Canon imagePRESS C7010VPS/C6010VPS/C6010S Series User Manual Download Page 64

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Close the top cover.

CAUTION

Be careful not to pinch your fingers in the gaps when the top cover is closing.

Close the sheet inserter.

CAUTION

When closing the sheet inserter, be careful not to get your fingers caught, as this
may result in personal injury.

Load the paper back into the sheet inserter.

10.

Perform operations in accordance with the instructions that appear on the printer display.

NOTE

If the display continues to indicate a paper jam clearing procedure, continue to perform
the applicable procedure until the paper jam is cleared.

Chapter 4 - Troubleshooting

Clear a paper jam inside the top cover

Summary of Contents for imagePRESS C7010VPS/C6010VPS/C6010S Series

Page 1: ... Perfect Binder B1 User s Guide Please read this guide before operating this product After you finish reading this guide store it in a safe place for future reference ...

Page 2: ...eserved No part of this work may be reproduced copied adapted or transmitted in any form or by any means without written permission from Océ Océ makes no representation or warranties with respect to the contents hereof and specifi cally disclaims any implied warranties of merchantability or fitness for any particular purpose Furthermore Océ reserves the right to revise this publication and to make...

Page 3: ...g of the Perfect Binder B1 23 Chapter 2 Before you start using this machine 25 Parts and their functions 26 Exterior view 26 Outline of the binder s mechanisms 28 Outline of bookbinding procedure 30 Sheet inserter 32 Main power 33 How to turn the main power on 33 How to turn the main power off 34 Energy saver and energy save mode 35 Chapter 3 Basic operations 37 Make a perfect bound book 38 Paper ...

Page 4: ...5 Clear a paper jam in the stacker 71 Clear a paper jam in the sheet inserter 73 Check the status of the trimmer waste unit 78 Check the status of the glue 79 Adjust cover position 80 Adjust glue amount 81 Alarm list 83 Reduce frequent paper jams or errors 84 Power does not turn on 86 When the main power is turned off during operations check the stack er 87 Chapter 5 Appendix 89 Specifications 90 ...

Page 5: ...Chapter 1 Introduction ...

Page 6: ... functions After reading this manual store it in a safe place for future reference This manual describes the basic operations of this binder For information regarding printer settings refer to the manual for the printer Also you may not be able to set or use some of the types and functions of booklets and paper described in this manual if the printer does not support them Chapter 1 Introduction 6 ...

Page 7: ...ctions that should be observed for safety Overview of the attention getters Indicates Icon Word Indicates a warning concerning operations that may lead to death or injury to persons if not performed correctly To use the machine safely always pay attention to these warnings WARNING Indicates a caution concerning operations that may lead to injury to persons if not performed correctly To use the mac...

Page 8: ...Indicates Icon Word Indicates an operation that must not be per formed Read these items carefully and make sure not to perform the described operations Chapter 1 Introduction 8 Notes for the reader ...

Page 9: ...Trademarks List of trademarks Canon and the Canon logo are trademarks of Canon Inc Other product and company names herein may be trademarks of their respective owners Chapter 1 Introduction 9 Trademarks ...

Page 10: ...to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Use of shielded cables is required to comply with Class A limits in Subpart B of Part 15 of the FCC Rules Do not make any changes or modifications to the equipment unless otherwise specified in the m...

Page 11: ...er persons or destruc tion of property always pay attention to them Also since it may result in unexpected accidents or injuries do not perform any operation unless otherwise specified in the manual Improper operation or use of this machine could result in personal injury and or damage requiring extensive repair that may not be covered under your Limited Warranty Chapter 1 Introduction 11 Introduc...

Page 12: ...ge areas inside the machine it may result in a fire or electrical shock If these items are dropped or spoilt into the machine imme diately turn OFF the main power switch and disconnect the power cord from the power outlet according to the instruction in How to turn the main power off on page 34 Then contact your local retailer where you purchased the machine or an authorized dealer Necklaces and o...

Page 13: ...t surface such as a sofa or rug The machine may emit gas when the glue is melting that could irritate the eyes nose and throat however this gas is not harmful to humans Keep the room ventilated to maintain a comfortable work environment Do not install the machine in the following locations A damp or dusty location A location near water faucets or water A location exposed to direct sunlight A locat...

Page 14: ...of the machine Back of the machine 1 900 mm or more Front of the machine 2 800 mm or more When the front cover stacker and trimmer waste unit are open 3 1407 mm Contact your local authorized dealer to move the machine Chapter 1 Introduction 14 Installation precautions ...

Page 15: ...ent into the same outlet as the machine Do not connect the power cord to a multi port power strip or overload a single power outlet with too many power cords as this may cause a fire or electrical shock Leave sufficient space around the power plug so that it can be unplugged easily If objects are placed around the power plug you will be unable to unplug it in an emergency Turn off the power switch...

Page 16: ...tailer where you purchased the machine or an authorized dealer Using the machine under these conditions may result in a fire or electrical shock See How to turn the main power off on page 34 Do not use highly flammable sprays near the machine If gas from these sprays comes into contact with the electrical components inside the machine it may result in fire or electrical shock Do not drop paper cli...

Page 17: ... careful not to get your fingers caught as this may result in personal injury The following caution label is attached to the machine To use the machine safely pay attention indicated on the caution labels Chapter 1 Introduction 17 Handling ...

Page 18: ... cloth to ensure that all dust and grime is removed If the power cord is connected for a long period of time in a damp dusty or smoky location dust can build up around the power plug and become damp This may cause a short circuit and result in a fire Clean the machine using a slightly dampened cloth with a mild detergent mixed with water Do not use alcohol benzene paint thinner or other flammable ...

Page 19: ...act a doctor immediately if anyone drinks the glue Glue that has been spilt may have some dirt in it and should not be used in the machine Do not store the glue in a location that is subject to high temperatures or humidity as doing so could cause the glue to melt Contact your local retailer if you need the material safety data sheet MSDS for the glue Be sure to get the latest version of the MSDS ...

Page 20: ...Other warnings If you intend to dispose of the machine contact your local authorized dealer before hand Chapter 1 Introduction 20 Other warnings ...

Page 21: ...with the binder s power switch turned on Turn off the power to the printer so that the binder does not operate during the test If a breaker test reveals that it is not operating normally contact your local autho rized dealer How to check the breaker 1 Use a ballpoint pen or some other thin pointed object to press the breaker test button on the back of the unit IMPORTANT Do not keep the test button...

Page 22: ...again If the breaker switch does not toggle to the OFF O side even though you perform step 1 two or three times contact your local authorized dealer 3 After performing the above test turn off the power switch 4 Return the breaker switch to the ON I side 5 Turn on the power switch 6 Enter the date and time of the test into the next available entry of the breaker test checklist sheet Chapter 1 Intro...

Page 23: ...of the breaker see How to check the breaker on page 21 once or twice a month 2 Filling in the breaker test checklist sheet Fill in the date of the test and the name of the person performing it Put a check in the OK column if the test results are normal If test results are not normal put a check in the NG column and contact your local authorized dealer Test result Tester Test date NG OK Chapter 1 I...

Page 24: ...Chapter 1 Introduction 24 Check sheet for periodic testing of the Perfect Binder B1 ...

Page 25: ...Chapter 2 Before you start using this machine ...

Page 26: ...sheet inserter on page 45 Sheet inserter 2 Turns power on and off How to turn the main power on on page 33 How to turn the main power off on page 34 Power switch 3 Enters and exits the energy save mode Also it lights green in energy save mode and flashes when adjustment of the glue temperature starts Energy saver and energy save mode on page 35 Energy saver LED 4 Open when replenishing glue Replen...

Page 27: ...is to completely prevent short circuits How to check the breaker on page 21 Breaker 8 Press when performing testing breaker inspection How to check the breaker on page 21 Test button 9 Open to discard cuttings Discard cuttings on page 52 Trimmer waste unit 10 Holds completed booklets Remove finished booklets on page 49 Stacker 11 Press when removing booklets from the finished booklets receptacle A...

Page 28: ...covers or insert sheets Sheet inserter 1 Gathers and collates finished booklet pa per Gathering tray 2 Transfers paper supplied from the printer or from the sheet inserter to the gathering tray Gathering tray transfer section 3 Chapter 2 Before you start using this machine 28 Outline of the binder s mechanisms ...

Page 29: ...paper supplied from the sheet inserter Inserter transfer section 5 Applies glue to a stack of collated paper Gluing section 6 Binds stacks of paper with cover Binding position 7 Cuts stacks of paper and transports fin ished booklets to the booklet receptacle Cutter section 8 Holds booklets Stacker 9 Holds paper cuttings Trimmer waste tray 10 Chapter 2 Before you start using this machine 29 Outline...

Page 30: ...ng tray 1 Paper stack is collated by the gathering tray 2 Collated paper stack is transported to the gluing section 3 Transfers covers from the printer or the sheet inserter 4 Glue is applied to the spine of the paper stack 5 Paper stack with glue applied is bound with a cover 6 Chapter 2 Before you start using this machine 30 Outline of bookbinding procedure ...

Page 31: ...rted to the cutter section 7 Paper stack bound with cover is rotated and cut 8 Finished item is transported to the stacker 9 Cuttings are discharged to the trimmer waste tray 10 Chapter 2 Before you start using this machine 31 Outline of bookbinding procedure ...

Page 32: ...nly Upper tray 2 Open this cover when clearing an internal paper jam Top cover 3 Open this cover when clearing paper jams in the lower tray Inner cover 4 Open this guide when clearing a paper jam Right guide 5 Adjust the position of the guide to match the width of the paper loaded in the tray Slider guide 6 Chapter 2 Before you start using this machine 32 Sheet inserter ...

Page 33: ... Doing so creates the risk of electric shock 2 Open the power switch cover and press the ON side I of the power switch to turn on power IMPORTANT If the unit does not operate when you turn on the power switch check if the breaker is OFF See Power does not turn on on page 86 NOTE The binder goes to energy save mode immediately after the power switch is turned on To turn off the energy save mode pre...

Page 34: ...If the power cord is disconnected from power outlet such as during service maintenance be sure to put a tag which warns other persons not to operate the power source in order to avoid inadvertent connection of the power cord IMPORTANT To completely cut off the power to the binder disconnect the power plug Chapter 2 Before you start using this machine 34 How to turn the main power off ...

Page 35: ...the time for entering the energy save mode from the settings editor Consult the manual that comes with the printer for the procedure The energy saver LED indicates the following Lit Glue temperature adjustment is not being done the binder is in energy save mode Flashing Glue temperature is being adjusted to the correct binding temperature Off Binding is possible the glue is at the correct temperat...

Page 36: ...Chapter 2 Before you start using this machine 36 Energy saver and energy save mode ...

Page 37: ...Chapter 3 Basic operations ...

Page 38: ...ob but can not be enabled for a job Before you begin Load the media for the body sets and if needed the covers Make a perfect bound book 1 Define the book that you want to be perfect bound via the driver PRISMAPrepare or other job preparation applications 2 Send it to the printer 3 Change job properties if needed NOTE You are only allowed to change the trimming or the used paper but not the paper ...

Page 39: ...use the following types of paper for perfect binding Types of paper that can be used available unavailable Types of paper that can be used Paper type Body pages Slip sheets Cover Thin paper Plain paper Heavy paper Recycled paper Color paper Coated paper Texture paper Bond paper NOTE All of the available paper in the printer can go through the pass through transfer section Chapter 3 Basic operation...

Page 40: ...paper Using curled paper may cause defect in binding or paper jams If the position of the images or text on the body pages or the slip sheets is crooked the bound booklets will be poorly finished with uneven thickness To produce nicely finished booklets keep the position of the images and text on the body pages and slip sheets centered NOTE Do not use the cover that contains images or text in the ...

Page 41: ...es Slip sheets Cover A3 B4 13 x 19 330 x 483 mm 12 x 18 305 x 457 mm 11 x 17 ledger SRA3 320 x 450 mm 12 50 x 17 72 A4 B5 LTR SRA4 225 x 320 mm 8 86 x 12 60 NOTE If the paper size is not registered in the printer be sure to use it after registering in the printer as an irregular paper size Chapter 3 Basic operations 41 Types of paper that can be used ...

Page 42: ...of the top range and the bottom range Top bottom cutting range C1 13 to 79 mm 0 52 to 3 11 Foredge cutting range C2 6 5 to 49 5 mm 0 26 to 1 94 Booklet thickness D less than 25 mm 1 Cutting method and paper size Size of cover Size of body pages slip sheets Size of finished booklet Cutting method Length L2 Width W2 Length L1 Width W1 Length L Width W 1 364 0 to L1 x 2 30 5 mm 3 W C1 L C2 W C1 2 138...

Page 43: ...klets be sure to set the top bottom cutting range and foredge cutting range as follows C1 W2 W Cutting range is width of cover minus width of fin ished booklet Top bottom cutting range C2 L2 D 2 L Cutting range is length of cover minus the booklet thickness divided by two And the length of the fin ished booklet is subtracted from the result Foredge cutting range If length of cover is longer than t...

Page 44: ...und booklets may be folded when binding booklets with covers that are larger than the body pages if cutting is not done Use body pages and slip sheets that are the same size The top bottom cutting range of this machine is 13 to 79 mm and the foredge cutting range is 6 5 to 49 5 mm If the finished sizes of booklets set on the printer or printer driver go over the cutting range of this machine the c...

Page 45: ...the paper Do not use the following types of paper Paper that is torn or has holes or other openings in it Badly curled or creased paper Paper that is clipped stapled etc Paper that has correcting fluid paper tape etc on it NOTE Note that the left right orientation of paper loaded in the sheet inserter differs as shown below Foredge Inserter feed direction Leftward orientation Top Bottom Foredge In...

Page 46: ...de scale When using the lower tray Align with the slide guide scale 2 Load the paper into the sheet inserter IMPORTANT To prevent paper jams when loading multiple sheets of paper fan the stack of paper a number of times and then even up its edges before loading it Chapter 3 Basic operations 46 Load paper into the sheet inserter ...

Page 47: ...e loaded Width side to side 257 0 to 320 0 mm Length in direction of transfer 182 0 to 228 6 mm Load the paper with the surface that will be the cover facing up and with the sheets aligned against the back of the tray The following illustration shows the paper loaded for leftward orientation NOTE You can load paper to be used as slip sheets in the upper tray Do not load paper to be used as covers ...

Page 48: ... loaded paper aligns with the indicator on the tray The following illustration shows the paper loaded for leftward orientation NOTE You can load paper to be used as covers or slip sheets in the lower tray A part of the upper tray can be raised when small sheets of paper are loaded 3 On the printer display select the size and type of the paper loaded in the sheet inserter IMPORTANT Select the same ...

Page 49: ...into the binder from the stacker may cause an injury Take care to avoid cutting your hands on the edges of the booklets when re moving them Do not use the stacker as storage Using the stacker as storage could cause a malfunction IMPORTANT The cuttings may enter into the stacker If this happens remove the cuttings from the stacker Chapter 3 Basic operations 49 Remove finished booklets ...

Page 50: ...tacker has two LED s a full LED and an open LED Each LED indicates the following Full LED Lit The stacker is full or almost full Flashing Binding operation is in progress Open LED Lit the stacker is open Flashing The stacker is preparing to open or close Off The stacker is closed Removing finished booklets 1 Press the open button and pull out the stacker The open LED flashes then lights and the st...

Page 51: ...Close it until it clicks into place CAUTION Be careful not to pinch your fingers in the gaps when the stacker is closing NOTE If you open the stacker while the binder is operating quickly remove the booklets and close the stacker If the stacker is open binding operations except transferring paper to the gathering tray and gluing stop If this happens remove all booklets from the stacker and then cl...

Page 52: ...it to collect enough cuttings It might also cause a malfunction Do not use the trimmer waste unit as storage Using the trimmer waste unit as storage could cause a malfunction NOTE This operation can be performed while the device is operating Discard cuttings 1 Pull out the trimmer waste unit NOTE The trimmer waste unit may lock so you cannot open it during binding operations If this happens wait a...

Page 53: ... waste unit while the binder is operating quickly remove the cuttings and close the trimmer waste unit If the cuttings for a single booklet cannot be discharged to the trimmer waste unit binding operations stop until it can be dis charged to the trimmer waste unit If this happens remove the cuttings from the trimmer waste unit and then close it to restart binding operations Chapter 3 Basic operati...

Page 54: ... precautions when storing the glue Avoid places near open flame Avoid locations subject to high temperature or humidity Store it someplace that is out of reach of children NOTE Glue can be replenished even while the device is operating Replenish glue 1 Pull on the handle to open the glue container Extend the glue container until it stops 2 Open the glue container s lid and its inner lid and replen...

Page 55: ...the glue container from closing or cause glue to spill inside the me chanical parts of the binder When the glue is filled up it may be difficult to open the glue container If this happens open the glue container slowly again and again Opening it too hard might cause a malfunction IMPORTANT Use the supplied scoop to replenish the glue Do not use the supplied scoop except for replenishing the glue A...

Page 56: ... NOTE The glue that is added to the glue container is transferred to the binder as the glue in the binder is consumed The binder can hold about 380 g of glue Chapter 3 Basic operations 56 Replenish glue ...

Page 57: ...er other than water or a neutral cleanser diluted with water Doing so may cause the machine s plastic parts to deteriorate or crack Be sure to dilute any neutral cleanser with water The machine does not need to be lubricated Do not lubricate the machine Clean the binder 1 Open the power switch cover and press the OFF side of the power switch to turn off the power before removing the power plug 2 D...

Page 58: ...Chapter 3 Basic operations 58 Clean the binder ...

Page 59: ...Chapter 4 Troubleshooting ...

Page 60: ...io is present on the operator panel Solve the perfect bound error scenario 1 Delete the job or move the job to the Waiting jobs In the latter case you can disable perfect binding Open the job properties and disable perfect binding See the manual of the printer how to do this Then you can print the job again without perfect binding Chapter 4 Troubleshooting 60 Job cannot be perfect bound error scen...

Page 61: ...ur hands on internal components If you experience difficulties removing paper contact your local authorized dealer Frequent paper jams at the same location can mean that there are pieces of torn paper inside the mechanism If you experience difficulties removing pieces of torn paper contact your local authorized dealer NOTE If paper jams at multiple locations clear each one in the sequence indicate...

Page 62: ... cover is opened the interlock switch is activated power to the gathering tray is cut off and then the gathering tray stops operating 3 Lift the gatherings tray s guide A1 NOTE The gathering tray s guide A1 returns to its normal position automatically during operations Chapter 4 Troubleshooting 62 Clear a paper jam inside the top cover ...

Page 63: ...y remove them from the left side of the gathering tray without pulling on them too hard 5 Open the guide of he gathering tray transfer section A2 Remove any jammed paper if there is any 6 Close the guide of the gathering tray transfer section A2 Chapter 4 Troubleshooting 63 Clear a paper jam inside the top cover ...

Page 64: ...ngers caught as this may result in personal injury 9 Load the paper back into the sheet inserter 10 Perform operations in accordance with the instructions that appear on the printer display NOTE If the display continues to indicate a paper jam clearing procedure continue to perform the applicable procedure until the paper jam is cleared Chapter 4 Troubleshooting 64 Clear a paper jam inside the top...

Page 65: ...contact your local authorized dealer Frequent paper jams at the same location can mean that there are pieces of torn paper inside the mechanism If you experience difficulties removing pieces of torn paper contact your local authorized dealer NOTE The front cover LED is on the front cover Lit The front cover is locked and cannot be opened Off The front cover is unlocked and can be opened If paper j...

Page 66: ...trimmer waste unit is not cut off Therefore even if the front cover is opened you can remove finished booklets from the stacker and remove cuttings from the trimmer waste unit 2 Open the lower guide for gathering tray transfer section B 3 Remove any paper jammed inside the lower guide for gathering tray transfer section B and then close the guide 4 Open the entrance transfer guide C Chapter 4 Trou...

Page 67: ...en close it 6 Open the inserter transfer section upper guide D1 7 Open the inserter transfer section lower guide D2 8 Remove any paper jammed inside the lower guide D2 and then close the lower guide D2 Chapter 4 Troubleshooting 67 Clear a paper jam inside the front cover ...

Page 68: ...en the front left cover 11 Open the left guide E1 of the binder pass through transfer section 12 Open the exit guide E2 13 Remove any paper jammed inside the guide Chapter 4 Troubleshooting 68 Clear a paper jam inside the front cover ...

Page 69: ...left guide E1 of the binder pass through transfer section 16 Open the right guide E3 of the binder pass through transfer section 17 Remove any paper jammed inside the guide Chapter 4 Troubleshooting 69 Clear a paper jam inside the front cover ...

Page 70: ...r CAUTION Close the front cover carefully so you do not pinch your fingers in the gaps when it is closing Failure to do so could cause injury 21 Perform operations in accordance with the instructions that appear on the printer display NOTE If the display continues to indicate a paper jam clearing procedure continue to perform the applicable procedure until the paper jam is cleared Chapter 4 Troubl...

Page 71: ...fficulties removing paper contact your local authorized dealer Frequent paper jams at the same location can mean that there are pieces of torn paper inside the mechanism If you experience difficulties removing pieces of torn paper contact your local authorized dealer NOTE If paper jams at multiple locations clear each one in the sequence indicated on the printer display When to do Perform this pro...

Page 72: ...stacker Close the stacker until it clicks into place CAUTION Be careful not to pinch your fingers in the gaps when the stacker is closing NOTE If the paper jam has occurred again even though you remove all booklets from the stacker pull out the trimmer waste unit to discard the cuttings Chapter 4 Troubleshooting 72 Clear a paper jam in the stacker ...

Page 73: ...ifficulties removing paper contact your local authorized dealer Frequent paper jams at the same location can mean that there are pieces of torn paper inside the mechanism If you experience difficulties removing pieces of torn paper contact your local authorized dealer NOTE If paper jams at multiple locations clear each one in the sequence indicated on the printer display When to do Perform this pr...

Page 74: ...nserter is cut off and then the sheet inserter stops operating 2 Open the right guide I2 3 Remove any paper that is on the upper tray 4 Remove any paper jammed there 5 Close the right guide I2 and then close the top cover Chapter 4 Troubleshooting 74 Clear a paper jam in the sheet inserter ...

Page 75: ...splay continues to indicate a paper jam clearing procedure continue to perform the applicable procedure until the paper jam is cleared Clear a paper jam when loading paper from the lower tray 1 Open the top cover of the sheet inserter NOTE When the top cover is opened the interlock switch is activated power to the sheet inserter is cut off and then the sheet inserter stops operating Chapter 4 Trou...

Page 76: ...Remove any paper jammed there 5 Close the right guide I2 and then close the inner cover I1 and the top cover CAUTION When closing the cover and guide be careful not to get your fingers caught as this may result in personal injury Chapter 4 Troubleshooting 76 Clear a paper jam in the sheet inserter ...

Page 77: ...rding to the instructions on the printer s display NOTE If the display continues to indicate a paper jam clearing procedure continue to perform the applicable procedure until the paper jam is cleared Chapter 4 Troubleshooting 77 Clear a paper jam in the sheet inserter ...

Page 78: ...ste unit icon The trimmer waste unit icon is blue The waste box inside the icon is grayed out The trimmer waste unit status is Absent The trimmer waste unit icon is blue The trimmer waste unit is not full The trimmer waste unit status is OK The trimmer waste unit icon is red The trimmer waste unit status is Full The printer stops To continue printing empty the trimmer waste unit see Dis card cutti...

Page 79: ...ner icons Description Glue container icon The glue container icon is blue The glue container is not empty The glue container status is OK The glue container icon is red The glue container is empty The glue container status is Empty The printer stops To continue printing refill the glue see Replenish glue on page 54 Check the status of the glue container 1 Check the glue container icon in the dashb...

Page 80: ...to the stacked body pages Before you begin Be sure that the system is in standby Adjust cover position 1 Touch the System button 2 Press Maintenance 3 Touch Start maintenance to open the list of Maintenance tasks In the list of Maintenance tasks the task to adjust the cover position can be selected 4 Touch this task and follow the instructions Chapter 4 Troubleshooting 80 Adjust cover position ...

Page 81: ... or the bound booklets may be poorly finished as shown below Figures Finishing condition Amount of glue Normal Glue protrudes from booklet Booklet jam occurs Too much glue Spine is not attached evenly to the main docu ment Main document detaches from the cover Too little glue Chapter 4 Troubleshooting 81 Adjust glue amount ...

Page 82: ...booklet When to do When the bound booklets are poorly finished Adjust glue amount 1 Touch the System button 2 Press Maintenance 3 Touch Start maintenance to open the list of Maintenance tasks In the list of Maintenance tasks the task to adjust the glue amount can be selected 4 Touch this task and follow the instructions Chapter 4 Troubleshooting 82 Adjust glue amount ...

Page 83: ...gathering tray Error scenario Paper remaining in the gathering tray Replenish glue on page 54 Replenish the glue Status in the dash board see Check the status of the glue on page 79 Out of glue Discard cuttings on page 52 Remove cuttings from the trimmer waste tray Status in the dash board see Check the status of the trimmer waste unit on page 78 Trimmer waste unit is full Remove finished booklets...

Page 84: ...sed paper Loaded from the sheet inserter Confirm the paper does not curl If paper is curled be sure to remove the curl before loading it into the sheet inserter again Loaded from the printer If the paper which is loaded from the printer is curled follow the procedure below to perform curl correction Reduce frequent paper jams or errors 1 Select the paper source in the printer used for perfect bind...

Page 85: ...ecific paper in the Settings Editor section Media management option Printer adjustment NOTE If the curl can not be corrected within the specified range by following the adjustment above or paper jams errors or defects in bindings occur frequently load other paper type into the paper source Chapter 4 Troubleshooting 85 Reduce frequent paper jams or errors ...

Page 86: ... switch be sure to check if the breaker is OFF 2 If the breaker is OFF do not reset it Contact your local authorized dealer WARNING If the product s breaker is tripped do not reset it Doing so creates the risk of electric shock fire smoke or tripping the room s breaker Chapter 4 Troubleshooting 86 Power does not turn on ...

Page 87: ...erations check the stacker 1 After turning the main power on again open the stacker and check if the cuttings remain in it 2 If the cuttings remain in the stacker remove all of the cuttings from the stacker CAUTION Do not operate the machine when the cuttings remain in the stacker as this may result in a malfunction Chapter 4 Troubleshooting 87 When the main power is turned off during operations c...

Page 88: ...Chapter 4 Troubleshooting 88 When the main power is turned off during operations check the stacker ...

Page 89: ...Chapter 5 Appendix ...

Page 90: ...ck ness Top bottom 13 to 79 mm foredge 6 5 to 49 5 mm Cutting range Paper weight 60 to 63 g m2 30 to 200 sheets booklet thickness 25 mm or less Paper weight 64 to 80 g m2 10 to 200 sheets booklet thickness 25 mm or less Paper weight 81 to 105 g m2 10 to 150 sheets booklet thickness 25 mm or less Paper weight 106 to 163 g m2 1 to 10 sheets slip sheets only Number of sheets Body pages slip sheets Wi...

Page 91: ...00 A4 pages and cutting them to B5 size Space for cuttings from approximately 15 booklets 3 Trimmer waste unit ca pacity Approximately 127 mm equivalent to 10 booklets of 100 pages of 64 g m2 body slip sheets and a cover of one 128 g m2 sheet 3 or approximately 1000 sheets as a total Stacker capaci ty 440 seconds max Temperature 20 C Humidity 50 RH Warm up time Temperature 15 to 27 C Humidity 20 t...

Page 92: ...hine Specifications of the Document Insertion Unit Document Insertion Unit Specifications Item Upper tray Width side to side 257 0 to 320 0 mm Length in direction of transfer 182 0 to 228 6 mm Lower tray Width side to side 257 0 to 330 2 mm Length in direction of transfer 182 0 to 487 7 mm Paper size Upper tray 200 sheets 80 g m Lower tray 200 sheets 80 g m Paper feed capacity Supplied from Perfec...

Page 93: ... doing 3 direction of 1 direction cutting Foredge Paper that separates part of the body pages into text blocks or chapter pages Slip sheets The lower edge of the book Cut when doing 3 direction cutting Bottom The upper edge of the book Cut when doing 3 direction cutting Top Paper whose fibers run parallel to the short dimension of the sheet Use grain short paper for covers if the paper has a paper...

Page 94: ...ution label Caution label 16 Cleaning Cleaning 18 57 Consumables Consumables 19 Cover Cover 80 Number of sheet 90 Paper 39 Paper weight 90 Size 90 Cover position Cover position 80 Adjust 80 Curl Curl 84 Cutter section Cutter section 28 Cutting method Cutting method 42 90 Cutting range Cutting range 43 90 Cuttings Cuttings 52 Remove 52 D Define Perfect binding 38 Dimension Perfect binder 90 Disable...

Page 95: ...ntainer Glue container 54 79 Status 79 83 Glue container icon Glue container icon 79 Glue icon Glue icon 79 Glue unit Glue unit 26 54 Gluing section Gluing section 28 Grain short Grain short 93 I Inner cover Sheet inserter 32 Inserter transfer section Inserter transfer section 28 Installation Installation 12 Environment 90 Location 12 L Legal notices Legal notices 10 Load paper Lower tray 46 Orien...

Page 96: ... Document Insertion Unit 92 Perfect Binder 90 Supply 15 Power consumption Document Insertion Unit 92 Perfect Binder 90 Power switch Power switch 26 R Right guide Sheet inserter 32 S Sheet inserter Sheet inserter 26 28 32 45 Inner cover 32 Load paper 45 Lower tray 32 Paper jam 73 Right guide 32 Slide guide 32 Top cover 32 Upper tray 32 Size Body page 90 Cover 90 Slip sheet 90 Slide guide Sheet inse...

Page 97: ...ste tray Trimmer waste tray 28 52 Trimmer waste unit Trimmer waste unit 26 52 78 Capacity 90 Icon 78 Status 78 83 Troubleshooting Troubleshooting 60 61 65 71 73 Perfect binding 60 U Upper tray Load paper 46 Paper jam 73 Sheet inserter 32 W Warm up time Warm up time 90 Weight Perfect binder 90 97 Index ...

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