background image

Checking the leak-protection
non-return valve (accessory)

l

Check the leak-protection non-return valve regularly and clean it if
necessary

CAUTION

Wear protective clothing when carrying out maintenance work on

the sound absorber and leak-protection non-return valve.

There could still be residues of contamination.

Overhaul

CAUTION

Inappropiate maintenance work on the vacuum pump can damage
the pump.

Danger of explosion!

If requirements are not met, the vacuum pump may not be switched
on!

Should work exceed the dismantling work described in this
handbook, it may only be carried out by authorised persons.

DANGER

If the vacuum pump has pumped gases that were contaminated

with foreign bodies that are hazardous to health, the oil and
condensate are also contaminated with these foreign bodies.

These foreign bodies can penetrate into pores, openings and other
internal parts of the vacuum pump.

There is a health hazard when dismantling the vacuum pump.

There is also a danger to the environment.

Prior to shipping, the vacuum pump must imperatively be deconta-
minated and the degree of contamination must be documented in a
declaration of decontamination ("Declaration of Decontamination"),
which can be downloaded from www.buschvacuum.com.

Busch service will only accept vacuum pumps that come with a
completely filled in and legally binding signed form.

Removal from service

Temporary removal from service

Before disconnecting the intake and exhaust lines and switching off the
cooling water and nitrogen lines, make sure that the lines have been
adjusted to atmospheric pressure

Recommissioning

CAUTION

If the vacuum pump was switched off for a longer period of time,

the rotors of the COBRA NS vacuum pump can be jammed.

Turn the scroll rotors by hand.

l

Make sure that the various protective elements, stoppers or adhe-
sive tapes have been removed

l

Switch on the vacuum pump by following the procedure described
in the chapter “Installation and start-up”

Dismantling and disposal

DANGER

If the vacuum pump has pumped gases that were contaminated
with foreign bodies that are hazardous to health, the oil and
condensate are also contaminated with these foreign bodies.

These foreign bodies can penetrate into pores, openings and other
internal parts of the vacuum pump.

There is a health hazard when dismantling the vacuum pump.

There is also a danger to the environment.

Protective clothing must be worn when dismantling the vacuum
pump.

Prior to shipping, the vacuum pump must imperatively be deconta-
minated and the degree of contamination must be documented in a
declaration of decontamination ("Declaration of Decontamination"),
which can be downloaded from www.buschvacuum.com.

Dispose of the used oil and condensate according to applicable
environmental protection regulations.

When the product has reached the end of its lifetime:

decontaminate the vacuum pump

CAUTION

Dismantling work must be carried out by authorised personnel.
Before work begins, the operator of the vacuum pump must fill in a
form or a “Declaration of Decontamination” that provides
information on possible dangers and appropriate measures.

If this form has not been filled in completely and signed, the
vacuum pump may not be dismantled.

drain the oil

u

dispose of the oil according to local environmental protection
regulations

drain the cooling liquid

u

dispose of the cooling liquid according to local environmental
protection regulations

begin dismantling the vacuum pump

CAUTION

Wear protective clothing when carrying out dismantling work.

u

dispose of the vacuum pump as scrap metal

dispose of the individual parts of the machine according to local re-
gulations

A lithium battery is present inside the PLC:

eliminate the lithium battery according to local and national regu-
lations in place, relating to environment

Overhaul

DS 0080-2000 G

Page 22

0870772712 (En)

Summary of Contents for COBRA DS 0160 G

Page 1: ...structions Screw Vacuum Pumps COBRA DS 0080 2000 G Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870772712 181024 Original instructions S...

Page 2: ...fety Lockout procedure 19 Checking the oil 19 Checking the oil level 19 Refilling oil 19 Checking the colour of the oil 20 Oil change 20 Draining used oil 20 Filling in new oil 20 Checking the cooling...

Page 3: ...lts PMR Unblocking for screw OSG1 Oil sight glass OFP Oil filler plug ODP Oil drain plug NC Nitrogen connections CWC Cooling water connections EV Expansion vessel CWR Cooling water regulating valve CW...

Page 4: ...DS 0080 2000 G Page 4 0870772712 En CWM CLD CWR PSA OSG 2 ODP TV DGF DGR 1 DGR 2 TS EV OFP...

Page 5: ...or screw OSG1 Oil sight glass DP OSG2 Oil sight glass MB OFP Oil filler plug ODP Oil drain plug NC Nitrogen connections CWC Cooling water connections CWR Cooling water regulating valve CWM Cooling wat...

Page 6: ...DS 80 2000 G Page 6 0870772712 En OUT OFP PS OSG 4 CWR OFP PSA CLD OSG 2 ODP CWM TV DGF DGR 1 DGR 2 TS ODP...

Page 7: ...ng for screw OSG1 Oil sight glass DP OSG2 Oil sight glass MB OFP Oil filler plug ODP Oil drain plug NC Nitrogen connections CWC Cooling water connections CWR Cooling water regulating valve CWM Cooling...

Page 8: ...DS 0080 2000 G Page 8 0870772712 En OFP PS OSG 4 OFP CWR CLD OSG 2 ODP ODP TS DGR 1 DGR 2 DGF CWM TV PSA...

Page 9: ...of startings per hour 6 Operating principle The COBRA DS 0080 2000 G vacuum pumps are COBRA NS screw vacuum pumps with cooling water and nitrogen circuits The COBRA NS screw vacuum pumps are driven by...

Page 10: ...dispatched without oil and cooling liquid without cooling water Before vacuum pump first startup control the oil level and the cooling liquid level Operation without these coolants can result in dama...

Page 11: ...and safety regulations Nevertheless an element of residual risk remains Various safety instructions are to be found in this handbook and on the pump These instructions must be followed You can recogni...

Page 12: ...e abbreviation for volatile corrosion inhibitor The VCI molecule is an organic corrosion inhibitor in the vapour phase Integrated in various carriers such as film cardboard paper foam liquid and powde...

Page 13: ...vacuum pump in the case of a smaller cross section l Make sure that the vacuum pump is connected with leakproof lines CAUTION When the intake lines have been connected make sure that the system does n...

Page 14: ...all the pump at its final installation site Electrical connection WARNING Risk of electrocution risk of damage Electrical installation must be performed by a suitably qualified electrician who knows a...

Page 15: ...safeguards and similar covers are mounted l Make sure that the inlet and outlet for the cooling air are not cove red or closed and that the flow of cooling air is not impaired in any way Oil filling...

Page 16: ...izontal position when it has been filled with oil Filling in cooling liquid The COBRA DS 0080 2000 G vacuum pumps are generally dispatched with cooling liquid already in the vacuum pump Before vacuum...

Page 17: ...ntended for use in a potentially non explosive environment Max permissible number of startings per hour 6 As far as temperature is concerned the pump is suitable for continuous duty at any pressure be...

Page 18: ...l Shut off the nitrogen supply l Shut off the cooling water supply If the system is equipped with a solenoid gate valve in the cooling water circuit u Close the solenoid gate valve l Make sure that th...

Page 19: ...an if necessary l Check the measuring and safety equipment for working order If the discharge is equipped with a sound absorber u Clean the sound absorber If the discharge is equipped with a leak prot...

Page 20: ...than 20 minutes before the oil is drained l Make sure that the vacuum pump is switched off and cannot acci dentally be switched on again l Make sure that the vacuum pump is vented to atmospheric pres...

Page 21: ...rly Replace it if necessary l Screw on the drain plug CLD again l Screw purge valve CLV and drain plug CLD l Dispose of the used cooling liquid according to applicable environ mental protection regula...

Page 22: ...ive tapes have been removed l Switch on the vacuum pump by following the procedure described in the chapter Installation and start up Dismantling and disposal DANGER If the vacuum pump has pumped gase...

Page 23: ...onal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the various oil sight glasses on the vacuum pump Pump t...

Page 24: ...f informative nature only Respect the procedure of filling the cooling liquid Quantity Zitrec M 25 already mixed ready to use DS 0080 2000 G 4 litres CAUTION The proportion of pure glycol and water fo...

Page 25: ...ment approx l min 0 75 0 75 0 75 Nitrogen overpressure bar 1 5 1 5 1 5 Weight approx kg 276 338 445 with silencer at exhaust Technical data DS 1000 G DS 2000 G Nominal suction capacity 50 Hz 60 Hz m3...

Page 26: ......

Page 27: ...ical and electronic equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of m...

Page 28: ...Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam T...

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