BWT STARDECK INEO Installation And Maintenance Instructions Manual Download Page 4

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PROTECTION & SAFETY

2021/07 - Version: C - Code : 34681

8.3.

Programming the ends of travel .......................................................................................... 20

Wiring diagram ................................................................................................. 20

10.

Assembly of the flywheel ................................................................................. 21

SEPARATING PIT WALL........................................................................................... 22

Description of the product ............................................................................... 22

Mounting the pit wall mounting flanges ......................................................... 22

Assembling the separating pit wall ................................................................. 22

3.1.

Straight wall ......................................................................................................................... 22

3.2.

Trapezoidal wall................................................................................................................... 23

Putting the separating pit wall in position ...................................................... 23

ASSEMBLY OF THE COVER APRON ...................................................................... 24

Preparation prior to assembly ......................................................................... 24

Assembly of the slat apron .............................................................................. 24

2.1.

Assembly of cover apron, slats finished with plugs .............................................................. 24

2.2.

Assembly of the cover apron, slats finished with silicon ...................................................... 25

2.3.

Assembly of the complete slat apron ................................................................................... 25

2.4.

Attach the slat apron to the axle .......................................................................................... 25

2.5.

PVC slats: Retainers for pools with step pieces (option) ..................................................... 27

2.6.

PVC slats: Guide weights for overflow pools (option) .......................................................... 27

2.7.

PVC : Inéo deflecter ............................................................................................................ 28

2.8.

Cover apron safety fasteners .............................................................................................. 28

2.8.1.

Wall mounted safety fastener ................................................................................................. 28

2.8.2.

Sub-coping mounted safety fastener ..................................................................................... 29

2.9.

Adjustable strap at the end of the pool ................................................................................ 31

2.9.1.

Strap configurations ................................................................................................................ 31

2.9.2.

Stainless steel, fixed hasp fastener ........................................................................................ 31

2.9.3.

Stainless steel, collapsible hasp fastener ............................................................................... 32

2.9.4.

Attaching the strap to the hasp ............................................................................................... 32

2.9.5.

Hasp fastener for overflow and buffer tank ............................................................................ 33

2.9.6.

Installation of the lateral fasteners .......................................................................................... 34

2.9.7.

Recommendations concerning the installation of hasps ....................................................... 34

BEAM ......................................................................................................................... 35

Beams ............................................................................................................... 35

Counterweights ................................................................................................ 36

Summary of Contents for STARDECK INEO

Page 1: ... acquired an automatic pool cover thank you for placing your trust in us Before commencing installation and operation of the cover please read the following document carefully it contains important recommendations concerning the various manipulations and advice for use Keep this manual and show it to any other users STARDECK INEO Submerged Automatic cover ...

Page 2: ... function as a pool safety cover You also benefit from the competence and know how of the PROCOPI Group registered office Zone d Activités les Landes d Apigné in LE RHEU 35650 France Your installation is the last link in a chain of pool professionals How ever despite the excellent quality of every component of this cover we cannot guarantee the user s total satisfaction unless the user scrupulousl...

Page 3: ...of the dry pit 10 STARDECK AXLE 11 1 Axle diameter 150 or 180 mm 11 2 Axle diameter 250 mm 12 MOTOR DRIVE SYSTEM 14 1 Materials provided 14 2 Installing the motor 14 3 Connection box 15 4 Wiring in the electrical panel 15 4 1 Installation of the panel 15 4 2 Reversing the electrical panel door swing 15 5 Key switch 16 6 Electrical wiring 16 6 1 Slaving 17 6 2 Stardeck deck box 17 7 Setting and pro...

Page 4: ...with silicon 25 2 3 Assembly of the complete slat apron 25 2 4 Attach the slat apron to the axle 25 2 5 PVC slats Retainers for pools with step pieces option 27 2 6 PVC slats Guide weights for overflow pools option 27 2 7 PVC Inéo deflecter 28 2 8 Cover apron safety fasteners 28 2 8 1 Wall mounted safety fastener 28 2 8 2 Sub coping mounted safety fastener 29 2 9 Adjustable strap at the end of the...

Page 5: ...er level 42 6 Water quality 42 7 Maintenance 43 8 Winterizing 43 9 Specific precautions 44 9 1 Beam and duckboarding 44 9 2 Cover apron 44 9 3 Separating pit wall 45 10 Scope of use 45 GENERAL GUARANTEE CONDITIONS Erreur Signet non défini 1 Guarantee on the slat apron PVC PC Erreur Signet non défini 1 1 Guarantee covering slat leak tightness and structural integrity Erreur Signet non défini 1 2 Gu...

Page 6: ...arantee on the high pressure cleaning system Cleandeck Stardeck covers Erreur Signet non défini 3 3 Guarantee on duckboarding Erreur Signet non défini 3 4 Guarantee on the storage bench housing of above ground covers models that are equipped with above ground storage benches Erreur Signet non défini 3 5 Guarantee on the prefabricated separating pit wall Erreur Signet non défini 4 Guarantee on pool...

Page 7: ...the pool or equipment is temporarily unavailable A pool can represent a serious danger to your children A person can drown very quickly Children near a pool require your constant vigilance and active supervision even if they know how to swim The physical presence of a responsible adult is mandatory while the pool is open Learn first aid techniques Memorise emergency numbers and display these close...

Page 8: ...tape Drill 5 mm Concrete drill bit 13 mm Allen key no 5 Cross head screw driver no 2 Assembling the beam and brackets Wrenches Allen keys Wood cutting tools wooden duckboarding 2 2 People required Step Number of people Length of time Assembling the cover axle 2 1 hour Installation of the motor drive system 1 1 hour Installing the pit wall 2 1 hour Assembling the slat cover apron 2 1 hour Mounting ...

Page 9: ...rovided by PROCOPI Standard 275 mm throughwall flange for 250mm wall Note The length of the throughwall flange will depend on the thickness of the wall Ref Description Qty 1 HSHC screw M10x40 A4 SS 4 2 Z10 washer A4 SS 4 3 Throughwall body flange 1 4 Flange gasket 2 5 Throughwall flange body 1 6 Ø4 pin x20 A2 SS 2 7 Composite bushing 1 8 Protective cap 1 9 Double seal ring 1 10 Worksite protective...

Page 10: ...ounting unit etc CAUTION Incorrect alignment of the throughwall flange and the bearing will lead to serious malfunctions of the automatic cover 3 3 Check the electrical point of supply Aquamat PL3 Cable 3 4 mm up to 20 m Cable 3 x 6 mm up to 20 m Cable 3 6 mm up to 30 m Cable 3 x 10 mm up to 40 m Lay a duct to run the motor sensor cable Cable 3 1 mm shielded Make sure that the sensor cable is not ...

Page 11: ...asher A4 SS 2 6 HSHC screw M8x65 A4 SS 2 7 Protective pin 1 Feeding the stainless steel shaft through the throughwall flange from the pool to the motor pit CAUTION The protective pin must be left in place when feeding the stainless steel shaft through the throughwall flange to avoid cutting the gaskets Mounting the axle on the bearing Ref Description Qty 1 HSHC screw M8x35 A4 SS 4 2 M8 washer A4 S...

Page 12: ... Block the bearing screws once the axle is horizontal 2 Axle diameter 250 mm Product presentation Ref Description Qty 1 Protective pin 1 2 H14 nut A4 SS 3 3 W14 washer A4 SS 3 4 SS shaft motor side 1 5 M14 H screws A4 SS 3 Feeding the stainless steel shaft through the throughwall flange from the pool to the motor pit ...

Page 13: ...81 Mounting the axle on the bearing side Ref Description Qty 1 HSHC screw M8x35 A4 SS 4 2 Z8 washer A4 SS 4 Do not block the screws yet Mounting the axle on the throughwall flange side Levelling the axle Block the screws once the axle is horizontal ...

Page 14: ... shaft upwards Insert the motor pin in the shaft groove Put the motor in position by aligning the pin with the groove in the hollow shaft Push it in fully If there is resistance check that the motor pin is correctly positioned Put the U shaped pin in position making sure that it protrudes from the bottom of the throughwall flange Ref Description Qty 1 Aquamat or PL3 motor 1 2 SS shaft Ø30 mm 1 3 M...

Page 15: ... door swing Take the door off its hinges Remove the hinges and the locks Invert and replace the hinges and locks Clip the door back onto its hinges Unscrew the 6 plastic screws and remove the front facing of the electrical panel Remove the retaining screw from the mounting bracket at the bottom of the electrical panel Use the mounting bracket as a drilling template Mount the bracket on the wall us...

Page 16: ...witch must be installed in a place from which the entire pool is visible This will allow the person operating the key switch to unroll the cover over the pool to ensure that there is no one in the pool for the entire duration of the operation NF P90 308 requirement Lay a duct between the key switch and the electrical panel to run the cables 6 Electrical wiring Check that the electrical panel termi...

Page 17: ...connect the quick male connectors of the motor to the female connectors on the white wall of the compartment The revolution counter connector has three contacts C S A the rotation direction connector features 2 Wiring of the motor sensor connector is provided for information purposes it is pre wired in the factory Connector Wire Terminal after 11 2019 Terminal before 11 2019 L 3 C C Earth 1 A T N ...

Page 18: ...AMAT motor the jumper connects the left hand side pin and the central pin Number 2 Dipswitch Dipswitch number 1 is used to change the direction of rotation of the motor this will depend on the side of the pool on which the motor is located refer to the figure opposite Motor on the right hand side dipswitch 1 should be set to OFF Motor on the left hand site dipswitch 1 should be set to ON Dipswitch...

Page 19: ...ablished and saved when the cover is commissioned according to following procedure and steps These positions may be altered at any time by following the same procedure 8 1 Initialisation of the printed circuit board On the control panel all the LEDs are out Hold these keys down for 5 seconds All five LEDs will blink Press OK briefly The first two LEDs will light up initialisation is complete 8 2 V...

Page 20: ... left hand side LED will go out Turn the key to close the pool Hold the key in position until the motor stops Turn the key in the other direction giving it a twist The 2nd LED will blink After 20 seconds the LED will go out Programming is complete NOTA BENE The ends of travel can be deleted from memory in the event of a power outage While the cover is in motion either opening or closing If the cov...

Page 21: ...The flywheel is supplied to allow the pool to be secured in the event that the motor is out of order Ref Description Qty 1 Stainless steel nut M8 2 2 Stainless steel screw 6x100 1 3 Flywheel Ø 300mm 1 4 Hand grip 1 5 Stainless steel screw 8x100 1 6 Stainless steel square nut M6 1 ...

Page 22: ...indy days 3 1 Straight wall The various panels fit together by a tongue and groove mechanism sliding Orient the panels such that the notch faces the cover pit for aesthetic purposes Ref Description Qty 1 Pit wall mounting flange 2 2 Straight separating pit wall 1 3 Separating pit wall cut to fit shaped walls e g trapezoidal 1 Ref Description Qty 1 Inéo beam shoe mounting unit 2 Beam shoe 3 Pit wal...

Page 23: ...h side down Position the flat bars so that they straddle the straight section and the trapezoidal section at locations that divide the pit wall into roughly 3 equal sections Adjust the height of the flat bars such that the holes do not coincide with a groove or join between the panels Counter drill the panels through the holes in the flat bars and rivet together 4 Putting the separating pit wall i...

Page 24: ...n the surface of the water If the slats are different lengths the slat sections will be numbered and the order of assembly must be respected The preassembled section labelled 1 is always the section closest to the cover axle It is easily identified by the slanted edges of the first slat CAUTION Store the slats in the shade until they are being assembled If the slats and notably solar slats are exp...

Page 25: ... apron 2 3 Assembly of the complete slat apron Place the first slat section section with the slat equipped with axle slat apron connection straps on the surface of the water Line up the next slat section and slide it onto the first Push the assembled section aside on the water to proceed with assembly of the next section Repeat this procedure until you reach the last section equipped with the safe...

Page 26: ...r required depending on the depth of the axle Example if the axle depth is 1000mm trim the trap to obtain the 1000mm version 2000 mm strap version 1000 mm strap version 250 mm strap version After cutting the strap heat the tip of the cut end Keep this fastener Remove this fastener Remove this fastener Cut the strap Remove this fastener To obtain this Cut the strap To obtain this ...

Page 27: ...lat plug 1 2 Overflow bracket 1 3 Guide weight 1 4 Slat 1 The bracket is supplied with the hasp fastener for the buffer and overflow tank The overflow bracket 3 is a removable part it plays a role in safety It must be put in place when the cover is rolled out over the pool and must be removed before opening the cover The guide weight 2 is mounted on the overflow slat in the factory Its purpose is ...

Page 28: ...n Qty 1 Fastener frame 1 2 Nylon S8 bushing 4 3 SS slide bar 1 4 Trim 1 5 Frame gasket 1 6 Washer Z8 4 7 Z cross recess pan head screw ST 5 5x50 4 8 Fastener strap 1 Stainless steel version Ref Description Qty 1 Fastener frame 1 2 Nylon S8 bushing 4 3 Frame gasket 1 4 Pozidriv countersunk screw ST 5 5x50 4 5 Fastener strap 1 High water level version Ref Description Qty 1 Fastener frame 1 2 Nylon S...

Page 29: ...ane 2 8 2 Sub coping mounted safety fastener Sub coping mounted safety fasteners are compatible with thin walled and polystyrene block prefab pools Version with trim Ref Description Qty 1 Fastener frame 1 2 SS plate 1 3 SS support bracket 1 4 Fastener gasket 1 5 Upat M8x50 bushing 2 6 Countersunk hex socket screw M6x20 A4 SS 4 7 Countersunk hex socket screw 8x20 A4 SS 4 8 Z 6 A4 SS washer 4 9 H 6 ...

Page 30: ...ew 8x20 A4 SS 2 7 Fastener strap 1 Installation of the fasteners Shape the underside of the coping A to accommodate the safety fastener Drill through the fastener support bracket 3 Ø 10 mmm depth 8 mm Fix the sub coping support plate in position using two UPAT M8x50 bushings and two Countersunk hex socket screws M8x20 Version with trim The fastener frame 1 is then mounted on the plate using four C...

Page 31: ...nstall an adjustable strap opposite each of the cover apron s safety straps CAUTION French regulations require the installation of straps to hold the cover closed Do not forget to release the straps before rolling the cover up failure to do so could cause significant damage 2 9 2 Stainless steel fixed hasp fastener Ref Description Qty 1 Protective sleeve 1 2 Strap and cam buckle 1 3 Hinged stainle...

Page 32: ...to the hasp 1 Thread the strap through the carabiner loops 2 Slide the cam buckle through the sleeve and pull it out the other side 3 Thread the end of the strap through the cam buckle catch 4 Arrange the assembly as shown after it has been adjusted to the correct length Slide the black sleeve over the cam buckle 5 Attaching a carabiner to a fixed or collapsible hasp 6 Attaching a carabiner to the...

Page 33: ...d cause significant damage Ref Description Qty 1 Strap 1 2 Hinged SS carabiner 1 3 Collapsible hasp 1 4 Pozidrive countersunk screw 3 9x38 SS A4 4 5 Nylon S 6x30 bushing 4 6 Cam buckle 1 1 Thread the strap through the carabiner loops 2 Thread the strap into the lateral fastener 3 Thread the end of the strap through the cam buckle catch 4 Lay out the assembly and adjust it to the correct length 5 A...

Page 34: ...sp gasket between the plate and the membrane Use the pozidrive countersunk screws ST 5 5x50 SS A4 supplied for the installation Retractable handle of the collapsible hasp Orient the retractable handle such that it rises towards the pool see photo Recessed installation Carve out a recess for the collapsible hasp 80 x 60 mm depth 10 mm The hasp may be partially recessed by creating a recess 65 x 45m...

Page 35: ...s of position tolerance The beams and brackets are compatible with Stardeck Inéo automatic covers The beams and brackets are intended to support standard duckboarding from Procopi Duckboarding 680x500 Duckboarding 730x500 Safety recommendations and advice Respect the assembly instructions The beams and brackets are designed to bear the weight of a person 1 Beams Position the beams in the beam moun...

Page 36: ... a guideline for PVC slats Pools less than 10m long no need to trim the deflector Pools between 10m and 14m pools cut the first section off the Inéo deflector Pools longer than 14m cut the first and second sections off the Inéo deflector Check the length of the deflector after the cover is rolled up the cover apron should not be in contact with the guides Rotate the gib by 90 to insert it the groo...

Page 37: ...rap attachment will be proposed if the number of deflectors is less than the number of cradles Assemble the product and position it on the beam located on the separating pit wall side Do not tighten the nuts The nuts will be tightened when the attachement assembly is positioned in front of a cradle and the strap is threaded onto the strap attachment bar 6 3 3 Inéo cradle Cradles are only relevant ...

Page 38: ...installed opposite those cradles that do not have corresponding deflectors Mount the cradle assemblies on the separating pit wall beam Flatten the cradles against the pit wall as much as possible and tighten the screws to fix the cradles in position Ref Description Qty 1 HSHC screw M 6 x 100 A4 SS 3 2 H nut 6 A4 SS 7 3 Washer M 6 A4 SS 7 4 HSHC screw M 8 x 30 A4 SS 16 5 H nut 8 A4 SS 18 6 Washer M...

Page 39: ...elf tapping screws 5 Position the locking bolts towards the centre of the duckboarding Position the duckboarding on the beams Using a flat head screw driver rotate the locking bolt at the beam Check the good condition of the duckboarding Clip the caps 3 onto the locking bolts Ref Description Qty 1 Inéo PVC duckboarding 1 2 Locking bolt fastener 2 3 Locking bolt cap 2 4 Duckboarding locking bolt 2 ...

Page 40: ...n bushing S6 6 6 Aluminium hinge 2 7 Rivet 4 8x14 AL AC 8 8 Square reinforcement for latch 1 9 Latch key 1 10 Latch 1 Ref Description Qty 1 duckboarding 829 service hatch 500 duckboarding 949 service hatch 500 1 2 duckboarding 829 service hatch 500 duckboarding 949 service hatch 500 1 3 Joining flat 2 4 Screw 4x40x26 16 5 Wall bracket 50x30x150 Aluminium 3 6 Wood screw TH 6x40 SS 6 7 Nylon bushing...

Page 41: ... travel Always keep watch over the pool while closing the cover Never stop the cover in an intermediary position this could entail a risk of a person being trapped against the cover pit if they are swimming in the pool The person manipulating the cover must ensure beforehand that there is no one in the pool In the case of an automatic pool cleaner check that the pool cleaner tubes and or power cab...

Page 42: ...aring in mind that a gap of 30 mm is required between the water level and the beam to allow the cover to move freely A water level that is too high consequence of a blocked lack of overflow can cause the cover apron to become blocked against the beam and stop it from moving properly this could lead to significant damage to the cover slats and mechanical components Never put the cover in motion if ...

Page 43: ... caused by heavy particles left lying on the cover apron dead leaves miscellaneous detritus metallic objects that could rust etc or by the build up of excessive dirt limescale translucent oils road pollution etc on the cover apron The prolonged stagnation of organic or vegetable matter left lying on the cover apron could lead to the appearance of stains of various colours that are sometimes perman...

Page 44: ...re winterizing the filtration system Place a row of winterizing floats on the surface of the cover pit or extension parallel to the pool width and along the opposite width The cover is rolled out over the surface of the pool and stopped before it reaches the row of winterizing floats Protect the skimmers with gizmos Install either a winter cover that is permeable to rain water or WinterClean profi...

Page 45: ...r apron and disinfectant products Chlorine Bromine etc likely to cause damage such as permanent discolouration burns blisters etc Excessive loads on the cover apron that could deform it Mechanical impacts blunt objects falling onto the cover apron the base of a parasol heavy hail stones etc Furthermore the leaktightness of the slats comprising the cover apron is key to cover protection This leakti...

Page 46: ... ensured that their customer signed said document All the guarantees described in this document enter into effect on the date of reception of the guarantee slip appended to this document duly filled out by the installer client or failing this after a period of 30 days following the date of delivery of the cover 1 Guarantee on the slat apron PVC PC 1 1 Guarantee covering slat leak tightness and str...

Page 47: ... insurance usually taken out by the user of the cover Slat apron friction Deformation and or blistering of the slats constituting the slat apron resulting from The presence of a floating object float toy thermometer floating doser etc under the cover and thus preventing the slats from remaining in contact with the water at this point Storage of a section of the slat apron on the deck surrounding p...

Page 48: ...ulting from water infiltrating into the motor due to The installation of the motor in a manner that does not comply with the instructions set out in this manual Partial or full dismantling of the motor Submersion of a motor designed to operate only out of water Damage pursuant to failure to respect the electrical standards in effect in the country of installation the most recent version of the sta...

Page 49: ...table to a hail storm or branches tiles etc falling onto the solar panel 2 4 Guarantee covering the axle The anodised aluminium axle provided with BWT covers is covered by a 5 year guarantee concerning its structural integrity over time subject to the conditions that said axle was installed in accordance with the technical recommendations and operated in accordance with the operating instructions ...

Page 50: ... earthing of the pool water Damage occasioned by cleaning the axle with an incompatible product corrosive abrasive etc Damage caused by using the automatic cover in a manner that does not comply with the instructions set out in this manual The deposition of ferric oxides on the end plates resulting from the oxidation of metallic particles present in the pool water that can be removed simply by cle...

Page 51: ...from the scope of the guarantee covering the high pressure cleaning system Damage attributable to non compliance with the electrical standards in effect in the country of installation the most recent version of the standard NF C 15 100 in France Damage occasioned by lightning electromagnetic disturbances and over voltages said risk being covered by the home insurance usually taken out by the user ...

Page 52: ...om the bathers view and shelter the slat apron from sunlight Colour variations observed between slats constituting the wooden housing are normal and natural Dismantling be it partial or total of the PVC or wooden housing of a cover equipped with a translucent slat apron will entail the cancellation of the guarantee covering the slat apron The maximum load permitted for a cover housing comprised of...

Page 53: ... in the BWT cover engineering diagrams and that they are used in accordance with the instructions set out in this manual The following are excluded from the scope of the guarantee covering pool fittings Damage to the gaskets of the mechanical seal caused by inserting the motor shaft with the protective pin Failure to respect assembly instructions alignment etc indicated in the engineering diagrams...

Page 54: ...at sources and under the standard conditions set out in this manual If civil engineering works and finishings corners coping pool fittings over flow automatic level regulation etc were carried out in accordance with the Preparation for Civil Engineering and the rules of the art If the cover was installed in accordance with this manual If the service life and characteristics of the PVC slats have n...

Page 55: ...PROTECTION SAFETY 55 2021 07 Version C Code 34681 Notes ...

Page 56: ... agency Cover installation date Cover installed by Name Corporate name Address Post code City Telephone e mail Installer s signature and stamp Cover user Name Address Post code City Telephone e mail User s signature after having received the operating instruction that must be provided to the user by the installer ...

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BWT STARDECK INEO, Installation And Maintenance Instructions Manual

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