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Australia

Busch Australia Pty. Ltd.

30 Lakeside Drive

Broadmeadows, Vic. 3047

Tel: (03) 93 55 06 00

Fax: (03) 93 55 06 99

Austria

Busch Austria GmbH

Industriepark Nord

2100 Korneuburg

Tel: 02262 / 756 65-0

Fax: 02262 / 756 65-20

Belgium

Busch N.V./Busch SA

Kruinstraat 7

9160 Lokeren

Tel: (0)9 / 348 47 22

Fax: (0)9 / 348 65 35

Brazil

Busch do Brasil Ltda.

Rod. Edgard Máximo Zambotto, Km 64

13240-000 Jarinú-SP

Tel: (55) 11-4016 1400

Fax: (55) 11-4016 1077

Canada

Busch Vacuum Technics Inc.

1740, Boulevard Lionel Bertrand

Boisbriand (Montréal)

Québec J7H 1N7

Tel: 450 435 6899

Fax: 450 430 5132

China

Busch Vacuum (Shanghai) Co., Ltd

18 Bin Yang Road, Shanghai

China 200235

Tel: +86 21 6436 1919

Fax: +86 21 5031 5766

Czech Republic

Busch Vakuum s.r.o.

Pra ákova 10

619 00 Horní Heršpice

Brno

Tel.: +420 543 42 48 55

Fax: +420 543 42 48 56

Denmark

Busch Vakuumteknik A/S

Parallelvej 11

8680 Ry

Tel: +45 87 88 07 77

Fax: +45 87 88 07 88

Finland

Busch Vakuumteknik Oy

Sinikellonpolku 3

01300 VANTAA

Tel: 09 774 60 60

Fax: 09 774 60 666

France

Busch France S.A.

Parc Technologique

de Bois Chaland CE 2922

91029 Evry Cedex

Tel: 01 69 89 89 89

Fax: 01 60 86 16 74

Germany

Dr.-Ing. K. Busch GmbH

Schauinslandstr. 1

79689 Maulburg

Tel: (0 76 22) 6 81-0

Fax: (0 76 22) 6 81-194

e-mail: [email protected]

Busch – All over the World in Industry

www.busch-vacuum.com

Dr.-Ing. K. Busch GmbH

Niederlassung Nord

Ernst-Abbe-Str. 1-3

25451 Quickborn

Tel: (0 41 06) 7 99 67-0

Fax: (0 41 06) 7 99 67-77

Dr.-Ing. K. Busch GmbH

Niederlassung West

Nordring 35

64807 Dieburg

Tel: (0 60 71) 92 82-0

Fax: (0 60 71) 14 71

Dr.-Ing. K. Busch GmbH

Niederlassung Süd-Ost

Gewerbestraße 3

90579 Langenzenn

Tel: (09 01) 90 25-0

Fax: (09 01) 90 25-25

Dr.-Ing. K. Busch GmbH

Außenstelle Zella-Mehlis

Am Rain 11

98544 Zella-Mehlis

Tel: (0 36 82) 46 92 71

Fax: (0 36 82) 46 92 73

Ireland

Busch Ireland Ltd.

A10-11 Howth Junction Business Centre

Kilbarrack, Dublin 5

Tel: 00353 1 832 1466

Fax: 00353 1 832 1470

Italy

Busch Italia S.r.l.

Via Ettore Majorana, 16

20054 Nova Milanese

Tel: 0362 370 91

Fax: 0362 370 999

Japan

Nippon Busch K.K.

1-23-33, Megumigaoka

Hiratsuka City, Kanagawa

Japan 259-1220

Tel: 0463-50-4000

Fax: 0463-50-4004

Korea

Busch Korea Ltd.

392-1 Yangji-Ri, Yangji-Myun,

Yongin-si, Kyunggi-Do

Tel: 031) 321-8114

Fax: 031) 321 4330

Malaysia

Busch (Malaysia) Sdn Bhd.

6 Jalan Taboh 33/22

Shah Alam Technology Park

Section 33

40400 Shah Alam

Selangor D. E.

Tel: 03 5122 2128

Fax: 03 5122 2108

Netherlands

Busch B.V.

Pompmolenlaan 2

3447 GK Woerden

Postbus 2091

3440 DB Woerden

Tel: (0)348 - 462300

Fax: (0)348 - 422939

New Zealand

Busch New Zealand Ltd.

Unit D, Arrenway Drive

Albany, Auckland 1311

P O Box 302696

North Harbour, Auckland 1330

Tel: 0-9-414 7782

Fax: 0-9-414 7783

Norway

Busch Vakuumteknikk AS

Hestehagen 2

1440 Drøbak

Tel: 64 98 98 50

Fax: 64 93 66 21

Poland

Busch Polska Sp. z o.o.

UI. Chopina 27

87800 Wtoctawek

Tel: (054) 2315400

Fax: (054) 2327076

Singapore

Busch Vacuum Singapore Pte Ltd

20 Shaw Road

#01-03 Ching Shine Building

Singapore 36 79 56

Tel: (65) 6 408 0866

Fax: (65) 6 288 0877

Spain

Busch Ibérica S.A.

C/. Penedès, 47-49

08192 Sant Quirze del Vallès

Tel: 93 721 77 77

Fax: 93 721 42 07

Sweden

Busch Vakuumteknik AB

Bråta Industriområde

435 33 Mölnlycke

Tel: 031 - 338 00 80

Fax: 031 - 338 00 89

Switzerland

Busch AG

Waldweg 22

4312 Magden

Tel: 061 / 845 90 90

Fax: 061 / 845 90 99

Taiwan

Busch Taiwan Corporation

8F, No.5, Lane 155, Sec. 3, Pei Shen Rd.

Shen Keng Hsiang,

Taipei Hsien,

Taiwan (222), R.O.C

Tel: (02) 2662 0775

Fax: (02) 2662 0796

Turkey

VAKUTEK

Emlak Kredi Ishani No: 179

81130 Üsküdar-Istanbul

Tel: (216) 310 0573

Fax: (216) 343 5126

United Kingdom

Busch (UK) Ltd

Hortonwood 30-35

Telford

Shropshire

TF1 7YB

Tel: 01952 677 432

Fax: 01952 677 423

USA

Busch LLC

516 Viking Drive

Virginia Beach, VA 23452

Tel: (757) 463-7800

Fax: (757) 463-7407

Semiconductor Vacuum Group Inc.

Morgan Hill, CA 95037

Tel: (408) 955 1900

Fax: (408) 955 0229

Summary of Contents for R 5 RA/RC 0010 C

Page 1: ...Installation and Operating Instructions Rotary Vane Vacuum Pumps R 5 RA RC 0010 0016 C Busch LLC 516 Viking Drive Va Beach VA 23452 Phone 757 463 7800 Fax 757 463 7407 P N 0872 918 377 0909 ...

Page 2: ......

Page 3: ...shooting 13 Oil 18 EC Declaration of Conformity 19 Service Centers 20 Busch All over the World in Industry 21 2 Preface Congratulations on your purchase of the Busch vacuum pump With watchful observation of the field s requirements innovation and steady development Busch delivers modern vacuum and pressure solutions worldwide These operating instructions contain information for product description...

Page 4: ...id reverse rotation after switching off the vacuum pump is equipped with a non return valve Note This valve shall not be used as a non return valve or shut off valve to the vacuum system and is no reliable means to prevent suction of oil into the vacuum system while the vacuum pump is shut down In case the vacuum pump is equipped with a gas ballast optional Through the gas ballast a small amount o...

Page 5: ... the vacuum pump these installation and operating instructions shall be read and understood If anything remains to be clarified please contact your Busch representative Safety Notes The vacuum pump has been designed and manufactured according to state of the art methods Nevertheless residual risks may remain These operating instructions highlight potential hazards where appro priate Safety notes a...

Page 6: ...ack the surfaces of plastics and elastomers Seek advice from your local packaging dealer Busch uses CORTEC VCI 126 R film for the overseas packaging of large equipment Wrap the vacuum pump in VCI film Store the vacuum pump if possible in original packing indoors dry dust free and vibration free For commissioning after conservation Make sure that all remains of adhesive tape are removed from the po...

Page 7: ...condensates can be drained from the suction line Make sure that the suction line does not contain foreign objects e g welding scales CAUTION_a The discharged gas contains small quantities of vacuum oil Staying in vacuum oil contaminated air bears a risk of damage to health If air is discharged into rooms where persons stay sufficient ventila tion must be provided for Electrical Connection Controls...

Page 8: ... to be filled in CAUTION_a Filling oil through the suction connection h will result in breakage of the vanes and destruction of the vacuum pump Oil may be filled through the filling port d only CAUTION_a During operation the oil separator is filled with hot pressurised oil mist Risk of injury from hot oil mist with open filling port Risk of injury if a loosely inserted filling plug d is ejected Re...

Page 9: ...quired contact or heat protection gloves shall be worn CAUTION_a The gas conveyed by the vacuum pump contains remainders of oil Aspiration of process gas over extended periods can be harmful The room into which the process gas is discharged must be suffi ciently vented Make sure that all provided covers guards hoods etc remain mounted Make sure that protective devices will not be disabled Make sur...

Page 10: ...lle and the cooling fins Every Year Make sure that the vacuum pump is shut down and locked against inadvertent start up Replace the exhaust filter Ú page 10 Exhaust Filter In case an inlet air filter is installed Replace the inlet air filter Check the inlet screen clean if necessary Version with gas ballast with paper filter Replace the filter Every 500 2000 Operating Hours Ú page 10 Oil Life Chan...

Page 11: ...dvertent start up Remove the drain plug i again and drain the remaining oil Make sure that the seal ring is inserted into the drain plug i and undamaged replace if necessary Firmly reinsert the drain plug i together with the seal ring Dispose of the used oil in compliance with applicable regulations Flushing the Vacuum Pump WARNING_ad Degraded oil can choke pipes and coolers Risk of damage to the ...

Page 12: ...r retaining spring but do not remove it at this time Press the exhaust filter retaining spring out of the indent and rotate it Remove the exhaust filter retaining spring from the oil sepa rator e Pull the exhaust filter out of the oil separator e Inserting the Exhaust Filter CAUTION_a The non OEM spares market offers exhaust filters that are geomet rically compatible with Busch vacuum pumps but do...

Page 13: ...motor If deposits could have gathered in the vacuum pump Flush the vacuum pump Ú page 9 Maintenance Observe the chapter Installation and Commissioning Ú page 5 Dismantling and Disposal DANGER_age32 In case the vacuum pump conveyed gas that was contaminated with harmful foreign material the oil and the exhaust filter s will be contaminated with harmful material Harmful material can reside in pores ...

Page 14: ...oil the most common cause Change the oil Ú page 9 Maintenance No or not enough oil in the reservoir Top up oil Ú page 9 Maintenance The exhaust filter is partially clogged Replace the exhaust filter Ú page 9 Maintenance The screen in the suction connection h is partially clogged Clean the screen If cleaning is required too frequently install a filter upstream In case a filter is installed on the s...

Page 15: ...or is overloaded Supply the drive motor with the correct volt age The drive motor starter overload protection is too small or trip level is too low Compare the trip level of the drive motor starter overload protection with the data on the nameplate correct if necessary In case of high ambient temperature set the trip level of the drive motor starter overload protection 5 percent above the nominal ...

Page 16: ...ommission ing Loose connection s in the drive motor termi nal box Version with three phase motor Not all drive motor coils are properly con nected The drive motor operates on two phases only Check the proper connection of the wires against the connection diagram particularly on motors with six coils Tighten or replace loose connections Version with three phase motor The vacuum pump runs in the wro...

Page 17: ...ging of filters or screens Partial clogging in the suction discharge or pressure line Remove the clogging Long suction discharge or pressure line with too small diameter Use larger diameter The vacuum pump fumes or expels oil drop lets through the gas discharge The oil level drops The exhaust filter is not properly seated Check the proper position of the exhaust fil ter if necessary insert properl...

Page 18: ...oil life is too short use oil with better heat resistance Ú page 18 Oil or ret rofit cooling The oil is watery and coloured white The vacuum pump aspirated water or signifi cant amounts of humidity Version with gas ballast The filter of the gas ballast is clogged Flush the vacuum pump Replace the exhaust filter Fill in new oil Ú page 9 Maintenance Modify the operational mode Ú page 8 Op erating No...

Page 19: ...Oil l x o r p p a y t i t n a u q g n i l l i F 18 Recommended oil type Busch R 580 0 4 l x o r p p a y t i t n a u q g n i l l i F Alternative oil type 0 4 VM 068 VSL 068 ...

Page 20: ...ithin Certain Voltage Limits so called Low Voltage 2006 95 EC Electromagnetic Compatibility 2004 108 EC have been designed and manufactured to the following specifications Standard Title of the Standard Harmonised Standards EN ISO 12100 1 EN ISO 12100 2 Safety of machinery Basic concepts general principles of design Part 1 and 2 EN 294 Safety of machinery Safety distance to prevent danger zones be...

Page 21: ...t 420 E Street Suite 4 South Plainfield NJ 07080 Minillas Industrial Park Phone 908 561 3233 Bayamon PR 00959 1901 Fax 908 561 3909 Phone 787 798 5045 service nj buschusa com Fax 787 798 5033 service pr buschusa com Texas Virginia 1901 South Starpoint Drive 516 Viking Drive Houston TX 77032 Virginia Beach VA 23452 Phone 281 214 8400 Phone 757 463 7800 Fax 281 214 8410 Fax 757 463 7407 service tx b...

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Page 24: ...owth Junction Business Centre Kilbarrack Dublin 5 Tel 00353 1 832 1466 Fax 00353 1 832 1470 Italy Busch Italia S r l Via Ettore Majorana 16 20054 Nova Milanese Tel 0362 370 91 Fax 0362 370 999 Japan Nippon Busch K K 1 23 33 Megumigaoka Hiratsuka City Kanagawa Japan 259 1220 Tel 0463 50 4000 Fax 0463 50 4004 Korea Busch Korea Ltd 392 1 Yangji Ri Yangji Myun Yongin si Kyunggi Do Tel 031 321 8114 Fax...

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