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COBRA DS vacuum pump

Noise emission

Refer to the table “Technical data” for the permissible noise level in 

free field conditions according to EN ISO 2151.

CAUTION

The intensity of the noise of the vacuum pump is higher within a

certain area of the pump.

Risk of hearing damage.

Users must wear ear protection when spending a longer period of

time in the vicinity of a non-insulated vacuum pump.

Maintenance clearance

Before any maintenance action, ensure a maintenance clearance

around the pump of min. 610 [mm].

Electrical safety

Types of Electrical Work

The following are the four types of electrical work defined by the SEMI

S2, latest version, guideline:

Type 1

Equipment is fully deenergized.

Type 2

Equipment is energized. Energized circuits are covered or insulated.

NOTE

: Type 2 work includes tasks where the energized circuits are or 

can be measured by placing probes through suitable openings in the 

covers or insulators.

Type 3

Equipment is energized. Energized circuits are exposed and inadvertent 

contact with uninsulated energized parts is possible. Potential exposu-

res are no greater than 30 volts rms, 42.4 volts peak, 60 volts dc or 

240 volt-amp in dry locations.

Type 4

Equipment is energized. Energized circuits are exposed and inadvertent 

contact with uninsulated energized parts is possible. Potential exposu-

res are greater than 30 volts rms, 42.4 volts peak, 60 volts dc, or 240

volt-amp in dry locations. Potential exposures to radio-frequency cur-

rents, whether induced or via contact, exceed the limits in Table A5-1

of Appendix 5 (SEMI S2 guideline).

Lock Out/ Tag Out procedure (Type 1 of

electrical work)

Stop the pump with the remote control (press on STOP button

during 10s)

Press on emergency stop button

Switch off the main disconnect switch

Switch off the customer’s power supply

Switch off the water (inlet first, then outlet) and nitrogen quick

connections

Put the label or warning board “Maintenance processing” on or

next to the pump

Safety Lockout procedure

Take off the label or warning board “Maintenance processing”

Check the cooling liquid and oil levels according to the chapters

“Checking the oil level” and “Checking the cooling liquid level”

Close the cover

Switch on the main disconnect switch

Release the emergency stop button

Switch on the water (outlet first, then inlet) and nitrogen quick

connections

Start the pump with the remote control (press on START button)

Emergency off circuit description

The Emergency off circuit may be opened by pressing on emergen

cy stop button. If this element shows, then the pump will immediat

ely stop. The PLC will remain energized to save the pump status.

If the emergency stop button was pressed, check the start up of

the pump then release this button to restart the pump. Press on

Start button on the remote control, the pump will restart.

Lock out/ Tag out for hydraulics and pneumatics

Hydraulics: cooling water

Pneumatics: nitrogen

Lock Out/ Tag Out procedure (Type 1 of

electrical work)

Stop the pump with the remote control (press on STOP button

during 10s)

Press on emergency stop button

Switch off the main disconnect switch

Switch off the customer’s power supply

Switch off the water (inlet first, then outlet) and nitrogen quick

connections

Put the label or warning board “Maintenance processing” on or

next to the pump

The end user is responsible for providing energy isolation capabilities

on the water and nitrogen

Transport

The COBRA DS vacuum pumps are tested and checked in our factory 

before careful packing. Check the packaging for transport damage

when the goods arrive. The pump can withstand temperatures bet-

ween -25°C and +55°C during transport.

Transport in packed state

Packed on a pallet, the vacuum pump can be moved with a hand

forklift truck.

Transport in unpacked state

The vacuum pump is fastened to the pallet with fixing pins:

Transport 
Page 8

DS 8161 F

0870235853

 (En)

Summary of Contents for COMBI COBRA DP 600 C

Page 1: ...liers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870235853 _en Original instructions Modi cations reserved 07 12 2020 Instruction manual COMBI Screw Vacuum Pumps and Boosters COBRA DS 8161...

Page 2: ...ogram 19 Weekly 19 Monthly 19 Yearly 19 Every 16 000 hours of operation at the latest after 4 years 20 Lock Out Tag Out procedure 20 Safety Lockout procedure 20 Checking the oil 20 Checking the oil le...

Page 3: ...re reducer CWC Cooling water connection DGC Nitrogen connection OSG Oil sight glass CAO Extracting ventilator MB On off switch Main circuit breaker ESS Emergency stop switch EMO RF Ventilator PLC PLC...

Page 4: ...switch cooling water HE Heat exchanger CWV Regulating valve coolingwater FS Flow switch booster OSG3 Oil sight glass OSG1 Oil sight glass PRV Nitrogen regulatingvalve CLP Glycol circulatingpump TS2 Te...

Page 5: ...cator MB OSG4 Oil level indicator MB PGI Process gas inlet PGO Process gas outlet PRV Nitrogen regulating valve TR Temperature regulator 55 C TS1 Temperature switch oil temperature 120 C TS2 Temperatu...

Page 6: ...e 100 C The pump will stop immediately after the emergency alarm ring a direct cooling water circuit in the motors in the cylinder covers A and B side of WY rotary lobes vacuum pump and COBRA NS vacuu...

Page 7: ...safety regulations and must train and instruct his personnel accordingly Local regulations regarding the motors and electric control elements must be observed when installing the pump in potentially...

Page 8: ...irst then outlet and nitrogen quick connections Put the label or warning board Maintenance processing on or next to the pump SafetyLockout procedure Take off the label or warning board Maintenance pro...

Page 9: ...to unfavourable ambient condi tions for example aggressive environment frequent temperature changes begin immediately with preservation work on the vacuum pump In the caseof favourable ambient condit...

Page 10: ...ills the requirements for assembly dismantling Make sure that no temperature sensitive parts for example of plastic wood cardboard paper electronic parts come into contact with the hot surfaces of the...

Page 11: ...that the regulations of the Electromagnetic Compatibility Directive 2014 30 EU as well as standard EN norms safety directives and especially local and national regulations are observed this is the res...

Page 12: ...e discharge lines Make sure that all caps safeguards and similar covers are mounted Make sure that the inlet and outlet for the cooling air are not cover ed or closed and that the flow of cooling air...

Page 13: ...leak within the work area Make sure before every transport using the appropriate lifting mean that the inclination of the vacuum pump is less than 5 CAUTION The vacuum pump must remain in a horizontal...

Page 14: ...just under cylinder upper plate In casecooling liquid level is belowrequired level Fill in more cooling liquid If the intake line isequipped with a shut off device Open the shut off device If the inta...

Page 15: ...rectly The cooling water flow is factory set on 10 Nl min and can be adjusted at the regulating cock CWV This water circuit is used to cool the motor of the DP and MB vacuum pumps Make sure that the n...

Page 16: ...aks repair the vacuum pump Busch Inspect the vacuum pump for leaks of cooling liquid if there are leaks repair the vacuum pump Busch Inspect the vacuum pump for leaks of cooling water if there are lea...

Page 17: ...densate drain Drain the oil see Draining the oil WY MB rotary lobesvacuumpump If the oil level does not reach the target circle Top up with oil see Refilling oil If the oil level exceeds the target ci...

Page 18: ...d drain any remaining oil Check that no metal swarf sticks to the magnet of the drain plug clean if necessary Refit the oil drain plugs and tighten up Dispose of the used oil in compliance with applic...

Page 19: ...f cylinder upper plate Screw on the cooling liquid filler cap again If liquid has run on to the outside surfaces of the vacuum pump wipe it off Draining the cooling liquid Make sure that the vacuum pu...

Page 20: ...einto pores openings andother internal partsof the vacuumpump There is ahealth hazardwhen dismantling the vacuumpump There is also a danger to the environment Prior to shipping the vacuumpumpmustimper...

Page 21: ...smantled drain the oil dispose of the oil according to local environmental protection regulations drain the cooling liquid dispose of the cooling liquid according to local environmental protection reg...

Page 22: ...d to hazardous pumpconditions whichcouldcausepersonalinjury Oil quantity The quantity of oil specified in the following table isof informative nature only Check the oil level with the help of the vari...

Page 23: ...e glycol and water for the cooling liquid corresponds to a percentage of 40 pure glycol and 60 water It istherefore not necessary to prepare the mix before use But when using pure glycol it isimperati...

Page 24: ...12 5 10 0 Motor rating DP MB 60 Hz 90 Hz kW 15 15 Nominal motor speed DP 60 Hz min 1 3600 Nominal motor speed MB 90 Hz min 1 5400 Noise level EN ISO 2151 50 Hz 60 Hz dB A dB A 75 Ambient temperature C...

Page 25: ...lectrical and electronic equipment and following the standards Person authorised to compile the technical file Gerd Rohweder BuschDienste GmbH Schauinslandstr 1 DE 79689 Maulburg Icheon si 07 12 2020...

Page 26: ...Note...

Page 27: ...Note...

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