipment can feed coated thick and handle 52 to 300 g m2 media Side guide plate with a free stop mechanism You can easily change the position of the side guide plate when setting paper in the deck ...

Page 12: ... 1 8 to 13 x 19 1 4 182 mm x 182 mm to 330 2 mm x 487 7 mm Media size switching Switched by the user free stop Stack height number of sheets Each deck 210 mm 2000 sheets 80 g m2 Media type detection No Input from the control panel of the host machine Media size detection No Input from the control panel of the host machine Remaining paper level detection Yes Displayed on the control panel of the ho...

Page 13: ...s of Parts External View Front Escape tray Deck upper rear cover Deck upper front cover Deck left front cover Upper deck Middle deck Lower deck Deck open switch F 1 1 F 1 1 External View Rear Power plug Cassette heater switch Leakage breaker Deck Rear Left Cover Deck Rear Right Cover Deck Right Cover F 1 2 F 1 2 ...

Page 14: ... 4 1 2 3 4 11 13 12 14 15 11 12 12 1 Deck pickup roller 9 Horizontal path feed right roller 2 Deck pickup feed roller 10 Horizontal path feed left roller 3 Deck separation roller 11 Pickup block 4Deck pull out roller 12 Lifter 5 Vertical path Upper feed roller 13 Upper deck 6 Vertical path Middle feed roller 14 Middle deck 7 Vertical path lower feed roller 15 Lower deck 8 Lower deck feed roller F ...

Page 15: ...open the deck LED stays lit No paper LED blinks The lifter is moving up or down LED stays unlit Paper is present with the deck open or closed 2 Cassette heater switch Used to turn on off the cassette heater ON Always power on OFF Always power off MEMO The heater mark shown at the left of the cassette heater switch indicates that this switch is a cassette heater switch Heater mark Cassette heater s...

Page 16: ...2 2 Technology Technology Basic Configuration Controls ...

Page 17: ...ery block Deck block 2 Supplies paper from a deck during printing It consists of three decks Pickup block 3 Picks up sheets one by one from the deck block and hands them over to the feed unit It is provided for each deck in the deck block Feed block 4 Feeds the paper received from each pickup block to the host machine MEMO This equipment does not have a microcomputer CPU It is controlled by the DC...

Page 18: ...Regulator Noise filter PCB Leakage breaker Host machine Motor Fan Clutch switch Sensor Solenoid Sensor options Deck driver PCB Motor driver Cassette heater options Air heater options F 2 2 F 2 2 Component Configuration Roller Layout 1 2 3 4 5 8 1 2 3 4 1 2 3 4 6 7 9 10 1 Deck pickup roller 6 Vertical path Middle feed roller 2 Deck pickup feed roller 7 Vertical path lower feed roller 3 Deck separat...

Page 19: ...ration M004 M003 CL101 CL102 M001 CL202 CL301 SL101 M102 SL201 M202 M302 SL301 M101 M201 M301 SL102 SL202 CL302 SL302 M002 CL201 M001 deck pickup motor SL102 Upper deck open close solenoid M002 Vertical path Upper feed motor SL201 Middle deck pickup roller release solenoid M003 Vertical path Lowerfeed motor SL202 Middle deck open close solenoid M004 Horizontal path feed motor SL301 Lowerdeck picku...

Page 20: ...chine The unit configuration and pickup operation of the upper middle and lower decks are the same The paper picked up from each deck is fed to the host machine via the vertical and horizontal paths The unnecessary paper caused by double feeding is delivered to the escape tray via the escape path in the host machine Paper pickup Paper feed Paper delivery to host machine F 2 6 F 2 6 ...

Page 21: ...urst and judges whether double feeding occurs or not according to the echo level 2 13 Item Explanation of operation Reference 3 Compartment Deck open close control When the deck open switch is pressed the lifter starts to descend When the lifter HP sensor detects the home position of the lifter the lifter stops and the deck open close solenoid turns on to unlock the deck 2 14 Lifter control The li...

Page 22: ...the deck pull out roller to deliver paper to the feed unit MEMO Pickup control is performed in the same manner for all decks Deck Driver Pcb Host machine M001 Deck Pull out Roller Deck pickup roller Deck pickup feed roller Deck separation roller S102 S202 S302 S101 S201 S301 Deck pull out sensor detection signal Deck pickup sensor detection signal Deck pull out clutch drive signal Deck pickup clut...

Page 23: ...ed control is performed by the DC controller PCB of the host machine via the deck driver PCB The air assisted control items are listed below MEMO The flotation fan FAN201 FAN301 FAN202 FAN302 and swing motor M202 M302 are also controlled in the same manner as the following flotation fan FAN101 FAN102 and swing motor M102 Paper type Left flotation fan FAN101 Right flotation fan 1 FAN102 Swing motor...

Page 24: ...deck driver PCB Air heater control items are listed below MEMO The air heater HT201 HT301 flotation fan FAN201 FAN301 FAN202 FAN302 and swing motor M202 M302 are also controlled in the same manner as the following air heater HT101 flotation fan FAN101 FAN102 and swing motor M102 Paper type Air heater HT101 Left flotation fan FAN101 Right flotation fan 1 FAN102 Swing motor M102 Non coated paper 52 ...

Page 25: ... and the home position of the shutter MEMO Swing operation is performed in the same manner for all decks Swing motor M102 202 302 Swing hp sensor S116 216 316 sutter sutter F 2 11 F 2 11 Paper Surface Detection Control The paper surface sensor S104 S204 S304 mounted at the pickup roller of each deck is used to detect the paper surface When the paper surface detection lever is pushed up by the top ...

Page 26: ...host machine indicates the absence of paper on its control panel Paper presence S103 S203 S303 Paper detecting lever Lifter Paper absence S103 S203 S303 Lifter Paper detecting lever F 2 24 F 2 24 F 2 25 F 2 25 Feed Block Feed Control Paper fed from each deck is fed to the host machine via the vertical and horizontal paths The unnecessary paper cased by double feeding or jam is delivered to the esc...

Page 27: ...e rotation of the lower feed roller to feed paper on the vertical path at 750 mm sec The paper feed state is detected by the lower deck feed sensor S004 2 Horizontal Path a Upper deck Middle deck Lower deck For the paper fed from the vertical path the drive of the horizontal feed M004 triggers the rotation of the horizontal feed right roller and the horizontal feed left roller to feed paper on the...

Page 28: ...uble feeding of paper it is judged as being a double feeding jam The double feeding sensor PS009 S010 emits ultrasonic sounds like burst and judges whether double feeding occurs or not according to the echo level The layer of the air between double fed sheets lowers the echo level When a double feeding jam occurs the sheets preceding the double fed sheet are fed to the host machine The double fed ...

Page 29: ... several centimeters by the force of the spring The unlock of the deck is delayed to fully press down the paper being fed and prevent the paper from being caught in traps such as a guide and enable the additional paper supply If the pull out sensor S102 S202 S302 has been turned on due to a jam or any other fault in the pickup block the deck does not open until you open the deck left front cover a...

Page 30: ...cle sensor S106 S206 S306 is also used to prevent damage to this equipment and prevents foreign objects inside the compartment from hitting the ceiling before the paper surface sensor S104 S204 S304 detects the top surface of the stack of paper Descension Control When the deck open switch is pressed the lifter starts to descend to the position where the lifter HP sensor S111 S211 S311 turns on A l...

Page 31: ... stopped due to a failure such as a failure in the lifter HP sensor S111 S211 S311 the deck may be broken In order to prevent excess downward movement of the lifter the lifter lower limit sensor S112 S212 S312 detects the lower limit of the lifter position Foreign Body Detection In the case that small size paper has been set on the deck and the lifter goes up with foreign matters or paper remained...

Page 32: ...ecks because the upper deck can be warmed by these decks Cassette heater middle deck CHT201 Cassette heater lower deck CHT301 F 2 20 F 2 20 Remaining Paper Level Detection Control The level of the paper remaining in the deck is detected by counting the lifter motor M101 M201 M301 pulses that represent the distance of movement of paper from the lifter HP sensor S111 S211 S311 to the paper surface s...

Page 33: ...r sizes move the side and rear guide plates to suit the paper side and enter the appropriate paper size in the user mode 1 In the user mode of the host machine select Additional function Common settings Paper registration 2 Select a deck and then click Setting 3 Select a paper size MEMO The paper size can be switched in the same manner for all decks Side guide plate Rear guide plate F 2 22 F 2 22 ...

Page 34: ... the paper jam and then stops the machine After stopping the machine it displays the jam recovery procedure on the control panel S102 S101 S202 S201 S302 S301 S001 S002 S003 S009 S005 S010 S004 S001 Vertical path upper sensor S002 Vertical path middle sensor S003 Vertical path lower sensor S004 Lower deck feed sensor S005 Delivery sensor S009 Double feeding sensor Receive S010 Double feeding senso...

Page 35: ...if the specified time has lapsed since the lower deck feed sensor had turned on 0139 Upper deck pull out sensor stationary jam S102 The pull out sensor does not turn off if the specified time has lapsed since the sensor had turned on 022F Middle deck pull out sensor stationary jam S202 0231 Lower deck pull out sensor stationary jam S302 0233 Vertical path upper sensor stationary jam S001 The verti...

Page 36: ...FAN202 FAN302 DC DC converter Motor M001 M002 M003 M004 Sensors S010 S007 Motor M101 M201 M301 Motor M102 M202 M302 Solenoid SL101 SL201 SL301 SL102 SL202 SL302 Clutch CL101 CL201 CL301 CL102 CL202 CL302 Motor driver DC DC converter 5V 3 3V Logic System Regulator 3 3V 5V Logic System Sensors S001 S002 S003 S004 S005 S006 S008 S009 Sensors S101 S102 S103 S104 S105 S106 S111 S112 S116 S108 Upper dec...

Page 37: ...r heater unit S111 Upper deck lifter HP sensor HT301 Air heater unit S112 Upper deck lifter lower limit sensor M001 Deck pickup motor S116 Upper deck swing HP sensor M002 Vertical path upper feed motor S201 Middle deck pickup sensor M003 Vertical path lower feed motor S202 Middle deck pull out sensor M004 Horizontal path feed motor S203 Middle deck paper presence absence sensor M101 Upper deck lif...

Page 38: ...1piece x 3 decks Replacement 4 27 Bushing Φ5 pickup unit 6 000 000 sheets 6 2pieces x 3 decks Replacement 4 32 Bushing Φ6 pickup unit 6 000 000 sheets 9 3pieces x 3 decks Replacement Bushing Φ8 pickup unit 6 000 000 sheets 36 12pieces x 3 decks Replacement Torque limiter pickup unit 7 500 000 sheets 3 1piece x 3 decks Replacement 4 28 Item Part name Expected service life Qty Operation Reference Pe...

Page 39: ... to get hurt or damage the parts Part name Action Reference Pickup unit When handling the pickup unit place it on the workbench in the specified orientation to prevent it from deforming 4 21 Deck block When removing the deck block handle it carefully because it is heavy 4 22 Upgrade Since this equipment does not incorporate a CPU upgrade is not required Carry out upgrade on the host machine side ...

Page 40: ...3 3 Periodic Servicing P e r i o d i c Servicing Periodic Service Works ...

Page 41: ...1 CR 4 000 000 sheets None DRBL 2 PD PU C2 15 Pickup block Lower deck pickup clutch FH6 5145 1 CR 4 000 000 sheets None DRBL 2 PD PU C3 16 Pickup block Upper deck pull out clutch FH6 5145 1 CR 4 000 000 sheets None DRBL 2 PD PU CL 4 30 17 Pickup block Middle deck pull out clutch FH6 5145 1 CR 4 000 000 sheets None DRBL 2 PD PU C2 18 Pickup block Lower deck pull out clutch FH6 5145 1 CR 4 000 000 s...

Page 42: ...eck separation roller FB5 6586 3 1piece x 3 decks CL 100 000 sheets Clean it with a cloth wetted with water and squeezed tightly None None 4 26 41 Pickup block Deck pull out roller FC3 6059 3 1piece x 3 decks CL 200 000 sheets Clean it with a cloth wetted with water and squeezed tightly None None 4 27 42 Feed block Vertical path upper feed roller FC3 6155 1 CL 200 000 sheets Clean it with a cloth ...

Page 43: ... limiter Bushing Φ8 Bushing Φ8 Bushing Φ8 Bushing Φ8 Bushing Φ6 Bushing Φ6 Bushing Φ5 Deck pull out clutch Deck pickup clutch Deck pickup roller release solenoid MEMO The center value of the evaluation result data is used to determine the replacement interval The replacement interval may vary depending on the installation environment and the status of use Part numbers are subject to change due to ...

Page 44: ...the pickup unit 3 Clean the roller with a cloth wetted with water and squeezed tightly 4 26 Deck pull out roller 1 Remove the pickup unit from the paper deck 2 Clean the roller with a cloth wetted with water and squeezed tightly 4 27 Vertical path upper feed roller 1 Open the deck left front cover and then open the vertical path guide 2 Clean the roller with a cloth wetted with water and squeezed ...

Page 45: ... a r t s R e p l a c e m e n t a n d C l e a n i n g Procedure Removing this Equipment List of Parts External Covers Main Units P e r i o d i c P a r t s R e p l a c e m e n t Consumable Parts and Cleaning Parts Solenoids Clutches Motors Fans PCBs ...

Page 46: ...ing this Equipment 1 Turn off the host machine 2 Disconnect the power cable of the paper deck 3 Remove the interface cover from the host machine x1 4 Disconnect the interface cable connected between the host machine and paper deck x1 5 Raise the two deck stoppers to the highest position and then secure them F 4 1 F 4 1 F 4 2 F 4 2 F 4 3 F 4 3 ...

Page 47: ...then tighten the screw securely 7 Disconnect the shunt cable connected between the host machine and paper deck x1 8 Loosen the screw securing the latch plate at the front of the paper deck raise the latch plate and then tighten the screw securely Close the deck left front cover 9 Loosen the screw securing the latch plate at the rear of the paper deck raise the latch plate and then tighten the scre...

Page 48: ...4 4 4 4 Parts Replacement and Cleaning Procedure Removing this Equipment Parts Replacement and Cleaning Procedure Removing this Equipment 10 Separate the paper deck from the host machine F 4 8 F 4 8 ...

Page 49: ...of Parts External Covers 1 2 5 4 3 6 7 8 F 4 9 F 4 9 No Part name Part number Reference 1 Deck left front cover FM4 1751 4 17 2 Deck rear left cover FC3 5872 4 18 3 Deck rear right cover FC3 6069 4 18 4 Deck upper rear cover FL3 2186 5 Deck right cover FC3 6068 4 19 6 Upper deck cover FC3 5897 4 19 7 Middle deck cover FC3 5891 8 Lower deck cover FC3 5893 ...

Page 50: ...edure List of Parts Main Units Parts Replacement and Cleaning Procedure List of Parts Main Units Main Units 3 1 3 3 2 2 2 No Part name Part number Reference 1 Feed unit FM4 1814 2 Pickup unit FM4 1807 4 21 3 Deck unit FM4 1790 4 22 F 4 10 F 4 10 ...

Page 51: ...ng Points Consumable Parts Pickup block 1 2 3 4 6 5 8 7 9 12 12 10 11 12 12 11 F 4 11 F 4 11 No Part name Part number Reference 1 Deck pickup roller front FF5 7830 4 24 2 Deck pickup roller rear FF5 7829 3 Deck pickup feed roller FF6 1975 4 25 4 Deck separation roller FB5 6586 4 26 5 Deck pull out roller FC3 6059 4 27 6 Torque limiter FC7 2494 4 28 7 Deck pickup clutch FH6 5145 4 29 8 Deck pull ou...

Page 52: ...155 7 Vertical path middle feed roller FC3 6155 8 Vertical path lower feed roller FC3 6153 9 Lower deck feed roller FC3 6154 10 Horizontal path feed right roller FC3 6156 11 Horizontal path feed left roller FC3 6156 F 4 12 F 4 12 Solenoids SL102 SL101 SL202 SL201 SL302 SL301 No Part name Part number Reference SL101 Upper deck pickup roller release solenoid FH6 5146 4 33 SL102 Upper deck open close...

Page 53: ...102 CL201 CL202 CL301 CL302 F 4 14 F 4 14 No Part name Part number Reference CL101 Upper deck pickup clutch FH6 5145 4 35 CL102 Upper deck pull out clutch FH6 5145 4 36 CL201 Middle deck pickup clutch FH6 5145 4 35 CL202 Middle deck pull out clutch FH6 5145 4 36 CL301 Lower deck pickup clutch FH6 5145 4 35 CL302 Lower deck pull out clutch FH6 5145 4 36 ...

Page 54: ... M001 Deck pickup motor FL3 2206 4 37 M002 Vertical path upper feed motor FL3 2207 4 38 M003 Vertical path lower feed motor FL3 2207 4 38 M004 Horizontal path feed motor FL3 2207 4 39 M101 Upper deck lifter motor FL3 2205 4 39 M102 Upper deck swing motor FH5 1040 4 41 M201 Middle deck lifter motor FL3 2205 4 39 M202 Middle deck swing motor FH5 1040 4 41 M301 Lower deck lifter motor FL3 2205 4 39 M...

Page 55: ... 16 No Part name Part number Reference FAN001 Power supply cooling fan FK2 6484 4 42 FAN101 Upper deck left flotation fan FH5 1218 4 43 FAN102 Upper deck right flotation fan FH5 1218 4 44 FAN201 Middle deck left flotation fan FH5 1218 4 43 FAN202 Middle deck right flotation fan FH5 1218 4 44 FAN301 Lower deck left flotation fan FH5 1218 4 43 FAN302 Lower deck right flotation fan FH5 1218 4 44 ...

Page 56: ...ters Heaters HT301 option HT101 option HT201 option CHT201 option CHT301 option F 4 17 F 4 17 No Part name Part number Reference CHT201 Cassette heater middle deck 230V FM3 3772 CHT301 Cassette heater lower deck 230V FM3 3772 HT101 Air heater unit 230V FH7 4804 HT201 Air heater unit 230V FH7 4804 HT301 Air heater unit 230V FH7 4804 ...

Page 57: ...per surface sensor WG8 5776 S105 Upper deck lifter upper limit sensor WG8 5776 S106 Upper deck foreign substance sensor WG8 5776 S111 Upper deck lifter HP sensor WG8 5776 S112 Upper deck lifter lower limit sensor WG8 5776 S116 Upper deck swing HP sensor WG8 5776 S201 Middle deck pickup sensor WG8 5736 S202 Middle deck pull out sensor WG8 5736 S203 Middle deck paper presence absence sensor WG8 5776...

Page 58: ...e List of Parts Switches Switches S108 S208 S308 S007 SW001 F 4 19 F 4 19 No Part name Part number Reference SW001 Cassette heater switch FG3 4324 S007 Deck left front cover safety switch WC4 5301 S108 Upper deck safety switch 4H1 6481 S208 Middle deck safety switch 4H1 6481 S308 Lower deck safety switch 4H1 6481 ...

Page 59: ...eference PCB1 Deck driver PCB FG3 4277 4 45 PCB2 DC Power supply PCB FK2 6317 4 46 PCB3 AC distributor PCB FG3 4278 4 48 PCB4 Noise filter PCB FM3 8400 4 49 PCB5 Upper deck open switch PCB FG3 4280 4 50 PCB6 Middle deck open switch PCB FG3 4280 PCB7 Lower deck open switch PCB FG3 4280 PCB8 Upper deck air heater PCB option FG3 4279 PCB9 Middle deck air heater PCB option FG3 4279 PCB10 Lower deck ai...

Page 60: ...rts Replacement and Cleaning Procedure List of Parts Other Parts Replacement and Cleaning Procedure List of Parts Other Other FUS001 No Part name Part number Reference FUS001 Leakage breaker FH7 7625 F 4 21 F 4 21 ...

Page 61: ...l Covers Removing the Deck Left Front Cover External Covers External Covers Removing the Deck Left Front Cover 1 Open the deck left front cover remove a screw and then remove the cover band from the deck left front cover x1 2 Remove the two deck left front cover shafts that secure the deck left front cover 3 Remove the deck left front cover F 4 22 F 4 22 F 4 23 F 4 23 F 4 24 F 4 24 ...

Page 62: ...placement and Cleaning Procedure External Covers External Covers Removing the Deck Rear Right Cover Removing the Deck Rear Left Cover 1 Remove six screws and then remove the deck rear left cover x6 Removing the Deck Rear Right Cover 1 Remove eight screws and then remove the deck rear right cover x8 F 4 25 F 4 25 F 4 26 F 4 26 ...

Page 63: ...ver in advance to prevent it from falling 1 Remove six screws and then remove the deck right cover x6 Removing the Deck Cover MEMO The removal procedure of the deck cover from the upper deck is described below The procedure of the middle and lower decks is the same 1 Open the upper deck manually 2 Remove one screw and then remove the connector cover x1 3 Remove the harness from the harness guide a...

Page 64: ...ver Parts Replacement and Cleaning Procedure External Covers External Covers Removing the Deck Cover 4 Draw ruled lines at the position of the deck cover installed and then loosen five screws 5 Remove the deck cover MEMO Install the deck cover in alignment with the ruled lines F 4 31 F 4 31 F 4 32 F 4 32 ...

Page 65: ... upper deck is described here This procedure can be used for the middle deck and lower deck 1 Insert a relatively small screwdriver in the hole in the right side panel of the upper deck to release and open the upper deck 2 Remove a screw and then remove the harness cover x1 3 Open the clamp and then remove two connectors 4 Remove the two screws securing the pickup unit Open the upper deck fully x2...

Page 66: ...pickup unit and then remove it Removing the Deck Unit MEMO The removal procedure of the upper deck is described below The procedure of the middle and lower decks is the same 1 Insert a relatively small screwdriver in the hole in the right side panel of the upper deck to release and open the upper deck 2 Open the deck left front cover F 4 37 F 4 37 F 4 38 F 4 38 F 4 39 F 4 39 ...

Page 67: ... screws securing the left side of the deck unit x3 4 Remove three screws securing the right side of the deck unit x3 5 Remove the deck unit from the paper deck MEMO The highlighted positions in the figure should be held to remove the deck unit Caution The deck unit is very heavy Be careful not to fall the deck unit when removing it F 4 40 F 4 40 F 4 41 F 4 41 F 4 42 F 4 42 ...

Page 68: ...ront rear Periodic Parts Replacement Consumable Parts and Cleaning Parts Removing the Deck Pickup Roller front rear 1 Remove the pickup unit Refer to 4 21 2 Turn over the pickup unit Remove two resin rings and then remove the deck pickup rollers front and rear Caution The front and rear deck pickup rollers are different Install the deck pickup rollers in the correct positions The following figure ...

Page 69: ...he Deck Pickup Feed Roller 1 Remove the pickup unit Refer to 4 21 2 Remove one connector and one screw x1 3 Lift the sensor bracket to remove one connector and then remove the sensor bracket 4 Turn over the pickup unit Remove resin ring and then remove the deck pickup roller front 5 Remove resin ring and then remove the deck pickup feed roller with the timing belt together 6 Remove the timing belt...

Page 70: ...rts and Cleaning Parts Removing the Deck Separation Roller Removing the Deck Separation Roller 1 Remove the pickup unit Refer to 4 21 2 Remove two screws and then remove the deck separation roller bracket x2 3 Remove the deck separation roller shaft from the deck separation roller holder 4 Remove the bearing from the deck separation roller shaft and then remove the deck separation roller F 4 50 F ...

Page 71: ... out Roller Removing the Deck Pull out Roller 1 Remove the pickup unit Refer to 4 21 2 Remove the harness from the harness holder 3 Remove one screw and then remove the harness holder x1 4 Remove E rings gear parallel pin and bearing from the deck pull out roller shaft 5 Remove the deck pull out roller from the deck pickup unit 6 Remove E rings gear parallel pin and bearing from the deck pull out ...

Page 72: ...ts Replacement and Cleaning Procedure Periodic Parts Replacement Consumable Parts and Cleaning Parts Removing the Torque Limiter Removing the Torque Limiter 1 Remove the pickup unit Refer to 4 21 2 Remove two screws and then remove the deck separation roller bracket x2 3 Remove the torque limiter from the drive shaft F 4 58 F 4 58 F 4 59 F 4 59 ...

Page 73: ...Cleaning Procedure Periodic Parts Replacement Consumable Parts and Cleaning Parts Removing the Deck Pickup Clutch Removing the Deck Pickup Clutch 1 Remove the pickup unit Refer to 4 21 2 Remove a connector and then remove the harness of the deck pickup clutch from the harness guide 3 Remove resin ring and then remove the deck pickup clutch F 4 60 F 4 60 F 4 61 F 4 61 ...

Page 74: ...eaning Procedure Periodic Parts Replacement Consumable Parts and Cleaning Parts Removing the Deck Pull out Clutch Removing the Deck Pull out Clutch 1 Remove the pickup unit Refer to 4 21 2 Remove one connector and then remove the harness of the deck pull out clutch from the harness guide 3 Remove one resin ring and then the deck pull out clutch F 4 62 F 4 62 F 4 63 F 4 63 ...

Page 75: ...emoving the Deck Pickup Roller Release Solenoid 1 Remove the pickup unit Refer to 4 21 2 Draw ruled line at the position where the deck pickup roller release solenoid is installed 3 Remove one connector and then remove the harness of the deck pickup roller release solenoid from the harness guide and two clamps 4 Remove two screws and then remove the deck pickup roller release solenoid x2 MEMO Inst...

Page 76: ...odic Parts Replacement Consumable Parts and Cleaning Parts Removing the Bushing Removing the Bushing A total of nineteen bearings are used in the pickup unit The following figure shows two non consumable bearings and seventeen consumable bearings Pickup block Bushing φ8 Bushing φ8 Bushing φ8 Bushing φ8 Bushing φ5 Bushing φ6 Bushing φ6 Non consumable parts Bushing φ6 F 4 43 F 4 43 ...

Page 77: ... Pickup Roller Release Solenoid SL101 SL201 SL301 1 Remove the pickup unit Refer to 4 21 2 Draw ruled line at the position where the deck pickup roller release solenoid is installed 3 Remove one connector and then the harness of the deck pickup roller release solenoid from the harness guide and two clamps 4 Remove two screws and then remove the deck pickup roller release solenoid x2 MEMO Install t...

Page 78: ...ose solenoid from the middle deck is described below The procedure of the upper and lower decks is the same 1 Remove the deck rear right cover Refer to 4 18 2 Open the middle deck manually 3 Draw ruled line at the position where the deck open close solenoid is installed 4 Remove one connector and then remove the harness of the deck open close solenoid from two clamps 5 Remove one screw and then re...

Page 79: ...ving the Clutches Removing the Deck Pickup Clutch CL101 CL201 CL301 Removing the Clutches Removing the Deck Pickup Clutch CL101 CL201 CL301 1 Remove the pickup unit Refer to 4 21 2 Remove one connector and then remove the harness of the deck pickup clutch from the harness guide 3 Remove the resin ring and then remove the deck pickup clutch F 4 73 F 4 73 F 4 74 F 4 74 ...

Page 80: ...ure Removing the Clutches Removing the Deck Pull out Clutch CL102 CL202 CL302 Removing the Deck Pull out Clutch CL102 CL202 CL302 1 Remove the pickup unit Refer to 4 21 2 Remove one connector and then remove the harness of the deck pull out clutch from the harness guide 3 Remove the resin ring and then remove the deck pull out clutch F 4 75 F 4 75 F 4 76 F 4 76 ...

Page 81: ...ts Replacement and Cleaning Procedure Removing the Motors Removing the Deck Pickup Motor M001 Removing the Motors Removing the Deck Pickup Motor M001 1 Remove the deck rear right cover Refer to 4 18 2 Remove two connectors 3 Remove four screws and then remove the deck pickup motor x4 F 4 77 F 4 77 F 4 78 F 4 78 ...

Page 82: ...ver Refer to 4 18 2 Remove the tension spring 3 Remove the harness from the clamp and then remove the connector 4 Remove three screws and then remove the vertical path upper feed motor x3 Removing the Vertical Path Lower Feed Motor M003 1 Remove the deck rear left cover Refer to 4 18 2 Remove the tension spring 3 Remove the harness from the clamp and then remove the connector 4 Remove three screws...

Page 83: ... Remove the harness from the clamp and then remove the connector 4 Remove three screws and then remove the horizontal path feed motor x3 Removing the Lifter Motor M101 M201 M301 MEMO The removal procedure of the lifter motor from the middle deck is described below The procedure of the upper and lower decks is the same 1 Remove the deck rear left cover Refer to 4 18 2 Remove the deck rear right cov...

Page 84: ...tors Removing the Lifter Motor M101 M201 M301 4 Remove three screws and then remove the lifter motor bracket x3 5 Remove three screws and then remove the lifter motor with the harness cover together x3 6 Remove the harness from the clamp and then remove the harness cover 7 Remove the harness from the lifter motor F 4 86 F 4 86 F 4 87 F 4 87 F 4 88 F 4 88 F 4 89 F 4 89 ...

Page 85: ...102 M202 M302 MEMO The removal procedure of the swing motor from the upper deck is described below The procedure of the middle and lower decks is the same 1 Open the upper deck manually 2 Remove papers in the deck and then fully move the side guide plate to the inside 3 Remove one screw and then remove the motor cover x1 4 Remove two screws and then remove the swing motor x2 5 Remove the harness f...

Page 86: ...pply Cooling Fan FAN001 1 Remove the deck rear right cover Refer to 4 18 2 Remove four screws and one connector x4 3 Lift the power supply box to remove two connectors 4 Remove the power supply box 5 Remove four screws and then remove the power supply cooling fan bracket from the power supply box x4 6 Remove one connector two screws and then remove the power supply cooling fan from the power suppl...

Page 87: ...the upper deck is described below The procedure of the middle and lower decks is the same 1 Remove the deck rear right cover Refer to 4 18 2 Open the upper deck manually 3 Remove papers in the deck and then fully move the side guide plate to the inside 4 Remove one screw and then remove the motor cover x1 5 Press down the air heater cover lock lever and then remove the air heater cover 6 Remove on...

Page 88: ...he upper deck is described below The procedure of the middle and lower decks is the same 1 Remove the deck rear right cover Refer to 4 18 2 Open the upper deck manually 3 Remove papers in the deck and then fully move the side guide plate to the inside 4 Remove one screw and then remove the motor cover x1 5 Press down the air heater cover lock lever and then remove the air heater cover 6 Remove one...

Page 89: ...he PCBs Removing the Deck Driver PCB PCB1 Removing the PCBs Removing the Deck Driver PCB PCB1 1 Remove the deck rear left cover Refer to 4 18 2 Remove two screws and then remove the PCB cover x2 3 Remove all connectors from the deck driver PCB 4 Remove three screws release three PCB supports and then remove the deck driver PCB x3 F 4 106 F 4 107 F 4 108 ...

Page 90: ... the DC Power Supply PCB PCB2 Removing the DC Power Supply PCB PCB2 1 Remove the deck rear right cover Refer to 4 18 2 Remove four screws and one connector x4 3 Lift the power supply box to remove two connectors 4 Remove the power supply box 5 Remove four screws and then remove the power supply cooling fan bracket from the power supply box x4 F 4 109 F 4 110 F 4 111 F 4 112 ...

Page 91: ...the DC Power Supply PCB PCB2 Parts Replacement and Cleaning Procedure Removing the PCBs Removing the DC Power Supply PCB PCB2 6 Remove two screws and then remove the PCB cover x2 7 Remove four screws release one PCB support and then remove the DC power supply PCB F 4 113 F 4 114 ...

Page 92: ...moving the AC Distributor PCB PCB3 Removing the AC Distributor PCB PCB3 1 Remove the deck rear right cover Refer to 4 18 2 Open the clamp and then remove the AC distributor PCB harness 3 Remove two screws and then the AC distributor PCB cover x2 4 Remove four connectors 5 Release six PCB supports and then remove the AC distributor PCB F 4 115 F 4 116 F 4 117 F 4 118 ...

Page 93: ...the Noise Filter PCB PCB4 Removing the Noise Filter PCB PCB4 1 Remove the deck rear right cover Refer to 4 18 2 Remove the deck right cover Refer to 4 19 3 Remove two screws x2 4 Remove three connectors 5 Remove the noise filter PCB with the bracket together 6 Remove two screws release three PCB supports and then remove the noise filter PCB F 4 119 F 4 120 F 4 121 F 4 122 ...

Page 94: ...n Switch PCB PCB5 PCB6 PCB7 Removing the Deck Open Switch PCB PCB5 PCB6 PCB7 MEMO The removal procedure of the deck open switch PCB from the upper deck is described below The procedure of the middle and lower decks is the same 1 Remove the upper deck cover Refer to 4 19 2 Remove two screws and then remove the deck open switch PCB x2 3 Remove connectors from the deck open switch PCB F 4 123 F 4 124...

Page 95: ...lation Checking the Supplied Parts How to Utilize This Instal lation Procedure Unpacking Procedure Installation Procedure Machine Relocation Work Paper Deck Double Feeding Detection Kit A1 Installa tion Procedure Air Heater Unit Installation Procedure Cassette Heater Unit In stallation Procedure ...

Page 96: ...ions in the following order 1 Paper deck 1 Refer to the sections up to Making Preparations for Installing the Parts on the Paper Deck Side in this manual 2 Double feeding sensor unit 2 3 Air heater unit 3 4 Cassette heater unit 4 5 Cassette heater mounting kit 5 6 Connection to the host machine Refer to Making Preparations for Installing the Parts on the Host Machine Side and the subsequent sectio...

Page 97: ...ing the equipment to the user Checking the Power Supply The machine must be connectable the outlet that can supply the rated voltage 10 15 at the specified ampere or higher 120V 15A 230V 10A Caution The socket outlet shall be installed near the equipment and shall be easily accessible Checking the Installation Space 1 The minimum space required for installation and maintenance is shown below 1000m...

Page 98: ...onds 2 Operate the touch panel following the shut down instructions displayed on the screen 3 When a message indicating that the options are ready to be turned off appears on the control panel screen after start of the shut down sequence turn off the main power manually 4 Remove the power plug of the host machine from the wall outlet 2 Since the equipment weighs approximately 150 kg unpacking must...

Page 99: ... pieces 8 Handle cover 2 pieces 9 Power cable 230V model only 3 pieces 10 Shunt cable 1 piece 11 Roller support plate 1 piece 12 Separation roller nip cam 3 pieces 13 Size indication plate 3 piece 14 Connect cable 1 piece 15 Screw binding screw M4 7 4 pieces 16 Screw RS tighting screw M4 8 15 pieces 17 Screw w washer screw white M4 8 3 pieces 18 Screw w washer screw black M4 8 2 pieces 19 Screw st...

Page 100: ...ration of some steps when the parts contained in the shipping carton are to be used Mind this symbol to be aware the parts contained in the shipping carton are to be used Symbols in the Illustration The frequently performed operations works are described with symbols in this procedure Check the description below Tighten Connect Connector Harness Good Connect to the outlet Remove the projection Rel...

Page 101: ...nd cushioning materials following the specified procedure Keep the removed cushioning materials for later use in case of relocation and repair Do not use a forklift when lifting the equipment 1 1 Unpack the equipment and take out the deck left front cover 2 2 Take out the upper cushioning material host machine right cover and handle 3 3 Put the plastic bag off as shown 4 4 While holding the leaf s...

Page 102: ...e in advance MEMO A reinforcing plate is attached to the cushioning material Since the reinforcing plate is no longer needed remove it together with the cushioning material F 5 22 F 5 22 6 6 Lift the right side of the equipment and then remove the cushioning material and plastic bag from the bottom 7 7 Pull out the two slope plate from the center of the palette F 5 9 F 5 9 F 5 10 F 5 10 F 5 11 F 5...

Page 103: ... secured to the slope plate with tape 9 9 With the pin hole in the palette aligned with the pin hole in the slope plate insert a pin Carry out this step for the other slope plate 10 10 Remove tapes from the left side casters front and rear of this equipment F 5 12 F 5 12 F 5 13 F 5 13 F 5 14 F 5 14 ...

Page 104: ...e palette 12 12 While pressing the leaf spring remove the handles 13 13 Store the two handles in place on the deck left front cover Loosen the screw securing the handle fixing plate and then turn down the handle fixing plate to hold the handles 14 14 Using the screw loosened in the above step and the supplied screw secure the handle fixing plate x1 F 5 15 F 5 15 F 5 16 F 5 16 F 5 17 F 5 17 F 5 18 ...

Page 105: ... hole in the right side panel of the upper deck to release and open the upper deck 17 17 Remove all the packaging tapes and cushioning materials inside the deck and then take out the supplied parts Open the middle deck and lower deck in the same manner as for the upper deck and then remove all the packaging tapes and cushioning materials inside the decks F 5 19 F 5 19 F 5 20 F 5 20 F 5 21 F 5 21 ...

Page 106: ...screw binding screw M4 7 Install the supplied separation roller nip cam on the middle and lower decks in the same man ner Close the upper and middle decks x1 2 2 Open the lower deck fully and then slightly tighten the supplied roller support plate using two screw w washer screw black M4 8 x2 3 3 Place the roller support plate in such a manner that it is on a level and in contact with the floor and...

Page 107: ...ling the Parts on the Paper Deck Side 5 5 Secure the deck left front cover using the supplied two deck left front cover shafts 6 6 Secure the deck left front cover band using a screw w washer screw white M4 8 Close the deck left front cover x1 7 7 Install the two supplied handle covers on the handle mounting holes in the deck right cover F 5 27 F 5 27 F 5 28 F 5 28 F 5 29 F 5 29 ...

Page 108: ...Machine Side 1 1 Install the supplied host machine delivery guide on the host machine using two screws RS tighting screw M4 8 x2 2 2 Remove the screw TP M4x8 from the host machine x1 3 3 Loosely fasten the supplied two screws RS tighting screw M4 8 in the host machine x2 4 4 Hook the supplied host machine right cover on the two loosely fastened screws RS tighting screw M4 8 and then set it on the ...

Page 109: ...ng the screw TP M4x8 removed from the host machine in step 2 x1 6 6 Secure the host machine right cover using the supplied screw stepped screw M4 x1 7 7 Secure the host machine right cover using the supplied six screws RS tighting screw M4 8 and the two loosely fastened screws RS tighting screw M4 8 x6 8 8 Install the supplied two latch supports using the supplied two screws RS tighting screw M4 8...

Page 110: ...rations for Installing Parts on the Host Machine Side Installation Installation Procedure Making Preparations for Installing Parts on the Host Machine Side 9 9 Install the supplied shunt cable using the supplied screw w washer screw white M4 8 x1 F 5 38 F 5 38 ...

Page 111: ...he heights using the following procedure 1 1 Connect this equipment to the host machine in such a manner that the latch supports installed on the host machine is aligned with the pins on this equipment 2 2 Check that the height difference at the rear of the host machine and this equipment is within 0 1 5mm Rear side Height difference of 0 1 5 mm 3 3 Check that the difference of the heights of this...

Page 112: ...k or host machine is not within specification adjust it using the following procedure 4 4 By removing a screw remove the wrench from the inside of the deck left front cover x1 5 5 Adjust six casters 6 6 Using a wrench loosen the upper nut on the caster 7 7 Using a wrench turn the lower nut on the caster to adjust the height Up Down F 5 42 F 5 42 F 5 43 F 5 43 F 5 44 F 5 44 F 5 45 F 5 45 ...

Page 113: ...allation Procedure Checking and Adjusting the Heights Installation Installation Procedure Checking and Adjusting the Heights 8 8 Tighten the upper nut 9 9 Secure the wrench at the original position x1 F 5 46 F 5 46 F 5 47 F 5 47 ...

Page 114: ...o right If the step is large make adjustments following the procedure below F 5 77 F 5 77 1 1 By removing a screw remove the wrench from the inside of the deck left front cover x1 2 2 If the paper deck is tilted to the left make adjustments by loosening the right front caster or tightening the right rear caster after loosening the upper nut MEMO If the step size is about 2 mm loosen or tighten the...

Page 115: ...ed to the right make adjustments by tightening the right front caster or loosening the right rear caster after loosening the upper nut MEMO If the step size is about 2 mm loosen or tighten the caster to change its height by about 4 mm to flatten out the step 5 5 Tighten the upper nut 6 6 Secure the wrench at the original position x1 F 5 51 F 5 51 F 5 52 F 5 52 F 5 53 F 5 53 ...

Page 116: ...he outlet 1 1 Open the deck left front cover loosen the screw securing the front latch plate and then hook the latch plate on the latch support 2 2 Loosen the screw securing the rear latch plate and then hook the latch plate on the latch sup port Fully tighten the screws securing the front and rear latch plates 3 3 Secure the shunt cable connected to the host machine to this equipment using a scre...

Page 117: ...ion Procedure Connecting to the Host Machine Installation Installation Procedure Connecting to the Host Machine 4 4 Loosen the screw securing the delivery guide lower the delivery guide and then tighten the screw tightly F 5 57 F 5 57 ...

Page 118: ...Stopper 1 1 By removing a screw remove the wrench from the inside of the deck left front cover x1 2 2 Secure the two stoppers 3 3 Using a wrench loosen the upper nut on the stopper 4 4 Using a wrench turn the lower nut on the stopper to low er the stopper to the floor surface 5 5 Tighten the upper nut F 5 58 F 5 58 F 5 59 F 5 59 F 5 60 F 5 60 F 5 61 F 5 61 F 5 62 F 5 62 ...

Page 119: ...25 25 Installation Installation Procedure Securing the Paper Deck Stopper Installation Installation Procedure Securing the Paper Deck Stopper 6 6 Secure the wrench at the original position x1 F 5 63 F 5 63 ...

Page 120: ... on the host machine Secure the cable bracket to the host machine using the supplied screw RS tighting screw M4 8 x1 3 3 Install the supplied interface cover on the host machine using the supplied screw binding screw M4 7 x1 4 3 Connect the supplied power cable 230V model only Caution Use the correct power cord to match the location area of installation Make sure not to leave unused power code at ...

Page 121: ...er may stagger in the deck to cause printing position displacement 1 Connect the power plugs of the host machine and this equipment to the wall outlets MEMO Make sure that the leakage breaker is turned on 2 Turn on the main power of the host machine 2 3 Press the deck open switch to open the upper deck 3 4 Raise the rear guide plate in the direction of the arrow Move the front side guide plate in ...

Page 122: ... Switching between Paper Sizes 5 6 Adjust the positions of the side and rear guide plates to the paper size 6 7 Close the upper deck Set the paper to be used by the user in the middle and lower decks 7 8 Set sizes for individual decks Additional Function Common Settings Register Paper F 5 71 F 5 71 F 5 72 F 5 72 ...

Page 123: ...k open switch to open the upper deck 2 2 Separate the supplied size indication plate into two Caution Treat the cut edges of the size indication plates appropriately so that the user does not get injured 3 3 Set the two size indication plates side by side in the indication section on the deck cover to show the paper size available through the window of the deck cover F 5 73 F 5 73 F 5 74 F 5 74 F ...

Page 124: ...tallation Installation Procedure Checking for Operation 4 4 Close the upper deck Install the size indication plates on the middle deck and lower deck in the same manner Checking for Operation 1 Supply paper from each deck to check whether paper is fed normally F 5 76 F 5 76 ...

Page 125: ...from the outlet 2 Remove the interface cover and then disconnect the interface cable 3 Disconnect the shunt cable 4 Loosen the screws securing the delivery guide raise the delivery guide and then tighten the screws firmly 5 Release the front and rear latches 6 Raise the two stoppers fully until they lock F 5 78 F 5 78 F 5 79 F 5 79 7 Remove the roller support plate from the lower deck x2 8 Remove ...

Page 126: ... Relocation Work Installation Machine Relocation Work 9 Separate this equipment from the host machine Caution When relocating this machine move it with the left side double caster side of the paper deck facing forward F 5 82 F 5 82 ...

Page 127: ... the host machine and then install options in the following order 1 Paper deck 1 Refer to Making Preparations for Installing the Parts on the Paper Deck Side and the preceding sections of Paper Deck Installation Procedure 2 Double feeding sensor unit 2 3 Air heater unit 3 4 Cassette heater unit 4 5 Cassette heater mounting kit 5 6 Connection of paper deck to host machine Refer to Making Preparatio...

Page 128: ...g the Paper Deck from the Host Machine Separating the Paper Deck from the Host Machine 1 1 Turn off the host machine 2 Disconnect the power cable of the paper deck 2 3 Remove the interface cover from the host machine x1 3 4 Disconnect the interface cable connected between the host machine and paper deck x1 4 5 Raise the two deck stoppers to the highest position and then secure them F 5 84 F 5 84 F...

Page 129: ...e paper deck delivery guide raise the delivery guide and then tighten the screw securely 6 7 Disconnect the shunt cable connected between the host machine and paper deck x1 7 8 Loosen the screw securing the latch plate at the front of the paper deck raise the latch plate and then tighten the screw securely Close the deck left front cover 8 9 Loosen the screw securing the latch plate at the rear of...

Page 130: ...A1 Installation Procedure Separating the Paper Deck from the Host Machine Installation Paper Deck Double Deeding Detection Kit A1 Installation Procedure Separating the Paper Deck from the Host Machine 9 10 Separate the paper deck from the host machine F 5 91 F 5 91 ...

Page 131: ...etection Kit A1 Installation Procedure Checking the Supplied Parts Checking the Supplied Parts 1 2 4 4 6 6 6 6 5 3 1 Double feeding sensor Reception FG3 4284 1 piece 2 Double feeding sensor Transmission FG3 4283 1 piece 3 Double feeding sensor harness 1 piece 4 Sensor cover 2 pieces 5 Clamp 2 pieces 6 Screw w washer screw white M3 x 8 4 pieces F 5 92 F 5 92 ...

Page 132: ...e Feeding Sensor Unit Installing the Double Feeding Sensor Unit 1 1 Remove six screws and then remove the paper deck rear left cover x6 2 2 Remove two screws and then remove the PCB cover x2 3 3 Connect the 7 pin connector of the supplied double feeding sensor harness to the connector CN5 on the deck driver PCB 4 4 Open the four clamps of the harness guide and three clamps F 5 93 F 5 93 F 5 94 F 5...

Page 133: ...ad the double feeding sensor harness through the clamps and then close the clamps 6 6 Thread the 5 pin connector reception side of the double feeding sensor harness through the edge saddle 7 7 Install the supplied two clamps on the side pate and then open the lower two clamps 8 8 Thread the 4 pin connector transmission side of the double feeding sensor harness through four clamps and close the cla...

Page 134: ...the Double Feeding Sensor Unit 9 9 Secure the tie tap with a lock of the double feeding sensor harness to the side plate 10 10 Open the three clamps 11 11 Thread the 4 pin connector transmission side of the double feeding sensor harness through the clamps and then close the clamps 12 12 Open the deck left front cover and then open the horizontal path guide F 5 101 F 5 101 F 5 102 F 5 102 F 5 103 F...

Page 135: ... 13 Open the two clamps 14 14 Thread the 4 pin connector transmission side of the double feeding sensor harness through the clamps and then close the clamps 15 15 Connect the 4 pin connector transmission side of the double feeding sensor harness to the sup plied double feeding sensor transmission FG3 4283 16 16 Install the double feeding sensor transmission FG3 4283 using the supplied screw w wash...

Page 136: ...17 Attach the supplied sensor cover to the double feeding sensor transmission FG3 4283 using the supplied screw w washer screw white M3 x 8 Close the horizontal path guide x1 18 18 Open four clamps 19 19 Thread the 5 pin connector reception side through the clamps and then close the clamps 20 20 Connect the 4 pin connector reception side of the double feeding sensor to the supplied double feeding ...

Page 137: ...e Double Feeding Sensor Unit 21 21 Install the double feeding sensor reception FG3 4284 using the supplied screw w washer screw white M3 x 8 x1 22 22 Attach the supplied sensor cover to the double feeding sensor reception FG3 4284 using the sup plied screw w washer screw white M3 x 8 x1 23 23 Attach the PCB cover using two screws x2 24 24 Attach the deck rear left cover using six screws x6 F 5 113...

Page 138: ...ts the doubly fed paper properly If the double feeding sensor does not detect the doubly fed paper check whether this sensor is installed properly 25 25 Fold the A3 or LDR size paper 64 90 g m2 into two MEMO To prevent a paper jam fold the paper sharply 26 26 Place the paper in the deck with the folding line of the twofold paper on the pickup side of the deck Folding line 27 27 Feed the paper by o...

Page 139: ...in the following order 1 Paper deck 1 Refer to Making Preparations for Installing the Parts on the Paper Deck Side and the preceding sections of Paper Deck Installation Procedure 2 Double feeding sensor unit 2 3 Air heater unit 3 4 Cassette heater unit 4 5 Cassette heater mounting kit 5 6 Connection of paper deck to host machine Refer to Making Preparations for Installing the Parts on the Host Mac...

Page 140: ...0 cm FG3 4329 1 piece 4 6 PCB support VT2 0006 006 2 pieces 1 7 Clamp large WT2 5974 5 8 Clamp small WT2 5973 5 9 Screw binding screw M4 x 8 4A3 3529 2 pieces 1 10 Screw w washer screw M3 x 6 XB2 4300 605 2 pieces 1 1 Required numbers for each deck 2 Required parts for the installation of the air heater unit on the upper deck 3 Required parts for the installation of the air heater unit on the midd...

Page 141: ...talling the air heater unit on the upper deck is described below It also applies to the air heater units installed on the middle and lower decks with the exception of some steps 1 1 Remove eight screws and then remove the deck rear right cover of the paper deck x8 2 2 Install the two included PCB supports on the side panel 3 3 Open the clamp and then take out the air heater AC harness from it Clos...

Page 142: ...g the two included screws w washer screw M3 x 6 x2 5 5 Connect the air heater AC harness to the CN4 of the air heater PCB 6 6 Install six small clamps and six large clamps on the side plate MEMO When installing the air heater unit on the middle deck only six large clamps are required Six small clamps are not required When installing the air heater unit on the lower deck both six large clamps and s...

Page 143: ...ng the Air Heater Unit 7 7 Open the clamp and then take out the AC distributor PCB harness from it 8 8 Remove two screws and then remove the AC distributor PCB cover x2 9 9 Open 16 clamps MEMO When installing the air heater unit on the middle deck open 13 clamps When installing the air heater unit on the lower deck open 9 clamps F 5 127 F 5 128 F 5 129 ...

Page 144: ...PCB 11 11 Put the upper deck air heater harness in 28 clamps and then close the clamps MEMO When installing the air heater unit on the middle deck put the middle deck air heater harness in 19 clamps and then close the clamps When installing the air heater unit on the lower deck put the lower deck air heater harness in 9 clamps and then close the clamps 12 12 Connect the 6 pin connector of the uppe...

Page 145: ...e CN7 of the AC distributor PCB When installing the air heater unit on the lower deck connect the 4 pin connector of the lower deck air heater harness to the CN6 of the AC distributor PCB 13 13 Install the AC distributor cover using two screws x2 14 14 Put the AC distributor PCB harness in the clamps and then close the clamp 15 15 Connect 4 pin connector of the harness 1 to the CN1 of the air heat...

Page 146: ...e Air Heater Unit 16 16 Press down the air heater cover lock lever and then remove the air heater cover 17 17 Install the included air heater unit on the upper deck using the two included screws binding screw M4 x 8 x2 18 18 Connect the two connectors of the air heater unit to the upper deck 19 19 Install the air heater cover F 5 136 F 5 137 F 5 138 F 5 139 ...

Page 147: ... Air Heater Unit Installation Procedure Installing the Air Heater Unit Installation Air Heater Unit Installation Procedure Installing the Air Heater Unit 20 20 Install the deck rear right cover using eight screws x8 F 5 140 ...

Page 148: ...nd then install options in the following order 1 Paper deck 1 Refer to Making Preparations for Installing the Parts on the Paper Deck Side and the preceding sections of Paper Deck Installation Procedure 2 Double feeding sensor unit 2 3 Air heater unit 3 4 Cassette heater unit 4 5 Cassette heater mounting kit 5 6 Connection of paper deck to host machine Refer to Making Preparations for Installing t...

Page 149: ...ater mounting kit 2 Middle deck cassete heater connect harness 1piece 2 about 60cm FG3 4325 3 Lower deck cassete heater connect harness 1piece 3 about 40cm FG3 4326 4 Clamp large WT2 5974 4 5 Clamp small WT2 5973 4 6 Screw w washer M4 8 FC7 7646 1piece 1 1 Required numbers for each deck 2 Required parts for the installation of the cassette heater unit on the middle deck 3 Required parts for the in...

Page 150: ... Installing the Cassette Heater Unit MEMO The procedure for installing the cassette heater unit on the middle deck is described below It also applies to the cassette heater unit installed on the lower deck 1 1 Remove eight screws and then remove the deck rear right cover x8 2 2 Remove the deck upper rear cover 3 3 Remove six screws and then remove the deck right cover x6 F 5 143 F 5 144 F 5 145 ...

Page 151: ...n the middle deck by hand and then remove the screw securing the foreign substance sensor bracket x1 5 5 With the sensor harness connected remove the foreign substance sensor bracket and foreign substance sensor flag 6 6 Hook the three hooks of the cassette heater unit in the three mounting holes 7 7 Using a screw w washer screw M4 x 8 secure the cassette heater unit x1 F 5 146 F 5 147 F 5 148 F 5...

Page 152: ...the Cassette Heater Unit 8 8 Install the foreign substance sensor flag and foreign substance sensor bracket in place MEMO Check that the sensor connector is not disconnected nor floating 9 9 Lace the cassette heater harness in the lower square bushing 10 10 Put the cassette heater harness in the clamp and then close the clamp Close the middle deck F 5 150 F 5 151 F 5 152 ...

Page 153: ...ssette heater unit installed on the lower deck with the exception of some steps 1 1 Install three small clamps and six large clamps on the side panel MEMO When installing the optional air heater unit together or when it has already been installed use three large clamps in place of the upper three small clamps MEMO When installing the cassette heater unit on the lower deck install three large clamp...

Page 154: ... Installation Procedure Installing the Cassette Heater Mounting Kit 2 2 Open the clamps and take out an AC distributor PCB harness from it 3 3 Remove two screws and then remove the AC distributor PCB cover x2 4 4 Open the 11 clamps MEMO When installing the cassette heater unit on the lower deck open eight clamps F 5 155 F 5 156 F 5 157 F 5 158 ...

Page 155: ...cassette connect heater harness to the connector of the cassette heater harness 6 6 Put the middle deck cassette heater connect harness in 20 clamps and then close the clamps MEMO When installing the cassette heater unit on the lower deck put the lower deck cassette heater harness in 11 clamps and then close the clamps 7 7 Connect the 5 pin connector of the middle deck cassette heater connect harn...

Page 156: ...ting Kit MEMO When installing the cassette heater unit on the lower deck connect the 4 pin connector of the lower deck cassette heater connect harness to the CN3 of the AC distributor PCB 8 8 Install the AC distributor PCB cover using two screws x2 9 9 Put the AC distributor PCB harness in the clamp and then close the clamp 10 10 Install the deck right cover using six screws x6 F 5 162 F 5 163 F 5...

Page 157: ...re Installing the Cassette Heater Mounting Kit Installation Cassette Heater Unit Installation Procedure Installing the Cassette Heater Mounting Kit 11 11 Install the deck upper rear cover 12 12 Install the deck rear right cover using eight screws x8 F 5 165 F 5 166 ...

Page 158: ...6 6 Appendix Appendix Service Tools General Circuit Diagram ...

Page 159: ...ols Solvents and Oils No Name Uses Composition Remarks 1 Vic Clean Cleaning e g glass plastic rubber parts external covers Hydrocarbon fluorine family Alcohol Surface activating agent Water Do not bring near fire Procure locally Isopropyl alcohol may be substituted ...

Page 160: ...13 CN1 A14 CN1 A15 CN1 A16 CN1 A17 CN1 A18 CN1 A19 CN1 B1 EEP_AD_IN EEP_AD_DOUT EEP_AD_SCLK EEP_CS AD_ CS REMOTE_12V SGND RESET SGND CN1 B2 CN1 B3 CN1 B4 CN1 B5 CN1 B6 CN1 B7 CN1 B8 CN1 B9 CN1 B10 CN1 B11 EX_TX15 EX_TX15 SGND EX_CLK15 EX_CLK15 SGND EX_RX15 EX_RX15 SGND CN1 B12 CN1 B13 CN1 B14 CN1 B15 CN1 B16 CN1 B17 CN1 B18 CN1 B19 REMOTE SGND 24V 24V 24V PGND PGND PGND DC Power supply PCB N C N C...

Page 161: ...N16 5 CN16 6 CN16 7 CN16 8 CN16 9 CN16 10 CN16 11 CN16 12 B A A CN24 1 24V4 PGND PF_MOT_LD PF_MOT_EN PF_MOT_BRK PF_MOT_CLK 5V CN24 2 CN7 1 CN7 2 CN7 3 CN7 4 CN7 5 CN9 1 24V5 C_FAN_ERR PGND CN9 2 CN9 3 CN6 1 A 5V AD_HUM AGND AD_TEMP CN6 2 CN6 3 CN6 4 1 2 3 5V4 SIG SGND 1 2 3 5V4 SIG SGND 1 2 3 5V4 SIG SGND 1 2 3 5V4 SIG SGND CN2 2 24V 24V4 CN2 1 6 5 F R ON OFF SGND CN7 6 1 2 3 1 2 3 7 LD 5 5V4 CN11...

Page 162: ...le deck paper presence absence sensor Middle deck lifter upper limit sensor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Middle deck pickup sensor 1 2 3 5V2 SIG SGND 1 2 3 SIG SGND 5V2 1 2 3 SIG SGND 5V2 1 2 3 SIG SGND 5V2 N C CN13 16 Upper deck safety switch N C COM 5V NC CN10 1 5V 5V_ES1 5V CN10 2 CN10 3 CN10 4 CN10 5 CN10 6 5V_ES2 5V 5V_ES3 5V NC 5V NC CN14 1 SGND D3_...

Page 163: ... CN4 4 AC100_H PC4 PC4 AC distributor PCB CN3 3 N C CN3 2 N C CN3 1 AC N CN3 4 AC H 4 3 2 B A B 1 A Upper deck swing motor Upper deck right flotation fan PGND ERR 24V Upper deck left flotation fan PGND ERR 24V 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 1 2 3 1 2 3 1 2 3 Upper deck lifter lower limit sensor 3 2 1 5V1 SGND SIG Upper deck lifter HP sensor 3 2 1 5V1 SGND SIG CN1 1 CN1 2 CN1 3 SGN...

Page 164: ...dle deck lifter motor 3 2 1 5V2 SGND SIG 1 2 3 1 2 3 Middle deck swing HP sensor 3 2 1 5V2 SGND SIG 1 2 3 1 2 3 SGND SGND OVER_TH CONT_TH AC100_H AC100_N 1 2 3 2 3 4 4 1 1 2 2 1 1 2 3 1 2 3 CN20 A1 CN20 A2 CN20 A3 CN20 A4 CN20 A5 CN20 A6 CN20 A7 CN20 A8 CN20 A9 CN20 A10 CN20 A11 CN20 A12 CN20 A13 CN20 A14 CN20 A15 CN20 A16 CN20 A17 CN20 A18 SGND AD_D2_VR 5V2 D2_LL_SNS SGND 5V2 D2_LH_SNS SGND 5V2 D...

Page 165: ...2 3 1 2 3 1 2 3 Lower deck lifter lower limit sensor 3 2 1 5V3 SGND SIG Lower deck lifter HP sensor 3 2 1 5V3 SGND SIG 1 2 3 1 2 3 Lower deck swing HP sensor 3 2 1 5V3 SGND SIG 1 2 3 1 2 3 SGND SGND OVER_TH CONT_TH AC100_H AC100_N 1 2 3 2 3 4 4 1 1 2 2 1 1 2 3 1 2 3 1 2 3 D3_SH_SNS SGND 5V3 N C CN22 B9 CN22 B10 CN22 B11 CN22 B12 CN22 B13 CN22 B14 CN22 B15 CN22 B16 CN22 B17 CN22 B18 A A B B PGND D3...

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