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Commissioning

•   Close the flow meter fill/drain valve (1) and increase pressure in the system to the maximum design pressure, 145 psi (10 bar), using the external 

filling pump connected to the safety unit fill/drain cock.  When this pressure is reached (2), close the safety unit fill/drain valve using the control lever.

•   Open the valves under the temperature gauges (3) and switch on the solar circulation unit pump. 
•   Allow the water to circulate for a while and then check for leaks.
•   Re-open the air vent installed at the highest point of the solar thermal system and repeat the air purging procedure, briefly activating the circulation 

pump.

•   Restore the desired working pressure with the filling pump. 
•   The flow rate of the system can be varied using the flow meter (4). This modulation is performed by the ball valve with which it is equipped (see 

respective characteristics). Follow the solar panel manufacturer's flow rate recommendations when setting the flow rate.

•   After the first few operating hours, the solar thermal system must be purged of excess air again, both in the highest point and on the air separator 

(if equipped). 

 

  

Once the air is purged, check system pressure and if necessary restore to the desired working pressure.

Draining the system

•   Draining is necessary if the system has been filled with water only and there is a risk of frost.
•   Open the shut-off and check valves (under the temperature gauges), turning them 45°. Open the air vents at the highest point.
•  Open the drain valve at the lowest point of the system.

Flushing the system

•   

Close the flow meter adjustment ball valve (1). and open the fill/drain valve (2). 

•   Connect an external (separate) pump to the safety relieve valve fill/drain valve (3), allow the medium to flow through the solar panels and the heat 

exchange circuit until it flows out of the flow meter fill/drain valve (4).

•   Briefly open the flow meter ball valve (4) to expel all air from the system. 

 

•   Leave the external pump running on the system for a few minutes to ensure correct flushing. 

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Summary of Contents for 279 series

Page 1: ...ntial controller optional is suitable for management and control of 10 pre configured solar thermal system arrangements installed in an optional insulation jacket that mounts to the top of the pump st...

Page 2: ...ply before carrying out any work Failure in following these instructions may result in injury of persons or damage to property 2 Product range Code 278751A Single line solar pump station with 3 speed...

Page 3: ...uge scale 32 to 320 F 0 160 C Connections 3 4 female straight thread Hose connection 3 4 M Fill drain connections with hose connection 9 16 OD 15 mm Pump model Solar 15 68 Body cast iron GG 15 20 Elec...

Page 4: ...with air vent and shut off valve with check valve 7 Supply temperature gauge 8 Return temperature gauge 9 Pre formed shell insulation 10 Shut off ball valve with check valve with temperature gauge ho...

Page 5: ...t s threaded fittings are tightened and tested in the assembly phase in the factory However use a pressure test to check for leaks during commissioning Make the electrical connections of the system as...

Page 6: ...ate recommendations when setting the flow rate After the first few operating hours the solar thermal system must be purged of excess air again both in the highest point and on the air separator if equ...

Page 7: ...always be installed in a vertical position A thermometric label on the back of the flow meter signals if the maximum permitted temperature 230 F 110 C has been exceeded white temperature not exceeded...

Page 8: ...ation diagrams Shut off valve Pump Air vent Expansion tank Temperature gauge Safety valve Automatic filling 2 Shut off valve Pump Air vent Expansion tank Temperature gauge Safety valve Automatic filli...

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