CALEFFI SATK32107 Series Instructions Manual Download Page 2

WARNINGS
These instructions must be read and understood before installing and servicing the device.
IMPORTANT! FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN A SAFETY HAZARD!

1   The device must be installed, commissioned and serviced by qualified technical personnel in accordance with national regulations and/or relevant local requirements. 
2   If the device is not installed, commissioned and serviced correctly in accordance with the instructions provided in this manual, it may not work properly and may 

endanger the user.

3   Clean the pipes of any particles, rust, incrustations, limescale, welding slag and any other contaminants. The hydraulic circuit must be clean. 
4   Make sure that all connection fittings are watertight. 
5  

When connecting water pipes, take care not to subject the threads to excessive mechanical stress. Over time this could result in breakage, with water leaks causing 
damage and/or injury. 

6   Water temperatures higher than 50 °C may cause severe burns. When installing, commissioning and servicing the device, take the necessary precautions so that 

these temperatures will not be hazardous for people. 

7   In the case of particularly hard or impure water, the device must be fitted for filtering and treating the water before it enters the device, in accordance with current 

legislation. Otherwise the device may be damaged and will not work properly.

  

Important note: system washing must take place in accordance with current local regulations. In any case, we recommend the use of specific 
by-passes for the first washing cycles, in order to avoid water containing impurities from flowing into the device. At the end of the procedure, make 
sure all the system and device filters are clean. 

8   Any use of the device other than its intended use is prohibited.
9   Any combination of the device with other system components must be made while taking the operational characteristics of both units into consideration.
10  An combination coupling could compromise the operation of the device and/or system. 

IMPORTANT

: Risk of electric shock. Live parts. Shut off the electric supply before opening the device enclosure. 

1   During installation and maintenance operations, always avoid direct contact with live or potentially hazardous parts. 
2   The device must not be exposed to dripping water or humidity, direct sunlight, the weather, heat sources or high intensity electromagnetic fields. This device cannot 

be used in areas at risk of explosion or fire.

3   The device must be connected to an independent two-pole switch. If work must be carried out on the device, cut off the electric supply first. Do not use devices 

with automatic or time reset, or which may be reset accidentally. 

4   Use suitable automatic protection devices in accordance with the electrical characteristics of the region in which the device is installed and in compliance with 

current legislation.

5   The device must always be earthed before it is connected to the electric supply. If the device must be removed, always disconnect the earth connection after 

disconnecting the electric supply conductors. Check that the earth connection has been made to the highest of standards under applicable legislation.

6   Electrical installation must only be carried out by a qualified technician, in accordance with legal requirements.
7   The appliance does not contain asbestos or mercury.
8   The device is not designed for use by persons of reduced mental, physical or sensory capacity (including children) or persons lacking experience, unless they are 

supervised or instructed in use of the device by a person responsible for their personal safety.

LEAVE THIS MANUAL AS A REFERENCE GUIDE FOR THE USER. DISPOSE OF THE PRODUCT IN COMPLIANCE WITH CURRENT LEGISLATION
THE MANUFACTURER RESERVES THE RIGHT TO CEASE PRODUCTION AT ANY TIME AND TO MAKE ANY CHANGES DEEMED USEFUL OR NECESSARY 
WITHOUT THE OBLIGATION OF PRIOR NOTICE.

SAFETY INSTRUCTIONS

NOTES

1   Install water hammer arresters to compensate for any overpressure in the domestic water circuit; 
2   In the presence of hot water recirculation or if a check valve is fitted into the domestic cold water inlet, suitable devices must be used to accommodate the 

expansion of the medium contained within the system and the heat interface unit;

3   All hydraulic connections must be visually checked while pressurising the system. Vibration during transport may cause the connections to become loose. If a fitting 

needs to be tightened apply a proper tightening torque, otherwise the components may be damaged by overtightening.

For the updated version of the technical documentation refer to www.caleffi.it.

Key to symbols

2

Primary circuit flow

Primary circuit return

Domestic hot water outlet

Domestic cold water inlet

High temperature circuit flow

High temperature circuit return

Medium temperature circuit flow

Medium temperature circuit return

Low temperature circuit flow

Low temperature circuit return

Primary circuit flow

Primary circuit return

Domestic hot water outlet

Domestic cold water inlet

High temperature circuit flow

High temperature circuit return

Medium temperature circuit flow

Medium temperature circuit return

Low temperature circuit flow

Low temperature circuit return

Primary circuit flow

Primary circuit return

Domestic hot water outlet

Domestic cold water inlet

High temperature circuit flow

High temperature circuit return

Medium temperature circuit flow

Medium temperature circuit return

Low temperature circuit flow

Low temperature circuit return

Primary circuit flow

Primary circuit return

Domestic hot water outlet

Domestic cold water inlet

High temperature circuit flow

High temperature circuit return

Medium temperature circuit flow

Medium temperature circuit return

Low temperature circuit flow

Low temperature circuit return

Primary circuit flow

Primary circuit return

Domestic hot water outlet

Domestic cold water inlet

High temperature circuit flow

High temperature circuit return

Medium temperature circuit flow

Medium temperature circuit return

Low temperature circuit flow

Low temperature circuit return

Summary of Contents for SATK32107 Series

Page 1: ...stallation 5 Hydraulic components and diagram 4 Dimensions Technical specifications 3 Safety instructions 2 DHW function Comfort functions Primary flow rate limitation Circulator curves and setting Au...

Page 2: ...lled and in compliance with current legislation 5 The device must always be earthed before it is connected to the electric supply If the device must be removed always disconnect the earth connection a...

Page 3: ...nimum flow rate to activate domestic water flow meter 2 l min 0 3 Electric supply 230 V AC 10 50Hz Max power consumption 80 W Protection class IP 40 Pump UPM3 15 70 Actuators 24 V stepper motor Probes...

Page 4: ...9 Return temperature probe 10 Pressure gauge 11 Safety thermostat 12 130 mm heat meter template 13 1 4 F pressure test port 14 Connection for M10x1 heat meter return probe 15 Primary drain cock 16 Con...

Page 5: ...aulic installation Preliminary operations installation without template After having established the point of installation of the appliance perform the following operations Mark the holes required for...

Page 6: ...m in order to remove any residue or impurities that could endanger correct operation of the HIU In order to facilitate these operations a manual bypass flushing valve is available code 789110 N B In t...

Page 7: ...pipe To tighten the nuts apply maximum tightening torque of 25 Nm taking account of the indications of the heat meter manufacturer install the flow probe in the M10 pocket B Please refer to the heat m...

Page 8: ...ctric supply Remote user interface connection The HIU user interface has the dual function of control device and room thermostat The remote user interface can be installed on board the HIU or in the r...

Page 9: ...to the HIU and check for the presence of any error signal If there is any eliminate the fault indicated see page 18 and proceed with setting the set point of the domestic water and heating cycles pro...

Page 10: ...rature compensation day night Daytime night time setting temp Temperature display ambient set point probes prog Heating hourly programming and comfort function reset Resettable error reset floor slab...

Page 11: ...on day night Daytime night time setting temp Temperature display ambient set point probes prog Heating hourly programming and comfort function reset Resettable error reset floor slab heating function...

Page 12: ...e the modulating valve is opened gradually until the set point temperature is reached if the return temperature is lower than or equal to the set limit value In case this condition is not met the flow...

Page 13: ...es is 42 60 C while the range of possible return temperatures is 15 45 C if these set points cannot be changed you must set parameter t07 to value 0 in the technical menu see access to technical menu...

Page 14: ...DHW production The flow rate limitation is imposed by controlling the maximum opening of the primary circuit modulating valve Since latter is controlled by a differential pressure limiter it is possib...

Page 15: ...two seconds and then press the same key repeatedly until reaching the required characteristic refer to the figure below Having identified the required characteristic head flow rate chart shown below w...

Page 16: ...ow pump normally OFF The contact must be closed if any HIU function is active DHW production heating pre heating Parameter t05 must be set to 1 2 4 7 This value t05 7 is set by default example 2 Disti...

Page 17: ...ire twisted cable Compliance with this requirement becomes even more significant the more extensive the RS 485 network If alternatively a shielded wire is used the shield must be connected solely on t...

Page 18: ...m an external device indicating zero credit Corrective action Check the electrical connections or in the case of zero credit top up the external device contact the service supplier Heat interface unit...

Page 19: ...RT OTS RT PREPAID AUX RS 485 BUS IN IN IN OUT T ORT OTS RT PREPAID AUX RS 485 BUS IN IN IN OUT T LAVORATI ANGOLI 30 TOLLERANZA GENERALE ANGOLI EXP PORT OTS RT PREPAID AUX RS 485 BUS IN IN IN OUT IN OU...

Page 20: ...ween 0 9 and 1 2 bar Restore the pressure value if necessary Re open the shut off valves and restore secondary circuit pressure to a value between 1 3 and 1 7 bar Check for the absence of any liquid d...

Page 21: ...tuator see previous paragraph Extract the obturator unscrewing the locking nut F Replace the obturator screw on the locking nut F and then fit the actuator Insert the fixing clip respecting the correc...

Page 22: ...ature set point disable the function primary circuit strainer of the HIU clogged call qualified personnel to have it serviced exchanger partly clogged call qualified personnel to have it serviced modu...

Page 23: ...in charge of system electronic regulator not working call qualified personnel to have it replaced primary circuit flow rate insufficient contact person in charge of system centralised system not worki...

Page 24: ...ernal sensor prepayment auxilliary microswitch Modbus if required been carried out 15 Has the remote user interface been configured for installation on board thermostat function disabled inside the ap...

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