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Cannondale Scalpel, Owner'S Manual Supplement

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English

Scalpel  - Owner’s Manual Supplement

Safety Messages

In this supplement, particularly important information 

 is presented in the following ways:

Indicates a hazardous situation which, if 

not avoided, may result in death or serious 

injury.

NOTICE

Indicates special precautions that must be 

taken to avoid damage.

The following symbols are used in this manual: 

Symbol

Name

Description

NGLI-2

NGLI-2 synthetic grease

Apply NGLI-2 synthetic grease.

CRB

-GEL

Carbon gel

Apply carbon gel (friction paste) KF115/

2

Medium-strength  

removable thread lock

 Loctite® 242, Loctite® 243 

Summary of Contents for Scalpel

Page 1: ...Scalpel READ THIS SUPPLEMENT AND YOUR CANNONDALE BICYCLE OWNER S MANUAL Both contain important safety information Keep both for future reference Owner s Manual Supplement...

Page 2: ...if not avoided may result in death or serious injury NOTICE Indicates special precautions that must be taken to avoid damage The following symbols are used in this manual Symbol Name Description NGLI...

Page 3: ...information You can download Adobe Acrobat PDF versions of any manual supplement from our website http www cannondale com Contacting Cannondale Cannondale USA Cycling Sports Group Inc 1 Cannondale Way...

Page 4: ...r Safety in your Cannondale Bicycle Owner s Manual BEFORE you ride You can be severely injured paralyzed or killed in an accident if you ignore this warning Inspection Crash Damage Of Carbon Frames Fo...

Page 5: ...ning torque for the fasteners is also important for the durability and performance of your bicycle We urge you to have your dealer correctly torque all fasteners using a torque wrench If you decide to...

Page 6: ...ent forks To Center Of The Fork Axle From Bottom Of Frame Head Tube Maximum Fork Length You must select a replacement fork not only based on head tube diameter but the critical factor of frame maximum...

Page 7: ...t post itself You must not rely on this marking as an indication of the proper minimum seat post insertion depth You can be severely injured paralyzed or killed in an accident if you ignore this warni...

Page 8: ...rear shocks When you are considering tires for your bike consider The actual measured size of a tire may be different than its sidewall marking Each time you mount a new tire take the time to inspect...

Page 9: ...Max Fork Length 532 mm Rear Shock Eye To Eye Stroke Bushing Width 190 mm 40 mm FT M8 x 25 mm RR None SE 190 mm 45 mm FT M8 x 25 mm RR None Sag 25 10 mm SE 25 11 mm Chain Guide Integrated w Main Pivot...

Page 10: ...69 3 69 6 70 67 8 68 3 68 7 69 1 F Standover cm 74 3 73 9 74 73 7 75 5 75 6 75 8 76 0 G Head Tube Length cm 9 5 10 5 11 5 12 5 9 5 10 5 11 5 12 5 H Wheelbase cm 112 8 115 1 117 5 119 9 112 5 114 8 11...

Page 11: ...n Do not remove frame material or use surfacing tools on bottom bracket shell Frame damage caused by improper components component installation or removal is not covered by your warranty 1 Frame BB Sh...

Page 12: ...t 3 Cable Guide Identification Lightly apply grease to outside surfaces of the main pivot axle 1 Insert the main pivot axle into non drive side Apply Loctite 243 to either the pivot bolt 2 or the chai...

Page 13: ...6 mm 4 Dropper Foam 5 Tie 6 Bolt 7 Rear Derailluer 8 Rear Brake 9 rivnut Identification Item 3 installed before the cable funnel 2 is installed prevents chain funnel rotation while cable are installed...

Page 14: ...ed the fender should be removed by carefully lifting the fender progressively around it entire edge from the frame with a plastic or other non marring tool to prevent damage to the frame finish Before...

Page 15: ...ame Protector wraps along and over the chainstay edge as shown If the protector is position too far back the chain may chip the paint finish Both Chainstay Protectors 2 3 Make sure the rearward edge o...

Page 16: ...pplement Appx 40 mm 2 1 Downtube Protectors Upper Protector 1 Place in middle of bend in center of tube Item not used on size SM Lower Protector 2 Center relief cuts over tube bend as shown Position f...

Page 17: ...owntube Ensure that the cable routes over the bottom bracket rather than around it b Route the portion of the dropper cable inside the downtube within the 9mm I D foam tube similar to what is seen in...

Page 18: ...to fit CBRT 3 4 Keeping the rear triangle off the bike install both the shift housing and brake hose Install both the shift housing and brake line into the tube in tube cable ports on the inside of t...

Page 19: ...cable entrance avoiding steerer tube CBRT 6 7 The final step is to secure all of the cables in the downtube to the cable guide on the bottom of the tool holder a This is secure the cables within the...

Page 20: ...p tie holding the end of the zip tie off to one side of the frame Tighten the zip tie until it is snug around the cables and hose Clip the end of the zip tie and proceed the install the tool holder to...

Page 21: ...uide so that it is perpendicular 90 degrees to the chain CNG 2 c Torque the main pivot to 15Nm CNG 3 2 Hold the chain guide in place while torquing d The lower surface of the chain guide should be 3mm...

Page 22: ...with the correct sag at the shock sag at the shock is 10mm If the guide rubs on the chain when sag is set the angle of the back plate can be rotated forward another 5 to 10 degrees You are able to rot...

Page 23: ...3 Sit on the bike in a normal riding position with your hands on the handlebar and feet on the pedals so that your weight compresses the rear shock 4 Measure the SAG Adjust the air pressure in the sh...

Page 24: ...ct to replace them regularly DO NOT APPLY GREASE ON THE CENTER OF PIN ONLY GREASE PIN ENDS WHEN FIXING TO LINK Eyelet Centering Spacers 6 Make sure to place the two 1 6mm thick shock spacers on both s...

Page 25: ...ear Shock 2 Rear Shock Adjusters 3 Shock Link Assy 4 Link Shock Pin 5 Pin Bolts w washers 6 Eyelet Centering Spacers 7 Left Cap Cover 8 Right Cap Cover 9 Seat Stay Pivot Bolt 10 Frame Pivot Axle 11 Sp...

Page 26: ...spacing only Other Ai equipped bike with 142 mm or 135 mm rear spacing use a 6 mm offset NOTICE USE ONLY 3 mm Ai OFFSET REAR WHEELS Incorrect wheel offset can damage your frame Standard wheel assemble...

Page 27: ...is on the dropout with a nylon brush old toothbrush Inspect the area for any damage Lightly grease the dropout surface Always clean and re apply the specified thread lock to the bolt threads Tighten w...

Page 28: ...is in place when the optional tool carrier is not present Do not ride the bike without either the cover or the tool carrier securely attached to the downtube Both the cover and tool carrier also func...

Page 29: ...27 137384 English 1 5 N m No Loctite 7 1 2 3 5 6 4 b Latch a 5 c d 8 grease...

Page 30: ...ST SS 078 B K83061 Speed Release TA 148x12 176 mm M12x1 0P C K32011 Cable Funnel Tubing and Tie D K32001 Cable Funnel w Bolt E K34001 CS Flex Covers NDS and DS F K34021 SS Inboard Frame Protector G K...

Page 31: ...l or S ID Part Number Description M K91021 Scalpel Suspension Link 29 w brgs N K11001 Scalpel Rear Fender O K11011 Scalpel Chainguide Complete P K11021 Scalpel Chainguide Top Q K91031 Scalpel Pivot Ha...

Page 32: ...y Frame Protection Check the various frame protectors downtube headtube chainstay swingarm on your bike Make sure they are in place and in good condition Before first ride Damage Inspection Clean and...

Page 33: ...English...

Page 34: ...ONDALE EUROPE Cycling Sports Group Europe B V Hanzepoort27 7575DB Oldenzaal contact cyclingsportsgroup com CANNONDALE UK Cycling Sports Group Vantage Way The Fulcrum Poole Dorset BH12 4NU 44 0 1202732...

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