CALEFFI SATK32107 Series Instructions Manual Download Page 20

20

A

A

Periodic maintenance

Maintenance

All maintenance procedures should be carried out by an authorised technician. Regular 
maintenance guarantees better efficiency and helps to save energy. Before carrying out any 
maintenance, repair or part replacement work, proceed as follows:
-   Cut off the electric supply
-   Remove the cover
-   Close the shut-off valves
-   Empty the heat interface unit using the drain cocks provided.

Exchanger replacement

-   As a preliminary step, remove the flow sensor (refer to “replacing the DHW priority flow 

meter”, on page 21) and position it where it cannot be reached by any dripping liquid. 

-   Remove the exchanger, loosening the 2 hex socket head screws fixing it in place (A) 
-   Replace the exchanger and the O-rings. 
-   Tighten the two fixing screws (A) after having checked that the O-rings are correctly 

positioned. Tightening torque 3-3,5 Nm.

N.B.

 Make sure to respect the correct orientation of the plate heat exchanger when fitting it back.

OPERATIONS TO BE PERFORMED

Force an actuators reset by switching the HIU power supply OFF and then ON

Visually check for the absence of leaks and/or anomalies

Check for possible active errors shown on the user interface

Test correct operation of the pump by closing the thermostat contact or forcing it to close

Clean the strainers: on the primary flow line (component 17, page 4), on the secondary return line (19), upstream of the domestic water flow meter 

(22)

After having isolated the HIU by means of shut-off valves, discharge the pressure in the secondary circuit and make sure the expansion vessel pre-

charge value is between 0.9 and 1.2 bar. Restore the pressure value, if necessary

Re-open the shut-off valves and restore secondary circuit pressure to a value between 1.3 and 1.7 bar

Check for the absence of any liquid dripping from the safety relief valve and ensure the drain is unobstructed

Check for the absence of internal leakage through the modulating valves when none of the services are active

Check correct setting of the set points (DHW and heating). Unless explicitly requested by the user or for normative reasons, a DHW temperature 

set point of 50 °C or lower is recommended

With the primary circuit at working temperature, check that the DHW flow rate at the correct temperature is sufficient

The following checks must be carried out at least once very 12 months, in accordance with the prescriptions of standard EN 806-5.

Summary of the technical parameters

Here follows a summary of the meaning and possible settings of the technical parameters:

Parameter

Meaning

Settings

t00

Temperature range of the HIU

0 = 45 - 75 °C

1= 25 - 45 °C

t01

Heating flow temperature control

0 = fixed set point

1 = fixed set point with RTL

2 = compensated on return temperature

3 = weather compensated

t02

DHW comfort mode

From 0 = pre-heating of the heat exchanger

1 = DHW recirculation

t03

Maximum % opening of the heating modulating valve

From 50 to 100

t04

Maximum % opening of the DHW modulating valve

From 50 to 100

t05

Configuration of the closing logic of the auxilliary microswitch

See page 16

t06

DHW temperature control

0 = fixed set point

1 = fixed set point with RTL

t07

Freezing of some settings

0 = All temperature settings can be modified

1 = Return temperature limits are freezed

t08

Anti-legionella

0 = disabled

1 = enabled between 3:00 to 3:30 a.m.

t09

Duration of a DHW recirculation cycle

1 unit = 10 seconds

Summary of Contents for SATK32107 Series

Page 1: ...stallation 5 Hydraulic components and diagram 4 Dimensions Technical specifications 3 Safety instructions 2 DHW function Comfort functions Primary flow rate limitation Circulator curves and setting Au...

Page 2: ...lled and in compliance with current legislation 5 The device must always be earthed before it is connected to the electric supply If the device must be removed always disconnect the earth connection a...

Page 3: ...nimum flow rate to activate domestic water flow meter 2 l min 0 3 Electric supply 230 V AC 10 50Hz Max power consumption 80 W Protection class IP 40 Pump UPM3 15 70 Actuators 24 V stepper motor Probes...

Page 4: ...9 Return temperature probe 10 Pressure gauge 11 Safety thermostat 12 130 mm heat meter template 13 1 4 F pressure test port 14 Connection for M10x1 heat meter return probe 15 Primary drain cock 16 Con...

Page 5: ...aulic installation Preliminary operations installation without template After having established the point of installation of the appliance perform the following operations Mark the holes required for...

Page 6: ...m in order to remove any residue or impurities that could endanger correct operation of the HIU In order to facilitate these operations a manual bypass flushing valve is available code 789110 N B In t...

Page 7: ...pipe To tighten the nuts apply maximum tightening torque of 25 Nm taking account of the indications of the heat meter manufacturer install the flow probe in the M10 pocket B Please refer to the heat m...

Page 8: ...ctric supply Remote user interface connection The HIU user interface has the dual function of control device and room thermostat The remote user interface can be installed on board the HIU or in the r...

Page 9: ...to the HIU and check for the presence of any error signal If there is any eliminate the fault indicated see page 18 and proceed with setting the set point of the domestic water and heating cycles pro...

Page 10: ...rature compensation day night Daytime night time setting temp Temperature display ambient set point probes prog Heating hourly programming and comfort function reset Resettable error reset floor slab...

Page 11: ...on day night Daytime night time setting temp Temperature display ambient set point probes prog Heating hourly programming and comfort function reset Resettable error reset floor slab heating function...

Page 12: ...e the modulating valve is opened gradually until the set point temperature is reached if the return temperature is lower than or equal to the set limit value In case this condition is not met the flow...

Page 13: ...es is 42 60 C while the range of possible return temperatures is 15 45 C if these set points cannot be changed you must set parameter t07 to value 0 in the technical menu see access to technical menu...

Page 14: ...DHW production The flow rate limitation is imposed by controlling the maximum opening of the primary circuit modulating valve Since latter is controlled by a differential pressure limiter it is possib...

Page 15: ...two seconds and then press the same key repeatedly until reaching the required characteristic refer to the figure below Having identified the required characteristic head flow rate chart shown below w...

Page 16: ...ow pump normally OFF The contact must be closed if any HIU function is active DHW production heating pre heating Parameter t05 must be set to 1 2 4 7 This value t05 7 is set by default example 2 Disti...

Page 17: ...ire twisted cable Compliance with this requirement becomes even more significant the more extensive the RS 485 network If alternatively a shielded wire is used the shield must be connected solely on t...

Page 18: ...m an external device indicating zero credit Corrective action Check the electrical connections or in the case of zero credit top up the external device contact the service supplier Heat interface unit...

Page 19: ...RT OTS RT PREPAID AUX RS 485 BUS IN IN IN OUT T ORT OTS RT PREPAID AUX RS 485 BUS IN IN IN OUT T LAVORATI ANGOLI 30 TOLLERANZA GENERALE ANGOLI EXP PORT OTS RT PREPAID AUX RS 485 BUS IN IN IN OUT IN OU...

Page 20: ...ween 0 9 and 1 2 bar Restore the pressure value if necessary Re open the shut off valves and restore secondary circuit pressure to a value between 1 3 and 1 7 bar Check for the absence of any liquid d...

Page 21: ...tuator see previous paragraph Extract the obturator unscrewing the locking nut F Replace the obturator screw on the locking nut F and then fit the actuator Insert the fixing clip respecting the correc...

Page 22: ...ature set point disable the function primary circuit strainer of the HIU clogged call qualified personnel to have it serviced exchanger partly clogged call qualified personnel to have it serviced modu...

Page 23: ...in charge of system electronic regulator not working call qualified personnel to have it replaced primary circuit flow rate insufficient contact person in charge of system centralised system not worki...

Page 24: ...ernal sensor prepayment auxilliary microswitch Modbus if required been carried out 15 Has the remote user interface been configured for installation on board thermostat function disabled inside the ap...

Reviews: