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P4, P5, and P6 Barbecue Grills

LTR50001137, Rev. K

Installation and Connection

www.calflamebbq.com

10

Installation and Connection

Connecting the Grill and Side Burner

These instructions show you how to connect a grill only or a grill and side burner combination.
If you plan to convert to your grill from LP to NG, you need to do this before it is connected to a gas source. 

Grill conversion instructions can be found on page 31 and ordering information can be found in this manual on 

page 37. There are a few differences between connecting to LP and NG.

You will need a second 

person to help you to 

avoid damaging the grill, 

the transformer, or your 

barbecue island .

Before  installing  a  grill  or  side 

burner in any island or cut out, 

make  sure  that  the  opening  is 

not  bigger  than  the  outside 

frame of the grill unit.  The grill 

should  rest  on  the  lip  of  the 

frame.  For drop-in accessories, 

adequate cross ventilation must 

be  designed  into  enclosure 

to  ensure  the  drop-in  grill  or 

side  burner  does  not  become 

overheated.

Pay  careful  attention  to  the  location  of  gas  lines.  

Gas  lines  should  be  routed  away  from  sources  of 

heat and should make as few bends as possible. 
Check to see if gas line connections will be accessible 

when grill is installed.

• 

If gas line connections are not easily accessible 

when  the  grill  is  installed,  support  the  grill 

above counter level and attach the gas lines to 

the grill.  When the gas connections are made, 

slide the grill into the cut out.

• 

If gas line connections are accessible when the 

grill is installed, slide the grill into the cut out 

and then attach the gas lines.

1 . 

Place the Grill and Side Burner in the Cut-outs

Be very careful not to kink gas lines when lowering the 

grill or side burner into the cut out.
Keep  your  fingers  away  from  where  the  grill  will  be 

supported  on  counter.    Your  fingers  could  become 

trapped and serious injury could occur.
Check to make sure the grill is level and is supported 

around the entire outside edge. If the grill is not level 

or is unstable, use non-combustible shims under the 

outside lip to stabilize it.
Perform the leak test procedure as described earlier 

in this manual.

Summary of Contents for BBQ18P06

Page 1: ...LTR50001137 Rev K 9 26 18...

Page 2: ...sic Grill Operation 15 Gas Cylinder Orientation 15 Grill Controls 16 Lighting the Burners 17 Proper Burner Flame 18 Heat Distribution on the Cooking Grates 19 Drop in Griddle 19 Smoker Box 19 Cooking...

Page 3: ...ord to supply power to your Cal Flame grill Such use may result in fire electrical shock or other personal injury Do not install a fuse in the neutral or ground circuit A fuse in the neutral or ground...

Page 4: ...pliance off and smother the flaming pan with a tight fitting lid a cookie sheet or a flat tray For flaming grease outside of the pan smother it with baking soda or use a dry chemical or foam type fire...

Page 5: ...oduce carbon monoxide which has no odor Using it in an enclosed space can kill you Never use this appliance in an enclosed space such as a camper tent car or home Here are some general considerations...

Page 6: ...thod for installing a barbecue island for use A barbecue island is both built in constructions and a grill enclosure Read these instruction before constructing your grill enclosure The Cal Flame conve...

Page 7: ...nections inspected and tested There must be a minimum clearance of 2 inches 51mm between the floor of the LP gas cylinder enclosure and the ground Model Description Width Depth Height BBQ13P04 P4 Prem...

Page 8: ...Side By Side Flat Burner 24 19 BBQ08852P Single Flat Side Burner 11 17 12 Minimum Distance Between Grill and Side Burner WIDTH DEPTH WIDTH WIDTH DEPTH WIDTH WIDTH WIDTH WIDTH WIDTH Minimum Clearance M...

Page 9: ...total free area of not less than 10 square inches 254 square mm Ventilation openings shall be provided at floor level and shall have a total free area of not less than 10 square inches 254 square mm I...

Page 10: ...ication The LP cylinder must be constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U S Department of Transportation or the National Standard of Canada CAN CSA B33...

Page 11: ...grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less...

Page 12: ...or side burner does not become overheated Pay careful attention to the location of gas lines Gas lines should be routed away from sources of heat and should make as few bends as possible Check to see...

Page 13: ...for natural gas before connecting the gas line to the regulator See page 31 for instructions on converting the grill from LP to NG Connecting the grill only If you have a grill and side burner combin...

Page 14: ...or the convection grill can be configured for both LP and NG Make sure you connect to the correct fitting depending on your gas type Connect to gas line to the grill as shown in step 3 a above c Conne...

Page 15: ...r Do not attempt to repair the cylinder valve if it is damaged The cylinder must be replaced 6 Turn all control knobs back to the full OFF position If you are unable to stop a leak 1 Turn all control...

Page 16: ...ion www calflamebbq com 14 Attach the two brackets to the sides of the grill one on each side using two screws as shown below Slide the rotis motor on one of the brackets as shown below The rotis moto...

Page 17: ...a around grill to store flammable materials Never operate main burners and rear infrared convection burners at the same time Excessive grill temperatures will result Read all instructions before you o...

Page 18: ...perly when combustion heat is trapped below the cooking surface CAUTION NEVER spray water on a hot gas unit This may damage porcelain or cast iron components Grill Controls The controls shown below ar...

Page 19: ...hood 2 Keep your face as far away from the burners as possible 3 Press and rotate the burner knob counter clockwise past the light position to HIGH You will hear a loud click as the electronic lighte...

Page 20: ...erating properly the flame will appear between light to dark blue with occasional yellow bursts due to impurities in propane this is normal When the burner is set on high the flame spread out about aw...

Page 21: ...ll Light the grill and turn on the burners under the griddle to high for several minutes to heat the griddle The griddle is slightly bowed in the center to allow grease to run off while you are cookin...

Page 22: ...even out in about five minutes The back burner flame can be adjusted to the level of intensity you prefer Cooking with the Rotisserie The rotisserie cooks with the infrared back burner which provides...

Page 23: ...grill as a pizza oven using the pizza brick tray Made of stone and stainless steel it fits on any Cal Flame grill and is large enough to cook a large sized pizza Set the tray on the grates set the bur...

Page 24: ...uce excessive heat and may be dangerous Make sure the drip tray is in the grill before you begin Keep the hood up until you are ready to cook 1 Arrange charcoal in the tray 2 Replace the grates 3 Igni...

Page 25: ...ly after cooking is completed Doing so will extend the life of your grill prevent grease fires and present a pleasant appearance while you grill 1 Clean Thoroughly clean stains food and grime using a...

Page 26: ...who live near the beach need to be diligent in maintaining their stainless steel hardware You need to clean and polish your stainless steel frequently apply a protectant and ensure water does not col...

Page 27: ...clean the drip pan with a solution of warm soapy water Make sure to rinse thoroughly to avoid staining Cooking Grates Steam Cleaning Your Grill Use a solution equal parts detergent and hot water just...

Page 28: ...ey don t need to be in the grill in order to clean them In fact all of the items can be cleaned in a dishwasher if you wish Leave the drip pan in place for now 2 Remove the burners The burners can be...

Page 29: ...interior While the burners are out of the grill you can use this opportunity to clean the interior of your grill thoroughly You should still have the drip pan in place to catch water and grime as you...

Page 30: ...clip and screw aside 3 Unscrew the two screws located at the side of the white ceramic light fixture 4 Using a tissue or small piece of paper pull the burnt bulb out of the socket 5 Using a tissue or...

Page 31: ...ve orifice is aligned inside the front hole of the burner If there is no spark at all replace the electrode or igniter wire Problem Burner tube is misaligned over the orifice Solution Reposition the b...

Page 32: ...of grease to allow proper sparking The ignition wire should be connected firmly to the valve ignition device and electrode Replace the ignition wire if it is frayed or cracked With the gas supply clo...

Page 33: ...kit contains orifices to convert main burners rear infrared burners and the large infrared burner Your kit will have only the parts you need to convert your grill Before you begin make certain the LP...

Page 34: ...d Using a 6mm socket or nut driver remove the orifice for the burner e Apply a small amount of pipe compound to the orifice threads f Screw in the orifice until it is finger tight g Tighten the orific...

Page 35: ...burner Pipe compound suitable for natural gas a Remove the grate burner cap and burner diffuser from the side burner b Using a 7mm wrench remove the orifice for the burner c Apply a small amount of p...

Page 36: ...release it from the igniter and gas supply valve 6 Take the burner out of the grill and store it in a safe and dry place 7 Install the Sear Zone burner Align the gas inlet on the burner with the gas...

Page 37: ...ALOGEN LIGHT HALOGEN LIGHT TRANSFORMER PLUG PUSH BUTTON LIGHT QUICK CONNECTOR QUICK CONNECTOR NOTE USE TERMINAL CONNECTORS TO ALL WIRE ENDS THAT CONNECT TO ALL ELECTRICAL COMPONENTS NO SOLDERING WHITE...

Page 38: ...P4 P5 and P6 Barbecue Grills LTR50001137 Rev K Appendix www calflamebbq com 36 P6 Dimensions...

Page 39: ...27 17 6 19 23 21 18 12 3 4 9 22 20 31 5 25 1 15 24 13 28 14 16 26 30 2 34 33 29 5 10 11 Replacement Parts See following page for part numbers To order replacement parts contact an authorized selling...

Page 40: ...07100639 5 burner BBQ07100641 10 Light lens All BBQ04103059 11 Halogen lamp All LIT16300031 12 Rotisserie bracket All BBQ04100786 13 Convection panel heat shield 4 burner BBQ07220170 5 burner BBQ07200...

Page 41: ...valve LP All BBQ04101014 Back burner valve NG All BBQ04101013 29 Main burner valve LP All BBQ04101016 Main burner valve NG All BBQ04101015 30 Back burner deflector All BBQ08300441 31 Button light swit...

Page 42: ...ate of purchase LIMITED WARRANTY YEAR LIMITED TY D W W T WAR NT AN R R RR RA A T T TY Y T T T N N NT T R R A A AN N N R R RR RA A A Y W D D W T T T T N N NT T N N N W W R R R R A A A A A A R R G A S V...

Page 43: ...er disclaims all warranties expressed or implied in fact or in law to the extent allowed by your State s Law including the warranty of merchantability and fitness for use except as stated specifically...

Page 44: ..._____________________________________________ Date installed _________________________________________________________________________ Cal Flame dealer s phone number _________________________________...

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