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ELECTRICAL CONNECTIONS

Cascade-6A boilers require xed wiring to the rear terminal block.
A means of disconnection must be provided in which at least 3mm
separation between the live and neutral poles of the supply exists.
( Double pole isolating switch ).
The installation of a residual current device (RCD) having a rated
residual operating current not exceeding 30 mA is advisable.

USER INSTRUCTIONS

Commissioning

During normal operation some external parts will become very hot,
particularly the tap body. Care must be taken to avoid injury, a burn or
scald.

Turn on the water supply and then switch on the electrical supply.
The Wait/Ready light will ash yellow (indicating below temperature)
and the unit will slowly ll with water (1.2 L/Min). When water passes
the low level sensor (just below tap level) the elements will also be
energized. When the normal operating water level is reached the
solenoid will be disabled and the elements will continue to heat the
boiler until full operating temperature has been reached. At this point
the Wait/Ready light will show solid orange indicating that the boiler is
full and up to temperature.

VENT & OVERFLOW

The vent / over ow pipe must be extended and laid with a

continuous

fall

, discharging to a safe and visible point. The pipe should not be

directly connected to a closed waste, as taste problems may occur and
should never be allowed to become blocked or restricted. One way
this could be connected is via a tundish arrangement. 15mm copper or
‘Speed t’ pipe should be used.

Note

Although the machine will operate without this pipe being extended,
failure to do so will mean the surroundings are susceptible to damage
from any discharge

Subsequent Use

After the boiler has nished the commissioning cycle, and water
is drawn from the tap, water will be replaced in short cycles (small
amount of water and then heat). The solenoid and elements will never
be on at the same time unless the boiler is switched off and on again
(re-setting commission mode). In normal use the boiler will always be
at operating temperature indicated by the Wait/Ready light showing a
solid (not ashing) colour. When the boiler is full and ready the light will
be orange and when the boiler is only part full the light will be yellow.

Note:

When the green service indicator light on the front of the boiler is
showing solid colour, the machine has been starved of water for in
excess of 20 minutes and the solenoid valve has been disabled to
prevent damage to the solenoid coil through overheat. To re-energise
the solenoid, the unit must be disconnected from the electrical supply
and then switched back on, after rst reinstating the water supply.

The production of scale is a natural phenomenon and commonly
occurs in hot water systems. The nature of the scale produced and its
rate of formation varies widely throughout the country.
To ensure continuous, reliable operation, the boiler should be regularly
de-scaled by a suitably quali ed engineer. Suitable chemical de-
scalants must only be used if the manufacturer’s recommendations
are strictly adhered to. This is to prevent health and safety issues,
taste problems and potential damage to the appliance. Misuse of such
chemicals is not covered by the product warranty.

The Cascade-6A boiler bene ts from an integral scale inhibitor,

this is

not

a scale eliminator and its effects will differ according to the water

quality in your area. To ensure trouble free operation, periodically
check for scale inside the boiling chamber. The production of scale is a
natural phenomenon and some de-scaling may be required within the

rst 12 months. This is not covered under the product’s warranty as it is

not a fault.

SCALE

Summary of Contents for Cascade-6A

Page 1: ...Manuals and Documents Brought to you by Wechillit com Ltd WCI Group House 18 Pride Hill Shrewsbury SY1 1DQ Tel 01743 289418 Fax 01743 289416 Web www wechillit com...

Page 2: ...ND SERVICING INSTRUCTIONS Calomax Limited Lupton Avenue Leeds LS9 7DD Tel 0113 249 6681 Fax 0113 235 0358 E mail service calomax co uk www calomax co uk Please read these instructions carefully before...

Page 3: ...ENERAL NOTES 8 CLEANING 8 SPARE PARTS 9 10 EXPLODED DIAGRAM 12 13 SERVICE INSTRUCTIONS 11 ACCESSORIES 16 17 WIRING DIAGRAM 18 TROUBLE SHOOTING 19 WARRANTY 20 PRODUCT SPECIFICATION 24 CHECK LIST Before...

Page 4: ...CONNECTING THE SUPPLY PIPE MUST BE THOROUGHLY FLUSHED OUT TO ENSURE THAT FOREIGN MATTER DOES NOT BLOCK OR ENTER THE SOLENOID VALVE The boiler must be connected to a potable water supply using the food...

Page 5: ...oning cycle and water is drawn from the tap water will be replaced in short cycles small amount of water and then heat The solenoid and elements will never be on at the same time unless the boiler is...

Page 6: ...oklet All de scaling and servicing must be performed by a suitably quali ed engineer GENERAL NOTES GENERAL OPERATION Avoid using any abrasive materials Wiping the outer casing with a damp cloth should...

Page 7: ...or the machine has over lled due to debris trapped in the solenoid valve The debris can be removed by drawing plenty of water from the dispense tap causing the solenoid valve to operate and ush out th...

Page 8: ...uired are not identified please contact Calomax Limited Includes nuts washers etc Exploded parts view To be read in conjunction with the spare parts list Wrapper not shown for clarity 1 2 3 4 5 6 9 10...

Page 9: ...r should be switched off allowed to cool completely and the level sensors cleaned thoroughly as stated above before replacing elements and switching the boiler back on If in doubt protect the elements...

Page 10: ...3 3 bay as shown Shelf unit Ref SHU IC4 4 bay Boiler Stand To increase height of boiler Ref CAS6S Where denotes additional clearance between worktop and tap nozzle NB Not to scale For more information...

Page 11: ...solenoid lter and work the boiler or replace the solenoid see Service Instructions De scale replace sensors Replace P C B BASIC TROUBLE SHOOTING PINK BROWN ORANGE WHITE BLACK 0 75 RED 0 75 BLACK 1 5...

Page 12: ...are beyond our control and would invalidate the warranty offered These include Incorrect installation High Low water pressure Incorrect voltage supply Accidental damage Limescale build up The last it...

Page 13: ...Page 22 Page 23 SERVICE HISTORY AND NOTES SERVICE HISTORY AND NOTES...

Page 14: ...erage ow rate from tap During 18 litre Draw off 2 8 Litres Minute Voltage 220 240 V ac 50 60 Hz Power rating 6kW max single phase PLEASE ENTER SERIAL NUMBER FOR FUTURE REFERENCE Note All measurements...

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