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Connecting Lines/Pipes

In case the suction line is equipped with a shut-off valve:

Connect the suction line

Connect the discharge line

Installation without discharge line:

Make sure that the gas discharge (d) is open

Make sure that all provided covers, guards, hoods etc. are
mounted

Make sure that cooling air inlets and outlets are not covered or ob-
structed and that the cooling air flow is not affected adversely in
any other way

Filling Oil

In case the vacuum pump was treated with conservation oil:

Drain the remainders of conservation oil

CAUTION

_a

The vacuum pump is shipped without oil.

Operation without oil will ruin the vacuum pump in short time.

Prior to commissioning it must be made positively sure that oil is
filled in.

The vacuum pump is delivered without oil (oil specification

page 17:

Oil).

Keep approx. 0.1 litre(s) (RB 0006 C) or 0.2 litre(s) (RB 0006
E) resp. oil acc. to the table Oil (

 

page 17) ready

Note

: The amount given in these operating instructions is a guide. The

sight glass (g) indicates the actual amount to be filled in.

CAUTION

_a

Filling oil through the suction connection (c) will result in breakage
of the vanes and destruction of the vacuum pump.

Oil may be filled through the filling port (b) only.

CAUTION

_a

During operation the oil separator is filled with hot, pressurised oil
mist.

Risk of injury from hot oil mist with open filling port.

Risk of injury if a loosely inserted filling plug (b) is ejected.

Remove the filling plug (b) only if the vacuum pump is stopped.

The vacuum pump must only be operated with the filling plug (b)
firmly inserted.

Remove the filling plug (b)

Fill in approx. 0.1 litre(s) (RB 0006 C) or 0.2 litre(s) (RB 0006
E) resp. of oil

Make sure that the level is between the MIN and the MAX-mark-
ings of the sight glass (g)

Make sure that the seal ring is inserted into the filling plug (b) and
undamaged, if necessary replace the filling plug (b)

Firmly reinsert the filling plug (b) together with the seal ring

Note

: Starting the vacuum pump with cold oil is made easier when at

this very moment the suction line is neither closed nor covered with a
rubber mat.

Switch on the vacuum pump

In case the suction line is equipped with a shut-off valve:

Close the shut-off valve

In case the suction line is not equipped with a shut-off valve:

Cover the suction connection (c) with a piece of rubber mat

Let the vacuum pump run for a few minutes

Shut down the vacuum pump and wait a few minutes

Check that the level is between the MIN and the MAX-markings of
the sight glass (g)

In case the level has dropped below the MIN-marking:

Top-up oil

In case the suction line is equipped with a shut-off valve:

Open the shut-off valve

In case the suction line is not equipped with a shut-off valve:

Remove the piece of rubber mat and connect the suction line

Recording of Operational Parameters

As soon as the vacuum pump is operated under normal operating
conditions:

Measure the drive motor current and record it as reference for fu-
ture maintenance and troubleshooting work

Operation Notes

Use

CAUTION

_a

The vacuum pump is designed for operation under the conditions
described below.

In case of disregard risk of damage or destruction of the vacuum
pump and adjoining plant components!

Risk of injury!

The vacuum pump must only be operated under the conditions de-
scribed below.

The vacuum pump is intended for

the suction

of

air and other dry, non-aggressive, non-toxic and non-explosive
gases

Conveying media with a lower or higher density than air leads to an in-
creased thermal and/or mechanical load on the vacuum pump and is
permissible only after prior consultation with Busch.

In case the vacuum pump is equipped with a gas ballast (optional) wa-
ter vapour within the gas flow can be tolerated within certain limits
(

 

page 8: Conveying Condensable Vapours). The conveyance of

other vapours shall be agreed upon with Busch.

The vacuum pump is intended for the placement in a non-potentially
explosive environment.

Version with oil return line to the suction connection (RC 0006 C/E):

The vacuum pump is thermally suitable for continuous operation
(100 percent duty).

Version with oil return valve (RB 0006 C/E):

The vacuum pump is thermally suitable for continuous operation (ob-
serve the notes with regard to the oil recirculation:

 

page 3: Oil Cir-

culation;

 

page 8: Oil Return).

The vacuum pump is ultimate pressure proof.

RB/RC 0006 C/E

Installation and Commissioning

0870152229

page 7

Summary of Contents for R5 RB 0006 C

Page 1: ...Installation and Operating Instructions Vacuum Pumps R5 RB RC 0006 C E 0870152229 0001 28 10 2021 Original instructions ...

Page 2: ... and Disposal 11 Troubleshooting 12 Spare Parts Kits 17 Accessories 17 Oil 17 EU Declaration of Conformity 18 RB RC 0006 C E Preface 0870152229 page 2 Preface Congratulations on your purchase of the Busch vacuum pump With watchful observation of the field s requirements innovation and steady development Busch delivers modern vacuum and pressure solutions worldwide These operating instructions cont...

Page 3: ...ith a paper filter Oil Circulation The vacuum pump requires oil to seal the gaps to lubricate the vanes and to carry away compression heat The oil reservoir is located on the pressure side of the vacuum pump i e high pressure at the bottom of the bottom chamber of the oil separator f The feed openings are located on the suction side of the vacuum pump i e low pressure Forced by the pressure differ...

Page 4: ...west possible level only gen uine Busch exhaust filters shall be used The oil in the process gas is separated to the greatest possible extent but not perfectly CAUTION_a The gas conveyed by the vacuum pump contains remainders of oil Aspiration of process gas over extended periods can be harmful The room into which the process gas is discharged must be suffi ciently vented Note The possibly sensibl...

Page 5: ...the vacuum pump is installed in a colder environment than al lowed with the oil used Fit the vacuum pump with a temperature switch and control the vacuum pump such that it will start automatically when the oil sump temperature falls below the allowed temperature ambient pressure atmospheric Make sure that the environmental conditions comply with the pro tection class of the drive motor according t...

Page 6: ...discharge Electrical Connection Controls Make sure that the stipulations acc to the EMC Directive 2004 108 EC and Low Voltage Directive 2006 95 EC as well as the EN standards electrical and occupational safety directives and the local or national regulations respectively are complied with this is the responsibility of the designer of the machinery into which the vacuum pump is to be incorporated p...

Page 7: ...h on the vacuum pump In case the suction line is equipped with a shut off valve Close the shut off valve In case the suction line is not equipped with a shut off valve Cover the suction connection c with a piece of rubber mat Let the vacuum pump run for a few minutes Shut down the vacuum pump and wait a few minutes Check that the level is between the MIN and the MAX markings of the sight glass g I...

Page 8: ...s start Open the shut off valve in the suction line At the process end Close the shut off valve in the suction line Operate the vacuum pump for another approx half an hour Maintenance DANGER_age32 In case the vacuum pump conveyed gas that was contaminated with foreign materials which are dangerous to health harmful ma terial can reside in filters Danger to health during inspection cleaning or repl...

Page 9: ... oil indicates contamination with foreign material Oil that is either contaminated with foreign material or burnt must be changed page 9 Oil Change In case the oil appears to be contaminated with water or other conden sates despite proper use of the gas ballast Replace the filter Oil Life The oil life depends very much on the operating conditions A clean and dry air stream and operating temperatur...

Page 10: ...is running Check that the drive motor current drawn is in the usual range Version with oil return valve RB 0006 C E Note The discharged gas will also contain oil if the vacuum pump is operated without interruption for too long a period page 7 Opera tion Notes Check that the discharged gas is free from oil Assessment If the drive motor draws too much current and or the pump flow rate has dropped th...

Page 11: ...Risk of vane breakage if the vacuum pump is started with the drive motor After longer periods of standstill the vacuum pump shall be turned by hand After longer periods of standstill Make sure that the vacuum pump is locked against inadvertent start up Remove the cover around the fan of the drive motor Slowly rotate the fan wheel by hand several revolutions in the intended direction of rotation se...

Page 12: ...e most common cause Change the oil page 8 Maintenance No or not enough oil in the reservoir Top up oil page 8 Maintenance The exhaust filter is partially clogged Replace the exhaust filter page 8 Maintenance The screen in the suction connection c is par tially clogged Clean the screen If cleaning is required too frequently install a filter upstream In case a filter is installed on the suction conn...

Page 13: ...Repair the vacuum pump Busch service The drive motor is defective Replace the drive motor Busch service The vacuum pump is blocked Solid foreign matter has entered the vacuum pump Repair the vacuum pump Busch service Make sure the suction line is equipped with a screen If necessary additionally provide a filter Corrosion in the vacuum pump from remain ing condensate Repair the vacuum pump Busch se...

Page 14: ...extended period of time Perform oil change incl flushing page 8 Maintenance The exhaust filter is clogged and appears black from burnt oil Flush the vacuum pump Replace the exhaust filter Fill in new oil page 8 Maintenance In case the oil life is too short use oil with better heat resistance page 17 Oil or ret rofit cooling Foreign objects in the vacuum pump Broken vanes Stuck bearings Repair the ...

Page 15: ...s without interruption oil can collect in the upper chamber of the oil separator f to an extent that it gets expelled together with the discharged gas Regularly shut down the vacuum pump for short periods of time Check that the oil return valve functions properly and lets oil run from the upper into the bottom chamber of the oil separator f as soon as the vacuum pump is shut down page 3 Oil Circul...

Page 16: ...he exhaust filter Fill in new oil page 8 Maintenance Make sure the proper oil is used for changing and topping up The oil foams Mixing of incompatible oils Flush the vacuum pump Replace the exhaust filter Fill in new oil page 8 Maintenance Make sure the proper oil is used for topping up Troubleshooting page 16 RB RC 0006 C E 0870152229 ...

Page 17: ...n Australia Busch Australia Pty Ltd 30 Lakeside Drive Broadmeadows Vic 3047 Tel 03 93 55 06 00 Fax 03 93 55 06 99 Your point of contact for service and spare parts in New Zealand Busch New Zealand Ltd Unit D Arrenway Drive Albany Auckland 1311 P O Box 302696 North Harbour Auckland 1330 Tel 0 9 414 7782 Fax 0 9 414 7783 Find the list of Busch companies all over the world by the time of the publicat...

Page 18: ...have been used to fulfil those provisions Standard Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 1 and Part 2 EN ISO 2151 2008 A...

Page 19: ...machinery Basic concepts general principles of design Risk assess ment and risk reduction BS EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs BS EN 1012 1 2010 BS EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Air compressors and vacuum pumps BS EN ISO 2151 2008 Acoustics Noise test code for compresso...

Page 20: ......

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