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Instruction Manual

R5

Rotary Vane Vacuum Pumps
KD 0012 A, KD 0020 A

0870214060/-0003_en / Original instructions / Modifications reserved

06/12/2021

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Summary of Contents for KD 0012 A

Page 1: ...Get technical data instruction manuals service kits Instruction Manual R5 Rotary Vane Vacuum Pumps KD 0012 A KD 0020 A 0870214060 0003_en Original instructions Modifications reserved 06 12 2021 ...

Page 2: ...ipes 8 5 2 1 Suction Connection 8 5 2 2 Discharge Connection 8 5 3 Filling Oil 9 5 4 Electrical Connection 9 5 4 1 Wiring Diagram Single Phase Motor 10 5 4 2 Capacitor Installation 11 6 Commissioning 12 6 1 Conveying Condensable Vapours 12 7 Maintenance 13 7 1 Maintenance Schedule 14 7 2 Oil Level Inspection 14 7 3 Oil Change 14 7 4 Exhaust Filter Change 16 8 Overhaul 17 9 Decommissioning 17 9 1 D...

Page 3: ...has been designed and manufactured according to state of the art methods Nevertheless residual risks may remain This instruction manual highlights potential hazards where appropriate Safety notes and warning messages are tagged with one of the keywords DANGER WARNING CAUTION NOTICE and NOTE as follows DANGER indicates an imminent dangerous situation that will result in death or serious injuries if...

Page 4: ...apacitor OFP Oil fill plug CS Capacitor support OSG Oil sight glass CC Capacitor connection ODP Oil drain plug NP Nameplate PWS Power supply MATE N LOK EF Exhaust filter DA Directional arrow NOTE Technical term In this instruction manual we consider that the term machine refers to the vacuum pump NOTE Illustrations In this instruction manual the illustrations may differ from the machine appearance...

Page 5: ...in order to take specific precautions The machine is capable of maintaining ultimate pressure see Technical Data 20 Permitted environmental conditions see Technical Data 20 The machine is suitable for intermittent periodic duty as per IEC 60034 1 Duty type S3 S1 S3 60 100 cycles in series S3 50 unlimited cycles in series Independent of the load unlimited cycles in series Depending on the use of th...

Page 6: ...20 A only Variant 3 for KD 0020 A only 2 4 Start Controls The machine comes without start controls The control of the machine is to be provided in the course of installation The machine can be equipped with a soft starter 2 5 Optional Accessories 2 5 1 Rubber feet The rubber feet isolate and reduce the vibration of the machine Fix the pump unit to the housing Use M6 screws for each rubber foot and...

Page 7: ...d for more than 3 months Wrap the machine in a corrosion inhibiting film Store the machine indoors dry dust free and if possible in original packaging preferably at temperatures between 0 40 C 5 Installation 5 1 Installation Conditions NOTICE Use of the machine outside of the permitted installation conditions Risk of premature failure Loss of efficiency Take care that the installation conditions a...

Page 8: ...onnection lines cause no stress on the machine s connection if necessary use flexible joints Make sure that the line size of the connection lines over the entire length is at least as large as the connections of the machine In case of long connection lines it is advisable to use larger line sizes in order to avoid a loss of efficiency Seek advice from your Busch representative 5 2 1 Suction Connec...

Page 9: ...e sure that the power supply for the motor is compatible with the data on the nameplate of the motor The electrical installation must comply with applicable national and international standards Provide a lockable disconnect switch on the power line so that the machine is com pletely secured during maintenance tasks Provide an overload protection according to EN 60204 1 for the motor Busch recommen...

Page 10: ... series S3 50 unlimited cycles in series no motor ventilation S1 Independent of the load unlimited cycles in series motor ventilated Thermal motor protection S3 Bimetallic element disconnecting temperature 140 C S1 no thermal element Due to motor ventilation no thermal element neces sary Connector type AMP MATE N LOK cable lengths max 100 mm Extension Cable Variants AMP MATE N LOK to wire end ferr...

Page 11: ... and connect the capacitor connection CC For thermal reasons the capacitor CAP can be mounted at a different location Maximum distance of 230 mm cable length from the capacitor connection CC 2 Delivery option The capacitor CAP is installed on the capacitor s support CS connect the capacitor connection CC For thermal reasons the capacitor CAP can be mounted at a different location Maximum distance ...

Page 12: ...re that ear protection is being used Make sure that the installation conditions see Installation Conditions 7 are met Switch on the machine Make sure that the operating conditions comply with the Technical Data 20 After a few minutes of operation perform an Oil Level Inspection 14 As soon as the machine is operated under normal operating conditions Measure the motor current and record it as refere...

Page 13: ...uching the machine let the machine cool down first NOTICE Using inappropriate cleaners Risk of removing safety stickers and protective paint Do not use incompatible solvents to clean the machine CAUTION Failing to properly maintain the machine Risk of injuries Risk of premature failure and loss of efficiency Respect the maintenance intervals or ask your Busch representative for service Shut down t...

Page 14: ...ly Check the oil level see Oil Level Inspection 14 Top up the oil if oil level underneath MIN marking of the oil sight glass OSG Drain the oil if oil level exceeds MAX marking of the oil sight glass OSG Check the colour of the oil Change the oil if the oil shows a milky discoloration Weekly Check the oil level see Oil Level Inspection 14 Check the machine for oil leaks in case of leaks have the ma...

Page 15: ...remature failure Loss of efficiency Only use an oil type which has previously been approved and recommended by Busch Drain pan 1x o ring part no 0486 000 505 Max admissible torque 12 Nm For oil type and oil capacity see Technical Data 20 and Oil 20 Check oil level 1x o ring part no 0486 000 590 Max admissible torque 12 Nm ...

Page 16: ...7 Maintenance 16 24 Instruction Manual R5 KD 0012 0020 A_EN_en 7 4 Exhaust Filter Change Max admissible torque 4 Nm ...

Page 17: ...aration of Contamination Busch will only accept machines that come with a completely filled in and legally binding signed Declaration of Contamination form downloadable from www buschvacuum com 9 Decommissioning CAUTION Hot surface Risk of burns Prior to any action requiring touching the machine let the machine cool down first Shut down the machine and lock against inadvertent start up Disconnect ...

Page 18: ...rvice Kit Exhaust filter O rings Flat gasket 0992217026 Gasket Kit O rings Flat gasket Sealing ring 0990217025 If other parts are required Contact your Busch representative 11 Troubleshooting DANGER Live wires Risk of electrical shock Electrical installation work must only be executed by qualified personnel CAUTION Hot surface Risk of burns Prior to any action requiring touching the machine let th...

Page 19: ...sch Defective bearings Repair the machine con tact Busch The machine runs too hot Insufficient cooling Remove dust and dirt from the machine Ambient temperature too high Observe the permitted ambient temperature Oil level too low Top up oil The exhaust filters EF are partially clogged Replace the exhaust filters EF The machine fumes or ex pels oil droplets through the gas discharge The exhaust fil...

Page 20: ...re C 5 40 Ambient pressure Atmospheric pressure Oil capacity l 0 35 Weight approx kg 14 15 Depending on the use of the pump under these conditions other oil types might be more appropriate Contact Busch for specification 13 Oil VSA 032 ISO VG 32 Oil type Synthetic oil Certifications H1 Kosher Halal Part number 1 L packaging 0831 163 958 Part number 5 L packaging 0831 163 961 Remark Food applicatio...

Page 21: ...g designated standards that have been used to fulfil those provisions Standard Title of the Standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 1 a...

Page 22: ...hat have been used to fulfil those provisions Standard Title of the Standard BS EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design Risk assess ment and risk reduction BS EN ISO 13857 2019 Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs BS EN 1012 1 2010 BS EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safe...

Page 23: ...Note ...

Page 24: ...fo busch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Peru info busch com pe Poland busch busch com pl Portugal busch busch pt Romania office buschromania ro Russia info busch ru Singapore sales busch com sg South Africa info busch co za Spain contacto buschiberica...

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