background image

dry,

dust free and

vibration free

Conservation

In case of adverse ambient conditions (e.g. aggressive atmosphere, fre-
quent temperature changes) conserve the vacuum pump immediately.
In case of favourable ambient conditions conserve the vacuum pump if
a storage of more than 3 months is scheduled.

During the test run in the factory the inside of the vacuum pump was
completely wetted with oil. Under normal conditions a treatment with
conservation oil is therefore not required. In case it is advisable to treat
the vacuum pump with conservation oil because of very adverse stor-
age conditions, seek advice from your Busch representative!

Make sure that all ports are firmly closed; seal all ports that are not
sealed with PTFE-tape, gaskets or o-rings with adhesive tape

Note

: VCI stands for “volatile corrosion inhibitor”. VCI-products (film,

paper, cardboard, foam) evaporate a substance that condenses in mo-
lecular thickness on the packed good and by its electro-chemical prop-
erties effectively suppresses corrosion on metallic surfaces. However,
VCI-products may attack the surfaces of plastics and elastomers. Seek
advice from your local packaging dealer! Busch uses CORTEC
VCI 126 R film for the overseas packaging of large equipment.

Wrap the vacuum pump in VCI film

Store the vacuum pump

if possible in original packing,

indoors,

dry,

dust free and

vibration free.

For commissioning after conservation:

Make sure that all remains of adhesive tape are removed from the
ports

Commission the vacuum pump as described in the chapter Installa-
tion and Commissioning (

 

page 5)

Installation and
Commissioning

Installation Prerequisites

CAUTION

_a

In case of non-compliance with the installation prerequisites, partic-
ularly in case of insufficient cooling:

Risk of damage or destruction of the vacuum pump and adjoining
plant components!

Risk of injury!

The installation prerequisites must be complied with.

Make sure that the integration of the vacuum pump is carried out
such that the essential safety requirements of the Machine Direc-
tive 2006/42/EC are complied with (in the responsibility of the de-
signer of the machinery into which the vacuum pump is to be
incorporated;

 

page 18: note in the EC-Declaration of Confor-

mity)

Mounting Position and Space

Make sure that the environment of the vacuum pump is not po-
tentially explosive

Make sure that the following ambient conditions will be complied
with:

ambient temperature: 12 ... 30 °C

If the vacuum pump is installed in a colder environment than al-
lowed with the oil used:

Fit the vacuum pump with a temperature switch and control
the vacuum pump such that it will start automatically when
the oil sump temperature falls below the allowed temperature

ambient pressure: atmospheric

Make sure that the environmental conditions comply with the pro-
tection class of the drive motor (according to the nameplate)

Make sure that the vacuum pump will be placed or mounted hori-
zontally

Make sure that in order to warrant a sufficient cooling there will be
a clearance of minimum 2 cm between the vacuum pump and
nearby walls

Make sure that no heat sensitive parts (plastics, wood, cardboard,
paper, electronics) will touch the surface of the vacuum pump

Make sure that the installation space or location is vented such
that a sufficient cooling of the vacuum pump is warranted

CAUTION

_ac

During operation the surface of the vacuum pump may reach tem-
peratures of more than 70 °C.

Risk of burns!

Make sure that the vacuum pump will not be touched inadver-
tently during operation, provide a guard if appropriate

Make sure that the sight glass (g) will remain easily accessible

If the oil change is meant to be performed on location:

Make sure that the drain port (g) and the filling port (b) will
remain easily accessible

Make sure that enough space will remain for the removal and the
reinsertion of the exhaust filter

Suction Connection

CAUTION

_a

Intruding foreign objects or liquids can destroy the vacuum pump.

In case the inlet gas can contain dust or other foreign solid particles:

Make sure that a suitable filter (5 micron or less) is installed
upstream the vacuum pump

Make sure that the suction line fits to the suction connection (c) of
the vacuum pump

Make sure that the gas will be sucked through a vacuum-tight
flexible hose or a pipe

In case of using a pipe:

Make sure that the pipe will cause no stress on the vacuum
pump’s connection, if necessary use an expansion joint

Make sure that the line size of the suction line over the entire
length is at least as large as the suction connection (c) of the
vacuum pump

In case of very long suction lines it is prudent to use larger line sizes in
order to avoid a loss of efficiency. Seek advice from your Busch
representative!

If two or more vacuum pumps work on the same suction line, if the
volume of the vacuum system is large enough to suck back oil or if the
vacuum shall be maintained after switching off the vacuum pump:

Provide a manual or automatic operated valve (= non-return
valve) in the suction line

RB/RC 0006 C/E

Installation and Commissioning

0870152229

page 5

Summary of Contents for R5 RB 0006 C

Page 1: ...Installation and Operating Instructions Vacuum Pumps R5 RB RC 0006 C E 0870152229 0001 28 10 2021 Original instructions ...

Page 2: ... and Disposal 11 Troubleshooting 12 Spare Parts Kits 17 Accessories 17 Oil 17 EU Declaration of Conformity 18 RB RC 0006 C E Preface 0870152229 page 2 Preface Congratulations on your purchase of the Busch vacuum pump With watchful observation of the field s requirements innovation and steady development Busch delivers modern vacuum and pressure solutions worldwide These operating instructions cont...

Page 3: ...ith a paper filter Oil Circulation The vacuum pump requires oil to seal the gaps to lubricate the vanes and to carry away compression heat The oil reservoir is located on the pressure side of the vacuum pump i e high pressure at the bottom of the bottom chamber of the oil separator f The feed openings are located on the suction side of the vacuum pump i e low pressure Forced by the pressure differ...

Page 4: ...west possible level only gen uine Busch exhaust filters shall be used The oil in the process gas is separated to the greatest possible extent but not perfectly CAUTION_a The gas conveyed by the vacuum pump contains remainders of oil Aspiration of process gas over extended periods can be harmful The room into which the process gas is discharged must be suffi ciently vented Note The possibly sensibl...

Page 5: ...the vacuum pump is installed in a colder environment than al lowed with the oil used Fit the vacuum pump with a temperature switch and control the vacuum pump such that it will start automatically when the oil sump temperature falls below the allowed temperature ambient pressure atmospheric Make sure that the environmental conditions comply with the pro tection class of the drive motor according t...

Page 6: ...discharge Electrical Connection Controls Make sure that the stipulations acc to the EMC Directive 2004 108 EC and Low Voltage Directive 2006 95 EC as well as the EN standards electrical and occupational safety directives and the local or national regulations respectively are complied with this is the responsibility of the designer of the machinery into which the vacuum pump is to be incorporated p...

Page 7: ...h on the vacuum pump In case the suction line is equipped with a shut off valve Close the shut off valve In case the suction line is not equipped with a shut off valve Cover the suction connection c with a piece of rubber mat Let the vacuum pump run for a few minutes Shut down the vacuum pump and wait a few minutes Check that the level is between the MIN and the MAX markings of the sight glass g I...

Page 8: ...s start Open the shut off valve in the suction line At the process end Close the shut off valve in the suction line Operate the vacuum pump for another approx half an hour Maintenance DANGER_age32 In case the vacuum pump conveyed gas that was contaminated with foreign materials which are dangerous to health harmful ma terial can reside in filters Danger to health during inspection cleaning or repl...

Page 9: ... oil indicates contamination with foreign material Oil that is either contaminated with foreign material or burnt must be changed page 9 Oil Change In case the oil appears to be contaminated with water or other conden sates despite proper use of the gas ballast Replace the filter Oil Life The oil life depends very much on the operating conditions A clean and dry air stream and operating temperatur...

Page 10: ...is running Check that the drive motor current drawn is in the usual range Version with oil return valve RB 0006 C E Note The discharged gas will also contain oil if the vacuum pump is operated without interruption for too long a period page 7 Opera tion Notes Check that the discharged gas is free from oil Assessment If the drive motor draws too much current and or the pump flow rate has dropped th...

Page 11: ...Risk of vane breakage if the vacuum pump is started with the drive motor After longer periods of standstill the vacuum pump shall be turned by hand After longer periods of standstill Make sure that the vacuum pump is locked against inadvertent start up Remove the cover around the fan of the drive motor Slowly rotate the fan wheel by hand several revolutions in the intended direction of rotation se...

Page 12: ...e most common cause Change the oil page 8 Maintenance No or not enough oil in the reservoir Top up oil page 8 Maintenance The exhaust filter is partially clogged Replace the exhaust filter page 8 Maintenance The screen in the suction connection c is par tially clogged Clean the screen If cleaning is required too frequently install a filter upstream In case a filter is installed on the suction conn...

Page 13: ...Repair the vacuum pump Busch service The drive motor is defective Replace the drive motor Busch service The vacuum pump is blocked Solid foreign matter has entered the vacuum pump Repair the vacuum pump Busch service Make sure the suction line is equipped with a screen If necessary additionally provide a filter Corrosion in the vacuum pump from remain ing condensate Repair the vacuum pump Busch se...

Page 14: ...extended period of time Perform oil change incl flushing page 8 Maintenance The exhaust filter is clogged and appears black from burnt oil Flush the vacuum pump Replace the exhaust filter Fill in new oil page 8 Maintenance In case the oil life is too short use oil with better heat resistance page 17 Oil or ret rofit cooling Foreign objects in the vacuum pump Broken vanes Stuck bearings Repair the ...

Page 15: ...s without interruption oil can collect in the upper chamber of the oil separator f to an extent that it gets expelled together with the discharged gas Regularly shut down the vacuum pump for short periods of time Check that the oil return valve functions properly and lets oil run from the upper into the bottom chamber of the oil separator f as soon as the vacuum pump is shut down page 3 Oil Circul...

Page 16: ...he exhaust filter Fill in new oil page 8 Maintenance Make sure the proper oil is used for changing and topping up The oil foams Mixing of incompatible oils Flush the vacuum pump Replace the exhaust filter Fill in new oil page 8 Maintenance Make sure the proper oil is used for topping up Troubleshooting page 16 RB RC 0006 C E 0870152229 ...

Page 17: ...n Australia Busch Australia Pty Ltd 30 Lakeside Drive Broadmeadows Vic 3047 Tel 03 93 55 06 00 Fax 03 93 55 06 99 Your point of contact for service and spare parts in New Zealand Busch New Zealand Ltd Unit D Arrenway Drive Albany Auckland 1311 P O Box 302696 North Harbour Auckland 1330 Tel 0 9 414 7782 Fax 0 9 414 7783 Find the list of Busch companies all over the world by the time of the publicat...

Page 18: ...have been used to fulfil those provisions Standard Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 1 and Part 2 EN ISO 2151 2008 A...

Page 19: ...machinery Basic concepts general principles of design Risk assess ment and risk reduction BS EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs BS EN 1012 1 2010 BS EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Air compressors and vacuum pumps BS EN ISO 2151 2008 Acoustics Noise test code for compresso...

Page 20: ......

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