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WY (MB) rotary lobes vacuum pump

Make sure that the oil level still lies in the target circle of the oil

sight glasses

If the oil level is below the target circle :

Fill in more oil into the two vacuum pumps If

the intake line is equipped with a shut-off device:

Open the shut-off device

If the intake line is not equipped with a shut-off device:

Remove the rubber plate from the intake flange and connect

the intake line to the intake flange

CAUTION

In the case of a vacuum pump filled with oil, you ensure that the 

angle of inclination of the vacuum pump at the time of rise does not

exceed 5° compared to the horizontal. In the event of too important 

slope (> 5°), risk of oil leakage in the workspace.

Before each transport requiring a means of adapted lifting, control

the slope of the vacuum pump (< 5°).

CAUTION

The vacuum pump must remain in a horizontal position when it has

been filled with oil.

Filling in cooling liquid

The COBRA DS vacuum pumps are generally dispatched with cooling

liquid already in the vacuum pump. Before vacuum pump first startup, 

control the cooling liquid level. In the event of absence of this lubri-

cant, please carry out the filling (see the chapter “Cooling liquid types

” for information on the recommended cooling liquids).

Prepare the quantity of cooling liquid specified in the table

“Cooling liquid quantity”

NOTE

: The quantity of cooling liquid specified in the installation hand-

book is of informative nature only. Respect the procedure of filling the

cooling liquid.

Unscrew filler cap (CLF) of cooling liquid on cylinder upper plate

Open purge cap (CLV) on cylinder upper plate and purge cap

(CLV) on cylinder endplate B-side

Fill in by filler hole until cooling liquid flows by purge cap on

cylinder endplate B-side

Stop filling in cooling liquid

Close the purge cap on cylinder endplate B-side

Fill in again by filler hole until cooling liquid flows by purge cap of

cylinder upper plate

Close the purge cap of cylinder upper plate

Screw on the filler cap for the cooling liquid again

If liquid has run on to the outside surfaces of the vacuum pump,

wipe it off

Start the vacuum pump

If the intake line is equipped with a shut-off device:

Close the shut-off device

If the intake line is not equipped with a shut-off device:

Place a rubber plate on the intake flange

Let the vacuum pump run for a few minutes

Stop the vacuum pump and wait a few minutes

Unscrew purge cap on cylinder upper plate

Control that cooling liquid level is just under cylinder upper plate

In case cooling liquid level is below required level:

Fill in more cooling liquid

If the intake line is equipped with a shut-off device:

Open the shut-off device

If the intake line is not equipped with a shut-off device:

Remove the rubber plate from the intake flange and connect the

intake line to the intake flange

Checking the direct cooling

The flow of the cooling water is checked by the flow switch FS 2. The

flowmeter must be connected in such a way that switching-on leads to

an alarm and stopping of the vacuum pump when the flow drops be-

low 9 l/min.

Checking the nitrogen supply

The flow of the nitrogen is checked by the flowmeter FME. The flow-

meter must be connected in such a way that switching-on leads to an

alarm. The alarm limit can be adjusted depending the type of process.

Saving the operating parameters

As soon as the vacuum pump is working under normal conditions after 

being switched on:

Measure the working current of the DP and MB motors and save

them as reference values for all future maintenance and repair

work

Recommendations on operation

Application

WARNING

The vacuum pump is designed for use under the conditions

specified here.

If these conditions are not met, there is a risk of damage to or total

destruction of the vacuum pump and its components!

The vacuum pump may only be switched on under the specified

conditions.

The COBRA DS vacuum pumps are designed for use in the field of mi-

croelectronics and similar industries.
They can be used to suck gases and gas mixtures.

WARNING

When using toxic, inflammable and/or explosive gases, make sure

that the system corresponds in design to applicable local and nation

al safety regulations and that all applicable safety measuresare 

followed.

All product-specific safety regulations must be observed.

Solid particles must not get into the vacuum pump. Procedural errors

can result in the pump drawing in a certain quantity of liquid. If the 

pump has drawn in liquid, a short drying time is necessary at the end of 

the procedure.
The allowed maximum inlet gas temperature depends on the inlet pres-

sure and the type of gas: the lower the inlet pressure (Pa), the higher

the drawn gas temperature (TGas) can be.
The following indicative values for air can be considered:
– Pa > 50 mbar, TGas < 80°C

– Pa < 50 mbar, TGas < 200°C
The vacuum pump is intended for use in a potentially non-explosive

environment.

Max. permissible number of startings per hour: 6.
As far as temperature is concerned, the pump is suitable for continuous

duty at any pressure between atmosphere and ultimate pressure.
The vacuum pump is tight down to ultimate pressure.

Installation and start-up 
Page 14

DS 8161 F

0870235853

 (En)

Summary of Contents for COMBI COBRA DP 600 C

Page 1: ...liers Busch S A Zone industrielle 2906 Chevenez Switzerland 0870235853 _en Original instructions Modi cations reserved 07 12 2020 Instruction manual COMBI Screw Vacuum Pumps and Boosters COBRA DS 8161...

Page 2: ...ogram 19 Weekly 19 Monthly 19 Yearly 19 Every 16 000 hours of operation at the latest after 4 years 20 Lock Out Tag Out procedure 20 Safety Lockout procedure 20 Checking the oil 20 Checking the oil le...

Page 3: ...re reducer CWC Cooling water connection DGC Nitrogen connection OSG Oil sight glass CAO Extracting ventilator MB On off switch Main circuit breaker ESS Emergency stop switch EMO RF Ventilator PLC PLC...

Page 4: ...switch cooling water HE Heat exchanger CWV Regulating valve coolingwater FS Flow switch booster OSG3 Oil sight glass OSG1 Oil sight glass PRV Nitrogen regulatingvalve CLP Glycol circulatingpump TS2 Te...

Page 5: ...cator MB OSG4 Oil level indicator MB PGI Process gas inlet PGO Process gas outlet PRV Nitrogen regulating valve TR Temperature regulator 55 C TS1 Temperature switch oil temperature 120 C TS2 Temperatu...

Page 6: ...e 100 C The pump will stop immediately after the emergency alarm ring a direct cooling water circuit in the motors in the cylinder covers A and B side of WY rotary lobes vacuum pump and COBRA NS vacuu...

Page 7: ...safety regulations and must train and instruct his personnel accordingly Local regulations regarding the motors and electric control elements must be observed when installing the pump in potentially...

Page 8: ...irst then outlet and nitrogen quick connections Put the label or warning board Maintenance processing on or next to the pump SafetyLockout procedure Take off the label or warning board Maintenance pro...

Page 9: ...to unfavourable ambient condi tions for example aggressive environment frequent temperature changes begin immediately with preservation work on the vacuum pump In the caseof favourable ambient condit...

Page 10: ...ills the requirements for assembly dismantling Make sure that no temperature sensitive parts for example of plastic wood cardboard paper electronic parts come into contact with the hot surfaces of the...

Page 11: ...that the regulations of the Electromagnetic Compatibility Directive 2014 30 EU as well as standard EN norms safety directives and especially local and national regulations are observed this is the res...

Page 12: ...e discharge lines Make sure that all caps safeguards and similar covers are mounted Make sure that the inlet and outlet for the cooling air are not cover ed or closed and that the flow of cooling air...

Page 13: ...leak within the work area Make sure before every transport using the appropriate lifting mean that the inclination of the vacuum pump is less than 5 CAUTION The vacuum pump must remain in a horizontal...

Page 14: ...just under cylinder upper plate In casecooling liquid level is belowrequired level Fill in more cooling liquid If the intake line isequipped with a shut off device Open the shut off device If the inta...

Page 15: ...rectly The cooling water flow is factory set on 10 Nl min and can be adjusted at the regulating cock CWV This water circuit is used to cool the motor of the DP and MB vacuum pumps Make sure that the n...

Page 16: ...aks repair the vacuum pump Busch Inspect the vacuum pump for leaks of cooling liquid if there are leaks repair the vacuum pump Busch Inspect the vacuum pump for leaks of cooling water if there are lea...

Page 17: ...densate drain Drain the oil see Draining the oil WY MB rotary lobesvacuumpump If the oil level does not reach the target circle Top up with oil see Refilling oil If the oil level exceeds the target ci...

Page 18: ...d drain any remaining oil Check that no metal swarf sticks to the magnet of the drain plug clean if necessary Refit the oil drain plugs and tighten up Dispose of the used oil in compliance with applic...

Page 19: ...f cylinder upper plate Screw on the cooling liquid filler cap again If liquid has run on to the outside surfaces of the vacuum pump wipe it off Draining the cooling liquid Make sure that the vacuum pu...

Page 20: ...einto pores openings andother internal partsof the vacuumpump There is ahealth hazardwhen dismantling the vacuumpump There is also a danger to the environment Prior to shipping the vacuumpumpmustimper...

Page 21: ...smantled drain the oil dispose of the oil according to local environmental protection regulations drain the cooling liquid dispose of the cooling liquid according to local environmental protection reg...

Page 22: ...d to hazardous pumpconditions whichcouldcausepersonalinjury Oil quantity The quantity of oil specified in the following table isof informative nature only Check the oil level with the help of the vari...

Page 23: ...e glycol and water for the cooling liquid corresponds to a percentage of 40 pure glycol and 60 water It istherefore not necessary to prepare the mix before use But when using pure glycol it isimperati...

Page 24: ...12 5 10 0 Motor rating DP MB 60 Hz 90 Hz kW 15 15 Nominal motor speed DP 60 Hz min 1 3600 Nominal motor speed MB 90 Hz min 1 5400 Noise level EN ISO 2151 50 Hz 60 Hz dB A dB A 75 Ambient temperature C...

Page 25: ...lectrical and electronic equipment and following the standards Person authorised to compile the technical file Gerd Rohweder BuschDienste GmbH Schauinslandstr 1 DE 79689 Maulburg Icheon si 07 12 2020...

Page 26: ...Note...

Page 27: ...Note...

Page 28: ...ch Belgium info busch be Hungary busch buschvacuum hu Norway post busch no Taiwan service busch com tw Brazil vendas buschdobrasil com br India sales buschindia com Peru info busch com pe Thailand in...

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