CalMag CALULTRA 132 Owner'S Manual Download Page 1

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CALULTRA DISINFECTION UNITS

OWNERS MANUAL

Operation & Installation Instructions

CALULTRA 132

CALULTRA 220

CALULTRA 322

CALULTRA 416

CALULTRA 530

CALULTRA 662

CALULTRA 1500

CALULTRA 2400

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Calming troubled waters

Summary of Contents for CALULTRA 132

Page 1: ...MANUAL Operation Installation Instructions CALULTRA 132 CALULTRA 220 CALULTRA 322 CALULTRA 416 CALULTRA 530 CALULTRA 662 CALULTRA 1500 CALULTRA 2400 R Re em me em mb be er r d do on n t t g gu ue es ss s A AS SK K Calming troubled waters ...

Page 2: ...e of mind Protecting your water supply with a UV system gives you reassurance that the water being treated by this UV system is microbiologically safe without the addition of any potentially harmful chemicals This process is simple effective and carries the lowest O M costs of all the disinfection processes Simple maintenance continuous disinfection and ultimately safe water CALMAG YORKSHIRE LIMIT...

Page 3: ...zing Page 7 Location Page 7 Installation Page 9 System Disinfection Page 12 Cleaning quartz sleeve Page 12 Cleaning UV sensor Page 13 Operation Page 14 Lamp Countdown Reset Page 16 Failure Modes Page 16 CalUltra Options Page 17 Warranty Registration Page 18 Limited Warranty Statement Page 18 CALULTRA Specifications Page 20 Page ...

Page 4: ...his system for any purpose other than what it was intended for Misuse of this system could potentially cause harm to the user 8 Your system is intended to be installed indoors and away from leaking plumbing DO NOT plug the unit in if the system or any of the components are wet 9 The disinfection system should be directly installed into a ground fault circuit interrupter GFCI Please note that as th...

Page 5: ... or slightly below the quartz sleeve must be cleaned periodically in order to ensure efficient UV penetration if above the water must be softened Iron Fe 0 3 ppm 0 3 mg L Manganese Mn 0 05 ppm 0 05 mg L Turbidity 1 NTU Tannins organics 0 1 ppm 0 1 mg L UVT transmittance 85 Please contact CALMAG YORKSHIRE LTD if water has a UVT that is less than 80 for pre treatment recommendations You can have you...

Page 6: ...Assembly Step 1 Unpack the system and ensure all the components are included with the system Your system is shipped with the following components Page 6 ...

Page 7: ... delivers 190 litres per minute it is recommended to install the CALULTRA 220 UV unit There will be occasions where your home is using water at the pump s maximum capacity Location Step 1 Find a suitable location to mount the UV chamber and the accompanying control panel In choosing your location ensure that the panel is located within 5 feet of a ground fault circuit interrupter GFCI and that the...

Page 8: ...ible with the structure in which you are mounting the device please ensure you use the correct fasteners Step 4 To facilitate lamp removal ensure there is enough space at one end to safely remove the UV lamp and or quartz sleeve a space equal to the length of the unit will suffice see Figure 4 Figure 4 Lamp Removal Spacing Page 8 ...

Page 9: ... water line measure and cut all piping as per the recommended layout Once all the components are ready start by installing the female adapters onto the ports of the chamber To ensure a proper seal the use of PTFE tape is recommended on all threaded connections Step 8 Next solder all the assembly together including ball valves and unions and finally connected the by pass assembly to the cold water ...

Page 10: ...UV Sensor port UV Chamber UV Controller UV Sensor UV Sensor port chamber PTFE chamber chamber chamber chamber rin chamber leaks Page 10 ...

Page 11: ...n the lamp glass Always hold the lamp by the ceramic ends Carefully insert the UV lamp into the chamber sliding it inside the quartz sleeve located inside the chamber do not drop the lamp into the chamber With the lamp outside of the chamber affix the UV lamp to the lamp connector as shown in Figure 8 Step 15 Before the lamp is completely inserted into the sleeve affix the lam to the lamp connecto...

Page 12: ...stall the filter cartridge into the filter sump and then flush the chlorine solution by opening all faucets and let them run until chlorine can no longer be detected by smell Your home facility has now been completely disinfected and your CALULTRA UV system is ready to inactivate any microorganisms that enter the water system PLEASE NOTE This procedure must be performed following any time the UV i...

Page 13: ...ensor if applicable Depending on the water quality the UV sensor may require periodic cleaning At a minimum the UV sensor should be cleaning on an annual basis The following steps outline a basic cleaning procedure Step 1 If the system has an inlet shut off valve shut this valve off to prevent water flow through the system If there is no inlet shut off valve turn off main water inlet valve and tur...

Page 14: ...have a visual and audible warning built into the controls the LED reading ON does not necessarily indicate that the water coming from this system is in fact potable safe to drink This system does not measure the level of disinfection it simply measures the ON OFF status of the lamp For a constant reassurance of safe water quality you should consider the CALULTRA upgrade with a UV sensor you can al...

Page 15: ...ut of the lamp is increasing and the Ready For Flow logic is NO After 180 seconds if the UV output level is adequate for disinfection the Ready for Flow logic is YES and the system will operate as intended UV Output If your system is equipped with a UV sensor CALULTRA will display the UV output in either UV Intensity or mW cm 2 The default output is UV Intensity and to toggle between these two out...

Page 16: ...f three seconds PLEASE NOTE During the condition of lamp expiration the water may be unsafe for consumption and should not be consumed without another form of disinfection CALULTRA Lamp Countdown Reset Sequence After changing the lamp on the CALULTRA systems the control panel must be reset in order for the system to begin its countdown function on the newly installed lamp To reset simply press and...

Page 17: ...cable in the wrong connector The following optional cables are available for use on your CALULTRA systems Contact your authorized distributor for purchasing information 4 20ma Cable Includes connector and 10m 33 of cable to provide a 4 20 mA signal to a remote location Remote Monitoring Cable Includes connector and 10m 33 of cable to remotely control a dry contact signal Can be used for dry contac...

Page 18: ...the ballasts and controllers from the date of original purchase or installation documentation required for verification UV LAMPS UV SENSORS QUARTZ SLEEVES One 1 year Limited Warranty on all CALMAG YORKSHIRE LIMITED ultraviolet lamps UV sensors and quartz sleeves from the date of original purchase documentation required for verification CALMAG YORKSHIRE LIMITED warrants that it will repair or repla...

Page 19: ...d documentation supporting the warranty claim and or a Goods Return Number must be included if so instructed CALMAG YORKSHIRE LIMITED WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES OR EXPENSES ARISING FROM INSTALLATION USE OR ANY OTHER CAUSES THERE ARE NO EXPRESS OR IMPLIED WARRANTIES INCLUDING MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXTEND BEYOND THOSE WAR...

Page 20: ...152 207 304 Power watts 120 170 220 320 Replacement Lamp BULB B132 BULB B220 BULB B322 BULB B416 2 Replacement Sleeve SLEEVE QS132 SLEEVE QS220 SLEEVE QS322 SLEEVE QS416 2 Chamber Dimensions 4 x 27 2 x 5 6 10 x 69 x 14 cm 4 x 35 8 x 5 6 10 x 91 x 14 cm 4 x 46 8 x 5 6 10 x 119 x 14 cm 6 x 35 8 x 7 9 15 x 91 x 20 cm Chamber Material Polished 304 Stainless Steel A249 Pressure Rated Tubing Controller ...

Page 21: ...Lamp Watts 344 414 828 1242 Power watts 360 430 900 1340 Replacement Lamp BULB B530 2 BULB B662 2 BULB B1500 4 BULB B2400 6 Replacement Sleeve SLEEVE QS530 2 SLEEVE QS662 2 SLEEVE QS1500 4 SLEEVE QS2400 6 Chamber Dimensions 6 x 40 6 x 7 9 15 x 103 x 20 cm 6 x 46 8 x 7 9 15 x 119 x 20 cm Contact Calmag Contact Calmag Chamber Material Polished 304 Stainless Steel A249 Pressure Rated Tubing Controlle...

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Page 24: ...Sandbeds Keighley www calmagltd com R Re em me em mb be er r d do on n t t g gu ue es ss s A AS SK K Page 24 Calming troubled waters Rev11 12 ...

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