Replacing the rear wheel brake disc
CAKE recommends an authorized CAKE workshop perform this service task.
Tool: Allen key 6mm, wrench 8mm, 22mm, 24mm, Torx 20, 25, 30
1. Remove the battery.
2. Remove the control box lid. Unscrew the 4 screws. Use Torx 25.
3. Disconnect the motor sensor cable.
4. Disconnect the motor cables by unscrewing the blue, green, and yellow cables.
Use an 8mm wrench.
5. On the swing arm, unscrew the 2 cable holder screws. Use Torx 25.
6. On the swingarm bridge, unscrew the 2 fender screws. Use Torx 30.
7. Unscrew the 4 fender screws. Use Torx 20. Remove the rear fender.
8. Loosen the wheel axle nut. Use wrench 22mm and 24mm.
9. Unscrew the 2 screws holding the motor bracket. Use Allen key 6mm.
10. Carefully pull out the wheel.
11. Unscrew the 4 screws attaching the brake disc to the wheel. Use Torx 30.
12. Clean the wheel.
13. Attach the new brake disc to the wheel. Tighten the 4 screws to 17Nm.
Use Torx 30.
14. Mount the wheel. Tighten the wheel axle nut to 50Nm. Use wrench 22mm
and 24mm.
15. Mount the motor bracket. Tighten the 2 motor bracket screws to 20 Nm.
Use Allen key 6mm.
16. Tighten the wheel axle nut to 50Nm. Use wrench 22mm and 24 mm.
17. Mount the rear fender. Tighten the 4 fender screws to 10Nm. Use Torx 20.
18. Use an 8mm wrench to connect the motor cables according to the following:
I. Blue --> U
II. Green --> V
III. Yellow --> W
19. Connect the motor sensor cable.
20. Attach the control box lid.
21. On the swing arm bridge, tighten the 2 fender screws. Use Torx 30.
22. On the swing arm, tighten the 2 cable holder screws. Use Torx 25.
23. Attach the battery.
24. Perform a test drive to check the brake system.
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