Canon iP4200 - PIXMA Photo Printer Service Manual Download Page 2 | Manualshive

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language without the written permission of Canon Inc., except in the case of internal business use.

Copyright © 2005 by Canon Inc.

CANON INC.
Inkjet Device Quality Assurance Div. 2
451, Tsukagoshi 3-chome, Saiwai-ku, Kawasaki-shi, Kanagawa 212-8530, Japan

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Summary of Contents for iP4200 - PIXMA Photo Printer

Page 1: ...n Inc to provide the service technicians of this product with the information necessary for qualified persons to learn technical theory installation maintenance and repair of products The manual covers information applicable in all regions where the product is sold For this reason it may contain information that is not applicable to your region Revision ...

Page 2: ...form to the laws and regulations of the region where the manual or product is used Trademarks Product and brand names appearing in this manual are registered trademarks or trademarks of the respective holders Copyright All rights reserved No parts of this manual may be reproduced in any form or by any means or translated into another language without the written permission of Canon Inc except in t...

Page 3: ...bleshooting of the PIXMA iP4200 Part 2 Technical Reference New technology and technical information such as FAQ s Frequently Asked Questions of the PIXMA iP4200 Part 3 Appendix Block diagrams and pin layouts of the PIXMA iP4200 Reference This manual does not provide sufficient information for disassembly and reassembly procedures Refer to the graphics in the separate Parts Catalog ...

Page 4: ...Special Notes on Repair Servicing 3 3 Adjustment Settings 1 Paper feed motor adjustment 2 Grease application 3 Waste ink counter setting 4 User mode 5 Service mode Service test print EEPROM initialization Waste ink counter reset Destination settings 3 4 Verification Items 1 Service test print 2 EEPROM information print 4 PRINTER TRANSPORTATION Part 2 TECHNICAL REFERENCE 1 NEW TECHNOLOGIES 2 CLEANI...

Page 5: ...Part 1 MAINTENANCE ...

Page 6: ...n Position the paper feed motor so that the belt is stretched tight None 5 min CD DVD detection sensor light volume correction 1 At logic board replacement At carriage unit replacement To correct the light volume for the CD DVD detection sensor None Perform in the service mode 2 min Grease application At carriage unit replacement At PR shaft ass y replacement At CL base gear replacement To maintai...

Page 7: ...g To improve nozzle conditions Printer buttons Computer settings via the printer driver 1 min Print head deep cleaning When print quality is not satisfying and not improved by print head cleaning To improve nozzle conditions Computer settings via the printer driver 2 min Ink tank replacement When an ink tank becomes empty No ink error via the computer or ink tank LED flashing fast in red 2 min Pap...

Page 8: ...ess printing 3 200 pages Postcard photo borderless printing 700 pages Black 1 500 character pattern 8 300 pages Color A4 7 5 duty per color pattern 5 400 pages A4 photo borderless printing 400 pages 4 x 6 photo borderless printing 3 200 pages Postcard photo borderless printing 700 pages Pattern Ink tank used Print yield Black text PGI 5BK Approx 820 pages CLI 8BK Color chart CLI 8BK Approx 2 000 p...

Page 9: ... Photo Printing Wizard The print yield in the table above is an average value measured in continuous printing using the ink tank immediately after it is unsealed until the ink is out Ink yield may vary depending on texts and photos printed application software print mode and type of paper used 1 4 Special Tools 1 5 Serial Number Location On the carriage flexible cable holder visible on the right o...

Page 10: ...per jam 1300 Remove the jammed paper and press the Resume Cancel button Error in paper feeding from the ASF Paper jam in the rear guide 1303 Error in the duplex printing unit Paper jam in the under guide 1304 Error in paper feeding from the cassette Front door close error 1250 Open the paper output tray The error is indicated if the paper output tray is closed at start of a print job or while a pr...

Page 11: ...next print job will be done 7 times Multiple ink tanks of the same color installed 1681 Replace the wrong ink tank s with the correct one s Ink tank in a wrong position 1680 Install the ink tank s in the correct position 8 times Warning The waste ink absorber becomes almost full 1700 Pressing the Resume Cancel button will exit the error and enable printing The service call error indicating the was...

Page 12: ... function to detect the remaining ink amount is disabled 14 times Ink tank not recognized 1684 A non supported ink tank is installed the ink tank LED is turned off Install the supported ink tanks 15 times Ink tank not recognized 1410 to 1419 An error occurred in an ink tank the ink tank LED is turned off Replace the ink tank s Access cover open 1200 Close the access cover Cycles of blinking in ora...

Page 13: ...5110 PR lift shaft ass y QL2 0936 Sheet feed unit QM2 2211 Logic board ass y QM2 2670 1 Carriage lift sensor unit QM2 2678 12 times AP position error 6A00 Sheet feed unit QM2 2211 Logic board ass y QM2 2670 1 Purge unit QM2 2208 13 times Paper feed position error 6B00 Sheet feed unit QM2 2211 Logic board ass y QM2 2670 1 14 times Paper feed cam sensor error 6B10 Sheet feed unit QM2 2211 Logic boar...

Page 14: ...ead temperature exceeds the specified limit a Wait is inserted during printing Symptom Solution Remarks Faulty operation The power does not turn on The power turns off immediately after power on Replace the AC adapter or logic board ass y 1 A strange noise occurs Remove foreign material or attach a removed part if any Printing stops mid way Replace the logic board ass y 1 Paper feed problems Multi...

Page 15: ...rt of a line is missing on printouts Replace the ink tank or print head 2 Color hue is incorrect Replace the ink tank or print head 2 or perform print head alignment Printing is incorrect Replace the logic board ass y 1 No ejection of black ink Replace the ink tank or print head 2 or remove foreign material from the purge unit caps if any or replace the purge unit Graphic or text is enlarged on pr...

Page 16: ...nk amount is 7 or more also replace the ink absorber kit QY5 0146 when replacing the logic board ass y See Section 3 3 Adjustment Settings 5 Service mode for details 2 Replace the print head only after the print head deep cleaning is performed 2 times and when the problem persists To the top Part 1 2 LIST OF ERROR DISPLAY INDICATION 1 11 ...

Page 17: ...de EEPROM information print Service test print Printing via USB connection Direct printing from a digital camera Ink absorber kit QY5 0146 After replacement 1 Reset the waste ink counter See 3 3 Adjustment Settings 5 Service mode Service test print EEPROM information print Carriage unit QM2 2207 At replacement 1 Apply grease to the sliding portions See 3 3 Adjustment Settings 2 Grease application ...

Page 18: ... other cases ii DO NOT loosen the red screws on both sides of the main chassis securing the carriage shaft positioning they are not adjustable in servicing Purge unit QM2 2208 Waste ink tube QC1 6458 Waste ink tube holder QC1 6460 secure the waste ink tube to the waste ink tube holder 1 To protect the waste ink tube from being pinched when reassembling the printer unit chassis into the bottom case...

Page 19: ...To the top Part 1 3 REPAIR 3 1 1 14 ...

Page 20: ...ed by the blue circles II Release the hooks on the left and right side of the main case indicated by the blue circle III While inserting the flat blade screwdriver in the slots on the left and right sides of the printer front shown in the figures below release the hooks to remove the main case from the bottom case V V V 1 15 ...

Page 21: ... and harness wiring connection Be careful of wiring of the flexible cables and harness Improper wiring or connection may cause breakage of a line leading to ignition or emission of smoke I Logic board ass y wiring 1 16 ...

Page 22: ...the platen unit QM2 2202 purge unit QM2 2208 waste ink tube QC1 6458 or waste ink tube holder QC1 6460 fix the waste ink tube to the printer chassis and waste ink tube holder with tape at 2 locations If the tube is pinched and blocked proper purging is prevented resulting in ink leakage or strange noise No specific tape is specified In the sample photo below 1 is the orange tape and 2 is a clear a...

Page 23: ...ssis in the bottom case unit With the units assembled the tube conditions are not visible To confirm the tube is free from damage perform the manual purging 3 or 4 times and confirm that no strange noise is heard Example The tube is pinched and blocked as it is not fixed with tape To the top Part 1 3 REPAIR 3 2 1 18 ...

Page 24: ... indicated by the blue arrow in the figure below 2 After replacement be sure to perform the service test print and confirm that no strange noise or faulty print operation due to dislocation of the belt or gear or out of phase motor etc occurs Note The red screws securing the paper feed motor may be loosened only at replacement of the paper feed motor unit DO NOT loosen them in other cases 2 Grease...

Page 25: ...1 20 ...

Page 26: ...2 CL base CL gear 3 PR shaft LF roller bushing To the top Part 1 3 REPAIR 3 3 1 to 2 1 21 ...

Page 27: ...the printer driver Maintenance tab Print head deep cleaning Cleaning black or color separately or both black and color Perform from the printer driver Maintenance tab Paper feed roller cleaning See Standalone printer operation below Nozzle check pattern printing See Standalone printer operation below Also available from the printer driver Maintenance tab Print head alignment See Standalone printer...

Page 28: ...ning 4 times Automatic print head alignment Set a sheet of plain paper A4 or letter in the ASF 5 times Bottom plate cleaning Fold a sheet of plain paper A4 or letter in half crosswise then unfold and set it in the ASF with the folded ridge facing down 6 times Unspecified 7 times The widest head to paper distance setting 8 times or more Unspecified Function Procedures Remarks Service test print Mod...

Page 29: ...Green Power Waste ink counter resetting 5 times Orange Alarm Destination settings After entering the destination settings mode press the Resume Cancel button the specified number of time s to select the destination For detail see Destination settings procedures below 6 times Green Power Print head deep cleaning Cleaning of both black and color 7 times Orange Alarm Reserved 8 times Green Power CD D...

Page 30: ...PROM information print See 3 4 Verification Items 1 Service test print or 2 EEPROM information print To the top 6 times Green Power Asia Supported 7 times Orange Alarm China Supported 8 times Green Power Taiwan Supported 9 times Orange Alarm Return to the menu selection Part 1 3 REPAIR 3 3 3 to 5 1 25 ...

Page 31: ...vice test print sample below confirm the following items Check 1 top of form accuracy The lines shall not extend off the paper Check 2 EEPROM information Check 3 nozzle check pattern Ink shall be ejected from all nozzles Check 4 check pattern for uneven printing due to line feeding There shall be no remarkable streaks or unevenness Check 5 check pattern for uneven printing due to carriage movement...

Page 32: ...005 06 09 09 09 PC M 002 R 000 T 001 D 009 C 009 CLT BK 2004 09 27 18 30 CL 2001 09 27 18 30 CH 00002 CT PBK 040 BK 020 Y 109 M 012 C 113 IS PBK 1 BK 0 Y 1 M 1 C 1 P_ON S 00009 A_REG 1 M_REG 0 UR A BKoe 000 B Coe 000 C Moe 000 D SCoe 000 E SMoe 000 F PBKoe 000 G CLbi 000 H SCLbi 000 I C SC 000 J M SM 000 K BK CL 000 L BKbiPP 000 M CLbiPP 000 N SCLbiPP 000 O NZctr 000 P NZedge 000 1 27 ...

Page 33: ... 16 User print head alignment values BKoe Coe Moe SCoe SMoe PBKoe CLbi SCLbi C SC M SM BK CL BKbiPP CLbiPP SCLbiPP NZctr NZedge 17 Wiping count 18 Camera Direct Print supported device connection record 19 Longest period where printing stops 20 ASF feed pages total plain paper High Resolution Paper Matte Photo Paper Photo Paper Pro Photo Paper Plus Glossy Photo Paper Plus Semi gloss Glossy Photo Pa...

Page 34: ...aution 2 below Caution 1 If the print head is removed from the printer and left alone by itself ink especially the pigment black ink is likely to dry For this reason keep the print head installed in the printer even during transportation 2 Securely lock the carriage in the home position to prevent the carriage from moving and applying stress to the carriage flexible cable or causing ink leakage du...

Page 35: ...Part 2 TECHNICAL REFERENCE ...

Page 36: ...the dots 3 Speed Approx 51 sec in 4 x 6 borderless printing standard mode PP 101 Full Page SCID No 2 For reference High speed printing at 29 ppm in monochrome printing and 19 ppm in color printing have been achieved 4 New functionality in Direct Printing Plain paper is now usable in Camera Direct Printing from a digital camera or digital video camera if both support PictBridge File numbers can be ...

Page 37: ...the start of the next printing 0 14 Black 35 Black Timer cleaning 1 Black only If 60 to 96 hours have elapsed since the previous Black cleaning till the start of the next printing Timer cleaning 2 Black only If 96 to 120 hours have elapsed since the previous Black cleaning till the start of the next printing Timer cleaning 3 2 Black Color If 120 to 336 hours have elapsed since the previous Black C...

Page 38: ...cleaning till the start of the next printing 1 58 Black 1 00 Color 80 Timer cleaning 10 All in sequence If 8 640 or longer hours have elapsed since the previous Black Color cleaning till the start of the next printing 80 At print head replacement All in sequence When the print head is removed and installed 0 45 Black 1 50 Color 88 At ink tank replacement 3 Black Color All in sequence When an ink t...

Page 39: ...3 PRINT MODE 3 1 Resolution 1 Normal color printing 2 Grayscale printing 2 4 ...

Page 40: ... 3 Borderless printing 4 Duplex printing 5 Camera Direct printing To the top Part 2 3 PRINT MODE 2 5 ...

Page 41: ... return tab fits in a wave or curl of the paper the tab slips and does not catch paper properly causing paper feed problems Reduce the amount of paper set in the ASF to half approx 5 mm high Multiple sheets of paper feed at the same time Paper feeds at an angle A paper jam occurs 3 C Print results Skewed paper feeding at the level of 1 Paper feeding from the ASF Credit Card size Since coaxial tole...

Page 42: ...y operational solution Cancel automatic duplex printing and manually print each side of paper Cleaning by user 1 Perform Bottom plate cleaning from the printer driver up to 3 times 1 2 If soiling on the paper still remains after 3 times of Bottom plate cleaning wipe the platen rib s and their surroundings with a cotton swab If the phenomenon persists after conducting 1 and 2 servicing is required ...

Page 43: ...g period of time with the ASF cover closed before printing is performed using the ASF Due to ink mist attached to the ASF sub pick up rollers If printing is done from the cassette with the ASF cover closed ink mist is kept inside the printer attaching to the ASF sub pick up rollers Since the sub rollers usually do not contact the paper ink mist can easily accumulate especially during printing on s...

Page 44: ... 3 How to prepare and set the ASF sub roller cleaning sheet 1 Fold a sheet of plain paper lengthwise in half 2 9 ...

Page 45: ...nd set the paper in the ASF so that the moistened edge of the paper contacts the 2 sub rollers Then fold the other end of the paper along the ASF cover edge to hook the paper to the ASF cover as shown below 4 Press and hold the Resume Cancel button until the Power LED blinks 3 times then release the button to perform the paper feed roller cleaning See Stand alone printer operation for details 2 10...

Page 46: ... frequently Caution required B The symptom may occur under certain conditions but likeliness is assumed very low in practical usage C The symptom is unlikely to be recognized by the user and no practical issues are assumed To the top Part 2 4 FAQ 2 11 ...

Page 47: ...Part 3 APPENDIX ...

Page 48: ...1 BLOCK DIAGRAM 1 1 PIXMA iP4200 To the top Part 3 1 BLOCK DIAGRAM 3 1 ...

Page 49: ...H_D3 Head data SC1 OUT 7 H_D0 Head data BK1 OUT 8 H_D1 Head data BK2 OUT 9 H_D5 Head data SM1 OUT 10 H_ENB0 Head heat enable signal 0 BK OUT 11 LOGIC_GND Logic GND 12 DIA0 Diode sensor anode 0 IN 13 LOGIC_GND Logic GND 14 H_D2 Head data C1 OUT 15 H_D4 Head data M1 OUT 16 H_ENB3 Head heat enable signal 3 SCol OUT 17 H_D8 Head data Y1 OUT 18 H_ENB1 Head heat enable signal 1 Col 1 OUT 19 H_LATCH Head...

Page 50: ...d data M2 OUT 37 H_D9 Head data Y2 OUT 38 H_D13 Head data C2 OUT 39 SNS_CDR_P CDR position sensor signal IN 40 THERMO CR temperature sensor signal IN 41 DIK DIK Logic GND 42 H_ENB2 Head heat enable signal 2 Col 2 OUT 43 VSEN_CDRS Power supply for CDR sensor OUT 44 VSEN_3 3V Power supply for sensor 3 3V OUT 45 LOGIC GND Logic GND No Signal name Function Input Output 1 to 3 H_GND Head GND 4 to 6 HVH...

Page 51: ...SB VBUS power supply sense IN 2 D USB D signal BUS 3 D USB D signal BUS 4 GND GND 5 to 9 GND GND No Signal name Function Input Output 1 GND GND 2 GND GND 3 D DSC USB D signal BUS 4 D DSC USB D signal BUS 5 PWR DSC USB VBUS signal OUT 1 VSEN_3 3V Power supply for sensor 3 3V OUT 2 GND GND 3 SNS_CR_LIFT CR lift sensor IN No Signal name Function Input Output 1 VSEN_3 3V Power supply for sensor 3 3V O...

Page 52: ...D_POWER GREEN Power LED display OUT 8 GND GND 9 SNS_FRONT_CVR Front cover sensor IN 10 AB_POW Power supply for AB OUT 11 DOOR Door sensor IN 12 AB_SNS AB sensor IN 13 INK_CDRS_PWM CD R LED control signal OUT 14 SNS_INKS Ink sensor IN No Signal name Function Input Output 1 VSEN_3 3V Power supply for sensor 3 3V OUT 2 GND GND 3 SNS_PE Paper empty sensor IN 4 GND GND 5 LF_ENCA LF encoder phase A IN 6...

Page 53: ...nal name Function Input Output 1 CR_M CR motor OUT 2 CR_MN CR motor OUT 3 PF_MN PF motor OUT 4 PF_M PF motor OUT 5 AP_M AP motor OUT 6 AP_MN AP motor OUT 7 LF_M LF motor OUT 8 LF_MN LF motor OUT Part 3 2 CONNECTOR LOCATION AND PIN LAYOUT 2 1 3 6 ...

Page 54: ... 14 VSS Logic GND 15 HD11_M2 Head data M2 OUT 16 DIK Diode sensor cathode IN 17 HD0_K1 Head data BK1 OUT 18 HENB0 Head heat enable signal 0 OUT 19 HENB3 Head heat enable signal 3 OUT 20 HLAT Head data latch signal OUT 21 HD12_SC2 Head data SC2 OUT 22 HD7_PBK2 Head data PBK2 OUT 23 HD9_Y2 Head data Y2 OUT 24 HENB2 Head heat enable signal 2 OUT 25 HD1_K2 Head data BK2 OUT 26 DIA0 Diode sensor anode ...

Page 55: ...r supply 24V OUT 35 HVDD_3 3V Head logic power supply 3 3V OUT 36 ROM_SK Head EEPROM serial clock signal OUT 37 ROM_DIO I Head EEPROM data signal OUT 38 DIA1 Diode sensor anode 1 IN 39 VHT Head drive power supply 24V OUT 40 B_VH_24V Head drive power supply 24V OUT Part 3 2 CONNECTOR LOCATION AND PIN LAYOUT 2 2 3 8 ...

Page 56: ...est print quality settings Approx 34 2dB Quiet mode Approx 33 5dB Environmental requirements During operation Temperature 5C to 35C 41F to 95F Humidity 10 RH to 90 RH no condensation Non operation Temperature 0C to 40C 32F to 104F Humidity 5 RH to 95 RH no condensation Power supply Power supply voltage frequency Power consumption Standby Power off AC 100 to 120V 50 60Hz Approx 23W Approx 0 8W Appr...

Page 57: ...Printing automatic alignment at default Type Single head with 5 removable ink tanks each color Print head Black 320 nozzles 600dpi 30pl pigment based black Color 256 nozzles x 6 1 200dpi 1pl 5pl cyan magenta 2 5pl black yellow Ink color Pigment based black Dye based black cyan magenta yellow Ink tank PGI 5BK pigment based CLI 8BK C M Y dye based Weight Net Print head approx 56g Supply method As a ...

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