background image

Product description

Use

The COBRA DS vacuum pumps are designed for use in the field of
microelectronics and similar industries.

They can be used to suck gases and gas mixtures.

WARNING

When using toxic, inflammable and/ or explosive gases, make sure
that the system corresponds in design to applicable local and na-
tional safety regulations and that all applicable safety measures are
followed.
All product-specific safety regulations must be observed.

Solid particles must not get into the vacuum pump. Procedural errors
can result in the pump sucking in a certain quantity of liquid. If the
pump has sucked in liquid, a short drying time is necessary at the end
of the procedure.

The allowed maximum inlet gas temperature depends on the inlet
pressure and the type of gas: the lower the inlet pressure (Pa), the
higher the drawn gas temperature (TGas) can be.

The following indicative values for air can be considered:

– Pa > 50 mbar, TGas < 80°C
– Pa < 50 mbar, TGas < 200°C

The vacuum pump is intended for use in a potentially non-explosive
environment.

As far as temperature is concerned, the pump is suitable for continuous
duty at any pressure between atmosphere and ultimate pressure.

Max. permissible number of startings per hour: 6.

Operating principle

The COBRA DS 0080-2000 G vacuum pumps are COBRA NS screw
vacuum pumps with cooling water and nitrogen circuits.

The COBRA NS screw vacuum pumps are driven by water-cooled
motors.

COMBI

The COBRA DS 080 - 0160 G pumps are streamlined DP screw
vacuum pumps. The COBRA DS 0700/ 1000/ 2000 G pumps are a
combination of a screw vacuum pump (DP) and a Roots vacuum pump
(MB). The Combi pumps are streamlined.

DS 0080-2000 G

Product description

0870772712 (En)

Page 9

Nitrogen supply

Cooling water outlet

Cooling water inlet

DGR 1

DGR 2

TV

CWR 1

Process gas
discharge

Process gas

inlet

PRV

TS 2

OSG 1

TS 1

OSG 3

OSG 4

DP

MB

PS

MPS 2

OSG 2

MPS 1

CWM

11

1

Inlet

2

Discharge

3

Oil

4

Cooling water

5

Barrier gas

6

Cooling liquid

7

Pumped gas

8

Screw rotors

9

Motor klixon

10 Dilution gas
11 Roots rotors

TS 1 Temperature sensor
DGF Nitrogen flow meter, dilution

gas

PGR Nitrogen pressure reducer
PS Inlet pressure switch
PRV Outlet pressure regulator
OSG 1 Oil level indicator (DP)
OSG 2 Oil level indicator (DP)
OSG 3 Oil level indicator (MB)
OSG 4 Oil level indicator (MB)
MPS 1 Power sensor (DP)
MPS 2 Power sensor (MB)
TV Thermostatic valve
CWR 1 Cooling water valve for

rear bearing (option)

CWR 2 Cooling water valve for

motors/ drive

DGR 1 Regulating valve, dilution

gas

DGR 2 Regulating valve, dilution

gas

CWM Cooling water flow meter
TS 2 Temperature sensor for

thermostatic valve

Summary of Contents for COBRA DS 0160 G

Page 1: ...structions Screw Vacuum Pumps COBRA DS 0080 2000 G Busch Manufacturing Korea Ltd 189 51 Soicheon ro Majang myun Icheon si Gyunggi do 467 813 Republic of Korea 0870772712 181024 Original instructions S...

Page 2: ...fety Lockout procedure 19 Checking the oil 19 Checking the oil level 19 Refilling oil 19 Checking the colour of the oil 20 Oil change 20 Draining used oil 20 Filling in new oil 20 Checking the cooling...

Page 3: ...lts PMR Unblocking for screw OSG1 Oil sight glass OFP Oil filler plug ODP Oil drain plug NC Nitrogen connections CWC Cooling water connections EV Expansion vessel CWR Cooling water regulating valve CW...

Page 4: ...DS 0080 2000 G Page 4 0870772712 En CWM CLD CWR PSA OSG 2 ODP TV DGF DGR 1 DGR 2 TS EV OFP...

Page 5: ...or screw OSG1 Oil sight glass DP OSG2 Oil sight glass MB OFP Oil filler plug ODP Oil drain plug NC Nitrogen connections CWC Cooling water connections CWR Cooling water regulating valve CWM Cooling wat...

Page 6: ...DS 80 2000 G Page 6 0870772712 En OUT OFP PS OSG 4 CWR OFP PSA CLD OSG 2 ODP CWM TV DGF DGR 1 DGR 2 TS ODP...

Page 7: ...ng for screw OSG1 Oil sight glass DP OSG2 Oil sight glass MB OFP Oil filler plug ODP Oil drain plug NC Nitrogen connections CWC Cooling water connections CWR Cooling water regulating valve CWM Cooling...

Page 8: ...DS 0080 2000 G Page 8 0870772712 En OFP PS OSG 4 OFP CWR CLD OSG 2 ODP ODP TS DGR 1 DGR 2 DGF CWM TV PSA...

Page 9: ...of startings per hour 6 Operating principle The COBRA DS 0080 2000 G vacuum pumps are COBRA NS screw vacuum pumps with cooling water and nitrogen circuits The COBRA NS screw vacuum pumps are driven by...

Page 10: ...dispatched without oil and cooling liquid without cooling water Before vacuum pump first startup control the oil level and the cooling liquid level Operation without these coolants can result in dama...

Page 11: ...and safety regulations Nevertheless an element of residual risk remains Various safety instructions are to be found in this handbook and on the pump These instructions must be followed You can recogni...

Page 12: ...e abbreviation for volatile corrosion inhibitor The VCI molecule is an organic corrosion inhibitor in the vapour phase Integrated in various carriers such as film cardboard paper foam liquid and powde...

Page 13: ...vacuum pump in the case of a smaller cross section l Make sure that the vacuum pump is connected with leakproof lines CAUTION When the intake lines have been connected make sure that the system does n...

Page 14: ...all the pump at its final installation site Electrical connection WARNING Risk of electrocution risk of damage Electrical installation must be performed by a suitably qualified electrician who knows a...

Page 15: ...safeguards and similar covers are mounted l Make sure that the inlet and outlet for the cooling air are not cove red or closed and that the flow of cooling air is not impaired in any way Oil filling...

Page 16: ...izontal position when it has been filled with oil Filling in cooling liquid The COBRA DS 0080 2000 G vacuum pumps are generally dispatched with cooling liquid already in the vacuum pump Before vacuum...

Page 17: ...ntended for use in a potentially non explosive environment Max permissible number of startings per hour 6 As far as temperature is concerned the pump is suitable for continuous duty at any pressure be...

Page 18: ...l Shut off the nitrogen supply l Shut off the cooling water supply If the system is equipped with a solenoid gate valve in the cooling water circuit u Close the solenoid gate valve l Make sure that th...

Page 19: ...an if necessary l Check the measuring and safety equipment for working order If the discharge is equipped with a sound absorber u Clean the sound absorber If the discharge is equipped with a leak prot...

Page 20: ...than 20 minutes before the oil is drained l Make sure that the vacuum pump is switched off and cannot acci dentally be switched on again l Make sure that the vacuum pump is vented to atmospheric pres...

Page 21: ...rly Replace it if necessary l Screw on the drain plug CLD again l Screw purge valve CLV and drain plug CLD l Dispose of the used cooling liquid according to applicable environ mental protection regula...

Page 22: ...ive tapes have been removed l Switch on the vacuum pump by following the procedure described in the chapter Installation and start up Dismantling and disposal DANGER If the vacuum pump has pumped gase...

Page 23: ...onal injury Oil quantity The quantity of oil specified in the following table is of informative nature only Check the oil level with the help of the various oil sight glasses on the vacuum pump Pump t...

Page 24: ...f informative nature only Respect the procedure of filling the cooling liquid Quantity Zitrec M 25 already mixed ready to use DS 0080 2000 G 4 litres CAUTION The proportion of pure glycol and water fo...

Page 25: ...ment approx l min 0 75 0 75 0 75 Nitrogen overpressure bar 1 5 1 5 1 5 Weight approx kg 276 338 445 with silencer at exhaust Technical data DS 1000 G DS 2000 G Nominal suction capacity 50 Hz 60 Hz m3...

Page 26: ......

Page 27: ...ical and electronic equipment and following the standards Standard Title of the standard EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design EN ISO 13857 2008 Safety of m...

Page 28: ...Majang myun Icheon si Gyunggi do 467 813 Republic of Korea Phone 82 31 645 2700 Fax 82 31 631 2898 e mail busch busch co kr Malaysia Busch Malaysia Sdn Bhd 4 6 Jalan Taboh 33 22 Seksyen 33 Shah Alam T...

Reviews: