INSTRUCTION, USE AND
MAINTENANCE MANUAL
GB
Page 2 of 66
7505-M001-3_B
NAV11N - NAV11NT
NAV11EI - NAV11TEI
SUMMARY
SYMBOLS USED IN THE MANUAL AND
ON THE MACHINE _______________________ 5
1.0 GENERAL INTRODUCTION _________ 8
1.1 Introduction ___________________________8
2.0 INTENDED USE ____________________ 8
2.1 Training of personnel__________________8
3.0 SAFETY DEVICES __________________ 9
3.1 Residual risks _______________________ 10
4.0 GENERAL SAFETY RULES ________ 10
5.0 PACKING AND MOBILIZATION FOR
TRANSPORT ______________________ 11
6.0 UNPACKING _______________________ 11
7.0 MOBILIZATION ____________________ 11
CONDITIONS ______________________ 12
9.0 MACHINE ASSEMBLY _____________ 13
9.1 Anchoring system ___________________ 13
9.2 Accessories contained in the packing _ 13
10.0 ELECTRICAL CONNECTION _______ 13
11.0 CONTROLS ________________________ 16
11.1 Control device (valid for NAV11N and
NAV11NT models) ___________________ 16
11.2 Control device (only for NAV11N and
NAV11NT models with VARGNAV11ND
version with inverter) _______________ 16
11.3 Control device (valid for NAV11EI and
NAV11TEI models) ___________________ 17
12.0 USING THE MACHINE _____________ 18
12.1 Precaution measures during tyre
removal and fitting __________________ 18
12.2 Preliminary operations ______________ 18
12.3 Preparing the wheel _________________ 18
12.4 Wheel clamping ______________________ 18
12.5 Functioning of tool holder arm ______ 20
12.5.1 Tools rotation ___________________ 21
12.6 Tubeless tyres _______________________ 21
12.6.1 Bead breaking ___________________ 21
12.6.2 Demounting _____________________ 22
12.6.3 Mounting ________________________ 25
12.7 Tyres with inner tube ________________ 27
12.7.1 Bead breaking ___________________ 27
12.7.2 Demounting _____________________ 27
12.7.3 Mounting ________________________ 28
12.8 Wheels with bead wire _______________ 30
12.8.1 Beading and demounting ________ 31
12.8.2 Mounting ________________________ 32
13.0 ROUTINE MAINTENANCE _________ 33
14.0 TROUBLESHOOTING TABLE ______ 35
15.0 TECHNICAL DATA _________________ 37
15.1 Technical data _______________________ 37
15.2 Dimensions __________________________ 38
16.0 STORING __________________________ 40
17.0 SCRAPPING _______________________ 40
18.0 REGISTRATION PLATE DATA _____ 40
19.0 FUNCTIONAL DIAGRAMS _________ 40
Table A - Three-phase electric diagram
(NAV11N - NAV11NT) _____________ 41
Table B - Electric diagram
(NAV11EI - NAV11TEI) ___________ 43
Table C - Electric diagram (monophasic
version 220V 60HZ) (NAV11N) ___ 50
Table D - Electric diagram
(VARGNAV11ND) _________________ 52
Table E - Electric diagram
(VARGNAV11EID) ________________ 56
Table F - Oil-pressure diagram
(NAV11N - NAV11NT) _____________ 63
Table G - Oil-pressure diagram
(NAV11EI - NAV11TEI) ___________ 65
20.0 LIST OF COMPONENTS
