background image

(the standard non-return valve that is installed inside the suction con-
nection is not meant to be used for this purpose!)

If the vacuum pump is planned to be used for the suction of gas that
contains limited quantities of condensable vapour:

Provide a shut-off valve, a drip-leg and a drain cock in the suc-
tion line, so that condensates can be drained from the suction
line

Make sure that the suction line does not contain foreign objects,
e.g. welding scales

Gas Discharge

The discharged gas must flow without obstruction. It is not permitted
to shut off or throttle the discharge line or to use it as a pressurised
air source.

The following guidelines for the discharge line do not apply, if the aspi-
rated air is discharged to the environment right at the vacuum pump.

CAUTION

_a

The discharged gas contains small quantities of vacuum oil.

Staying in vacuum oil contaminated air bears a risk of damage to
health.

If air is discharged into rooms where persons stay, sufficient ventila-
tion must be provided for.

Make sure that the discharge line fits to the gas discharge (d) of
the vacuum pump

In case of using a pipe:

Make sure that the pipe will cause no stress on the vacuum
pump’s connection, if necessary use an expansion joint

Make sure that the line size of the discharge line over the entire
length is at least as large as the gas discharge (d) of the vacuum
pump

In case the length of the discharge line exceeds 1 m it is prudent to use
larger line sizes in order to avoid a loss of efficiency and an overload of
the vacuum pump. Seek advice from your Busch representative!

Make sure that the discharge line either slopes away from the
vacuum pump or provide a liquid separator or a drip leg with a
drain cock, so that no liquids can back up into the vacuum pump

WARNING

_ad

Discharge lines made from non-conductive material can build up
static charge.

Static discharge can cause explosion of potentially existing oil
mist.

The discharge line must be made of conductive material or provi-
sions must be made against static discharge.

Electrical Connection / Controls

Make sure that the stipulations acc. to the EMC-Directive
2004/108/EC and Low-Voltage-Directive 2006/95/EC as well as
the EN-standards, electrical and occupational safety directives and
the local or national regulations, respectively, are complied with
(this is the responsibility of the designer of the machinery into
which the vacuum pump is to be incorporated;

page 18: note in

the EC-Declaration of Conformity).

Make sure that the power supply for the drive motor is compatible
with the data on the nameplate of the drive motor

Make sure that an overload protection according to EN 60204-1 is
provided for the drive motor

Make sure that the drive of the vacuum pump will not be affected
by electric or electromagnetic disturbance from the mains; if neces-
sary seek advice from the Busch service

In case of mobile installation:

Provide the electrical connection with grommets that serve as
strain-relief

Installation

Mounting

Make sure that the installation prerequisites (

 

page 5) are com-

plied with

Set down or mount the vacuum pump at its location

Connecting Electrically

WARNING

_ab

Risk of electrical shock, risk of damage to equipment.

Electrical installation work must only be executed by qualified per-
sonnel that knows and observes the following regulations:
- IEC 364 or CENELEC HD 384 or DIN VDE 0100, respectively,
- IEC-Report 664 or DIN VDE 0110,
- BGV A2 (VBG 4) or corresponding national accident prevention
regulation.

Electrically connect the drive motor

Connect the protective earth conductor

Connection Scheme Three-Phase Motor

Delta connection (low voltage):

Star connection (high voltage):

CAUTION

_a

Operation in the wrong direction of rotation can destroy the
vacuum pump in short time.

Prior to starting-up it must be made sure that the vacuum pump is
operated in the proper direction.

Version with three-phase motor:

Determine the intended direction of rotation with the arrow
(stuck on or cast)

“Bump” the drive motor

Watch the fan wheel of the drive motor and determine the di-
rection of rotation just before the fan wheel stops

If the rotation must be changed:

Switch any two of the drive motor wires (three-phase motor)

Installation and Commissioning

 

page

 

6

RB/RC 0006 C/E

0870152229

Summary of Contents for R5 RB 0006 C

Page 1: ...Installation and Operating Instructions Vacuum Pumps R5 RB RC 0006 C E 0870152229 0001 28 10 2021 Original instructions ...

Page 2: ... and Disposal 11 Troubleshooting 12 Spare Parts Kits 17 Accessories 17 Oil 17 EU Declaration of Conformity 18 RB RC 0006 C E Preface 0870152229 page 2 Preface Congratulations on your purchase of the Busch vacuum pump With watchful observation of the field s requirements innovation and steady development Busch delivers modern vacuum and pressure solutions worldwide These operating instructions cont...

Page 3: ...ith a paper filter Oil Circulation The vacuum pump requires oil to seal the gaps to lubricate the vanes and to carry away compression heat The oil reservoir is located on the pressure side of the vacuum pump i e high pressure at the bottom of the bottom chamber of the oil separator f The feed openings are located on the suction side of the vacuum pump i e low pressure Forced by the pressure differ...

Page 4: ...west possible level only gen uine Busch exhaust filters shall be used The oil in the process gas is separated to the greatest possible extent but not perfectly CAUTION_a The gas conveyed by the vacuum pump contains remainders of oil Aspiration of process gas over extended periods can be harmful The room into which the process gas is discharged must be suffi ciently vented Note The possibly sensibl...

Page 5: ...the vacuum pump is installed in a colder environment than al lowed with the oil used Fit the vacuum pump with a temperature switch and control the vacuum pump such that it will start automatically when the oil sump temperature falls below the allowed temperature ambient pressure atmospheric Make sure that the environmental conditions comply with the pro tection class of the drive motor according t...

Page 6: ...discharge Electrical Connection Controls Make sure that the stipulations acc to the EMC Directive 2004 108 EC and Low Voltage Directive 2006 95 EC as well as the EN standards electrical and occupational safety directives and the local or national regulations respectively are complied with this is the responsibility of the designer of the machinery into which the vacuum pump is to be incorporated p...

Page 7: ...h on the vacuum pump In case the suction line is equipped with a shut off valve Close the shut off valve In case the suction line is not equipped with a shut off valve Cover the suction connection c with a piece of rubber mat Let the vacuum pump run for a few minutes Shut down the vacuum pump and wait a few minutes Check that the level is between the MIN and the MAX markings of the sight glass g I...

Page 8: ...s start Open the shut off valve in the suction line At the process end Close the shut off valve in the suction line Operate the vacuum pump for another approx half an hour Maintenance DANGER_age32 In case the vacuum pump conveyed gas that was contaminated with foreign materials which are dangerous to health harmful ma terial can reside in filters Danger to health during inspection cleaning or repl...

Page 9: ... oil indicates contamination with foreign material Oil that is either contaminated with foreign material or burnt must be changed page 9 Oil Change In case the oil appears to be contaminated with water or other conden sates despite proper use of the gas ballast Replace the filter Oil Life The oil life depends very much on the operating conditions A clean and dry air stream and operating temperatur...

Page 10: ...is running Check that the drive motor current drawn is in the usual range Version with oil return valve RB 0006 C E Note The discharged gas will also contain oil if the vacuum pump is operated without interruption for too long a period page 7 Opera tion Notes Check that the discharged gas is free from oil Assessment If the drive motor draws too much current and or the pump flow rate has dropped th...

Page 11: ...Risk of vane breakage if the vacuum pump is started with the drive motor After longer periods of standstill the vacuum pump shall be turned by hand After longer periods of standstill Make sure that the vacuum pump is locked against inadvertent start up Remove the cover around the fan of the drive motor Slowly rotate the fan wheel by hand several revolutions in the intended direction of rotation se...

Page 12: ...e most common cause Change the oil page 8 Maintenance No or not enough oil in the reservoir Top up oil page 8 Maintenance The exhaust filter is partially clogged Replace the exhaust filter page 8 Maintenance The screen in the suction connection c is par tially clogged Clean the screen If cleaning is required too frequently install a filter upstream In case a filter is installed on the suction conn...

Page 13: ...Repair the vacuum pump Busch service The drive motor is defective Replace the drive motor Busch service The vacuum pump is blocked Solid foreign matter has entered the vacuum pump Repair the vacuum pump Busch service Make sure the suction line is equipped with a screen If necessary additionally provide a filter Corrosion in the vacuum pump from remain ing condensate Repair the vacuum pump Busch se...

Page 14: ...extended period of time Perform oil change incl flushing page 8 Maintenance The exhaust filter is clogged and appears black from burnt oil Flush the vacuum pump Replace the exhaust filter Fill in new oil page 8 Maintenance In case the oil life is too short use oil with better heat resistance page 17 Oil or ret rofit cooling Foreign objects in the vacuum pump Broken vanes Stuck bearings Repair the ...

Page 15: ...s without interruption oil can collect in the upper chamber of the oil separator f to an extent that it gets expelled together with the discharged gas Regularly shut down the vacuum pump for short periods of time Check that the oil return valve functions properly and lets oil run from the upper into the bottom chamber of the oil separator f as soon as the vacuum pump is shut down page 3 Oil Circul...

Page 16: ...he exhaust filter Fill in new oil page 8 Maintenance Make sure the proper oil is used for changing and topping up The oil foams Mixing of incompatible oils Flush the vacuum pump Replace the exhaust filter Fill in new oil page 8 Maintenance Make sure the proper oil is used for topping up Troubleshooting page 16 RB RC 0006 C E 0870152229 ...

Page 17: ...n Australia Busch Australia Pty Ltd 30 Lakeside Drive Broadmeadows Vic 3047 Tel 03 93 55 06 00 Fax 03 93 55 06 99 Your point of contact for service and spare parts in New Zealand Busch New Zealand Ltd Unit D Arrenway Drive Albany Auckland 1311 P O Box 302696 North Harbour Auckland 1330 Tel 0 9 414 7782 Fax 0 9 414 7783 Find the list of Busch companies all over the world by the time of the publicat...

Page 18: ...have been used to fulfil those provisions Standard Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 1 and Part 2 EN ISO 2151 2008 A...

Page 19: ...machinery Basic concepts general principles of design Risk assess ment and risk reduction BS EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs BS EN 1012 1 2010 BS EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Air compressors and vacuum pumps BS EN ISO 2151 2008 Acoustics Noise test code for compresso...

Page 20: ......

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