CALEFFI SATK32107 Series Instructions Manual Download Page 5

5

Notes for the installer

The SATK series HIU is designed for installation in a sheltered domestic environment (or similar), therefore it cannot be installed or used outdoors, i.e. 
in areas directly exposed to the weather. Outdoor installation may cause malfunctioning and hazards.
If the appliance is enclosed inside or between cabinets, sufficient space must be provided for routine maintenance procedures. It is recommended 
NOT to place electrical devices underneath the HIU, as they may be damaged in the event of safety relief valve activation if not connected to a 
discharge tundish, or in the event of leaks occurring at the hydraulic fittings. If this advice is not heeded, the manufacturer cannot be held responsible 
for any resulting damage.
In the event of a malfunction, fault or incorrect operation, the appliance should be deactivated; contact a qualified technician for assistance.

Hydraulic connections - reversibility

Installation of the SATK32 series heat interface unit is reversible (top-down). Installation in the two positions is possible with or without template code 
789023.

Charging unit

To install the charging unit with backflow preventer code 572120, proceed as follows:
- remove the nuts shown in the figure with letter “A”;

Hydraulic installation

Preliminary operations - installation without template

After having established the point of installation of the appliance, perform the following operations: 
·  Mark the holes required for the bracket to secure the HIU to the wall
·  Mark the position of the hydraulic connections
Check the measurements again and, based on the above connection diagram and the dimensions shown on page 3, proceed with the installation 
of the following lines:

• Hydraulic:

1.  connection to the central system line
2.  heating circuit connection
3.  domestic water circuit connection
4.  conveyance of safety relief valve and charging unit backflow preventer discharge

NOTE:
We recommend installing manual shut-off valves, especially on the connections to the primary line, thus allowing any necessary maintenance work 
to be carried out without having to empty the centralised system.
Before installation, it is recommended to carry out accurate flushing of all the pipes of the system in order to remove any residue or impurities that 
could endanger correct operation of the HIU.
In order to facilitate these operations a manual bypass flushing valve is available (code 789110).

- Insert the charging unit as shown in the figure, using the supplied seals.

A

A

* Filling unit not used in the 
UK market.
For information on the user 
system filling procedure, 
please refer to the technical 
documentation for the product 
ALT-HIUFLP in compliance 
with regulation G24 PTII.

Summary of Contents for SATK32107 Series

Page 1: ...stallation 5 Hydraulic components and diagram 4 Dimensions Technical specifications 3 Safety instructions 2 DHW function Comfort functions Primary flow rate limitation Circulator curves and setting Au...

Page 2: ...lled and in compliance with current legislation 5 The device must always be earthed before it is connected to the electric supply If the device must be removed always disconnect the earth connection a...

Page 3: ...nimum flow rate to activate domestic water flow meter 2 l min 0 3 Electric supply 230 V AC 10 50Hz Max power consumption 80 W Protection class IP 40 Pump UPM3 15 70 Actuators 24 V stepper motor Probes...

Page 4: ...9 Return temperature probe 10 Pressure gauge 11 Safety thermostat 12 130 mm heat meter template 13 1 4 F pressure test port 14 Connection for M10x1 heat meter return probe 15 Primary drain cock 16 Con...

Page 5: ...aulic installation Preliminary operations installation without template After having established the point of installation of the appliance perform the following operations Mark the holes required for...

Page 6: ...m in order to remove any residue or impurities that could endanger correct operation of the HIU In order to facilitate these operations a manual bypass flushing valve is available code 789110 N B In t...

Page 7: ...pipe To tighten the nuts apply maximum tightening torque of 25 Nm taking account of the indications of the heat meter manufacturer install the flow probe in the M10 pocket B Please refer to the heat m...

Page 8: ...ctric supply Remote user interface connection The HIU user interface has the dual function of control device and room thermostat The remote user interface can be installed on board the HIU or in the r...

Page 9: ...to the HIU and check for the presence of any error signal If there is any eliminate the fault indicated see page 18 and proceed with setting the set point of the domestic water and heating cycles pro...

Page 10: ...rature compensation day night Daytime night time setting temp Temperature display ambient set point probes prog Heating hourly programming and comfort function reset Resettable error reset floor slab...

Page 11: ...on day night Daytime night time setting temp Temperature display ambient set point probes prog Heating hourly programming and comfort function reset Resettable error reset floor slab heating function...

Page 12: ...e the modulating valve is opened gradually until the set point temperature is reached if the return temperature is lower than or equal to the set limit value In case this condition is not met the flow...

Page 13: ...es is 42 60 C while the range of possible return temperatures is 15 45 C if these set points cannot be changed you must set parameter t07 to value 0 in the technical menu see access to technical menu...

Page 14: ...DHW production The flow rate limitation is imposed by controlling the maximum opening of the primary circuit modulating valve Since latter is controlled by a differential pressure limiter it is possib...

Page 15: ...two seconds and then press the same key repeatedly until reaching the required characteristic refer to the figure below Having identified the required characteristic head flow rate chart shown below w...

Page 16: ...ow pump normally OFF The contact must be closed if any HIU function is active DHW production heating pre heating Parameter t05 must be set to 1 2 4 7 This value t05 7 is set by default example 2 Disti...

Page 17: ...ire twisted cable Compliance with this requirement becomes even more significant the more extensive the RS 485 network If alternatively a shielded wire is used the shield must be connected solely on t...

Page 18: ...m an external device indicating zero credit Corrective action Check the electrical connections or in the case of zero credit top up the external device contact the service supplier Heat interface unit...

Page 19: ...RT OTS RT PREPAID AUX RS 485 BUS IN IN IN OUT T ORT OTS RT PREPAID AUX RS 485 BUS IN IN IN OUT T LAVORATI ANGOLI 30 TOLLERANZA GENERALE ANGOLI EXP PORT OTS RT PREPAID AUX RS 485 BUS IN IN IN OUT IN OU...

Page 20: ...ween 0 9 and 1 2 bar Restore the pressure value if necessary Re open the shut off valves and restore secondary circuit pressure to a value between 1 3 and 1 7 bar Check for the absence of any liquid d...

Page 21: ...tuator see previous paragraph Extract the obturator unscrewing the locking nut F Replace the obturator screw on the locking nut F and then fit the actuator Insert the fixing clip respecting the correc...

Page 22: ...ature set point disable the function primary circuit strainer of the HIU clogged call qualified personnel to have it serviced exchanger partly clogged call qualified personnel to have it serviced modu...

Page 23: ...in charge of system electronic regulator not working call qualified personnel to have it replaced primary circuit flow rate insufficient contact person in charge of system centralised system not worki...

Page 24: ...ernal sensor prepayment auxilliary microswitch Modbus if required been carried out 15 Has the remote user interface been configured for installation on board thermostat function disabled inside the ap...

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