Burton AIMLED070 Series Installation Instructions Manual Download Page 41

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Summary of Contents for AIMLED070 Series

Page 1: ...AIM HI LED Floor Stand Wall Ceiling Versions Installation Instructions 5000705 A01 Installation Instructions ...

Page 2: ...IM HI LED light s Burton Medical is a leading manufacturer of medical lighting The product lines encompass lights for procedure and examinations You are welcome to find out more on our web site at www burtonmedical com Unpacking and Inspection Carefully unpack the cartons and match the parts received with the parts list enclosed Before Reporting Shortages Be sure you have received the correct numb...

Page 3: ...Models 22 6 1 Mounting Height 22 6 2 Support and Anchorage 22 6 3 Cutting the Down Tube 23 6 4 Ranges of Motion 23 6 5 Ceiling Installation AIM HI LED Single or Double Ceiling Model 24 6 6 Installing the Junction Box 25 6 7 Installing the Ceiling Casting 25 6 8 Installing the Down Tube 25 6 9 Connecting Power 27 6 9 1 Wall Switch Wiring 28 6 9 2 Ceiling Mount Wiring 29 6 10 Ceiling Bell Housing As...

Page 4: ... similar NOTE Retain ALL Allen keys for future maintenance The following models are covered in this manual 100VAC 240VAC 50 60Hz AIMLED070 series ALED070SC LT SC ALED070 BURTON ALED070DC LT DBL CEIL ALED070 100 240V BURTON ALED070W LT WALL MNT ALED070 BURTON ALED070FL00 LIGHT FL ALED070 NEMA 5 15P ALED070FL01 LIGHT FL ALED070 CEE 7 7 ALED070FL02 LIGHT FL ALED070 AS NZS 3112 ALED070FL03 LIGHT FL AL...

Page 5: ...ucts 3 1 Symbols In these assembly instructions and on the device important points have been marked with symbols The symbols have the following meanings ELECTRIC SHOCK Electric shock warning symbol Non compliance with this symbol may result in injuries due to electric shock 3 2 Safety Precautions CAUTION Failure to properly follow installation and preventive maintenance instructions may result in ...

Page 6: ...ntity Extension Spring Arm with mounting hardware 1 Ceiling Mount with cover 1 Light Head 1 Part Quantity Extension Spring Arm with mounting hardware 2 Ceiling Mount with cover 1 Light Head 2 2 0 Parts List The Burton Medical lights come in multiple boxes and contain several pieces of hard ware and manuals Ensure your boxes contain all items as listed below 2 1 Floor Model Part Quantity Floor Base...

Page 7: ...on Switch I 1 Green Indicator Light 4 0 Floor Stand Model 4 1 Base Post Assembly Parts Refer to Figure 1 Assembly Instructions 1 Using your finger release the fuse holder on the power outlet by pushing downward on the tab and pulling outward Place the fuse holder aside See Figure 2 2 Using a 3mm Allen Key remove four 4 x M4 screws B from underside of base to release the plastic cover Place screws ...

Page 8: ...onding orange tab from each connector refer to Figure 3B 5 Take the non flared end of the post base and slide it through the post opening of the base cover This can be seen in Figure 4 6 Using the 2 5mm Allen key remove the M3 screw on the post It is located approximately half way up the post Refer to Figure 4 5 7 Slide the cover towards the flared end of the post as far as possible Then re instal...

Page 9: ...ssembly Refer to Figure 8 8 Using needle nose pliers pull the connector and approximately one inch of cable through the oval hole at the bottom of the post Refer to Figure 6 9 Pull the cable through the opening at the top of the post until connector is visible Refer to Figure 7 Figure 6 Bottom of the post Figure 8 M8 screws and attachment bar D E D ...

Page 10: ...is located at the back of the base refer to Figure 9A Insert the post into the hole in the base Slide the attachment bar through the square slots in the post When inserting the post make sure the wires A are facing the front of the base and NOT towards the power supply 12 Align the holes of the attachment bar with the holes on the base B Refer to Figure 9B WARNING When performing Step 12 to 14 mak...

Page 11: ...tabs as shown in Figure 12B 16 Align the green and yellow ground ring terminal coming out of the post with the green and yellow ground ring already connected to the base Align them both with the same hole on the base as before and re fasten in the same location See Figure 11A Figure 11A Ground connections Figure 12B Proper orientation of foot switch 20 Re install base cover to the base by insertin...

Page 12: ...in the handle using a Phillips screwdriver to separate it into two pieces 2 On the smaller portion of the handle there is larger center hole This hole is used for positioning the handle to the post Ensure the head of the positioning screw which is located half way up the post is inserted into this hole Refer to Figure 14A B Figure 14A J G Figure 14B ...

Page 13: ...he first screw then repeat the process on the opposite screw Secure the handle to the post by hand tightening both screws WARNING Alternate tightening each screw to prevent handle from binding WARNING Do not overtighten leave small gap of equal size between small piece and large piece of the handle refer to figure 16B 4 Properly installed handle refer to Figure16A B Figure 15A Figure 15B Small pie...

Page 14: ...Arm Assembly Assembly Instructions 1 Remove the spring arm elbow covers L Refer to Figure 18 Part Qty Description G 1 Post Upright Assembly K 1 Spring Arm Assembly L 1 Elbow Cover Figure 17 Spring arm assembly G K L ...

Page 15: ...rting line as shown Step 3 Turn driver 90 to separate the covers Step 4 Pry the LH cover up Step 5 Pry the LH cover forward Step 6 Pry the RH cover up Step 7 Pry the RH cover forward 4 3 1 Elbow Cover L Removal Instructions Figure 18 Elbow cover removal instructions ...

Page 16: ... the rotational stop screw is properly fastened to avoid a safety hazard 6 Gently snap right hand cover onto spring arm in reverse order of removal instructions described above When performing this step ensure that the sliding cover already on the spring arm mates with a groove on the inside of the spring arm cover Refer to Figure 21 7 Gently snap left hand cover onto spring arm in reverse order o...

Page 17: ...ferences See Figure 23 The following table shows the range of the light with the different mounting heights 5 2 Ranges of Motion Figure 23 Vertical range of motion Mounting Height A Pivot Point B Lower Limit C Higher Limit D 8 0 ft 2440 mm 67 in 1702 mm 43 in 1092 mm 84 in 2134 mm 9 0 ft 2745 mm 79 in 2007 mm 55 in 1397 mm 96 in 2438 mm 10 0 ft 3050 mm 91 in 2311 mm 67 in 1702 mm 108 in 2743 mm ...

Page 18: ... box For wall switch panel Electrical wire To light Conduit for electrical lines to wall mount switch Wall switch Support and Anchorage To prevent sway and provide proper support of the light the wall mount must be attached to a structurally sound wall or similar structure Most walls will require adequate reinforcing to hold the light The installing contractor is responsible for providing this rei...

Page 19: ...ck ness 3 16 which can be used to mount the wall mount The attachment method screws number of screws and location of the screws will vary depending on the type and structure of the wall therefore it is not shown Figure 25 Contractor supplied mounting plate dimensions are inches mm 2 Install the mounting plate not included to the bearing structure of the wall 3 Feed the wires coming through the cen...

Page 20: ...ver a switch is mandatory for all W SC DC installations and it must be furnished and installed by End User Install wall switch per national and local electrical codes NOTE Wires and cabling to be routed and connected by certified electrical contractor 5 4 2 Wall Mount Wiring Figure 26A Wall mount wiring diagram ...

Page 21: ... cover on the wall mount and secure it by tightening the 4 screws with serrated lock washers on the sides NOTE Serrated washer must be in place to ensure proper grounding of the cover Figure 26B Wall mount wiring diagram For instruction on how to install Extension Spring Arm to wall mount follow steps in section 8 0 Extension Spring Arm Wall and Ceiling Assembly For instruction on how to Mounting ...

Page 22: ...ypical reinforcement consists of a steel plate the bottom surface of which is flush with the inside surface of the finished ceiling e g acoustical tile and connected firmly to the structural ceiling Sway braces e g made of angle iron are recommended when there is more than 12 between the structural and finished ceilings Make certain the installed plate is level or the arm s may drift Equipment anc...

Page 23: ... appropriate length the top of the down tube has 2 holes the bottom has 6 holes Do not cut down tube to less than 12 Drill new holes on the top of the down tube according to the drawing below 6 4 Range of Motion Range of Motion for Single Ceiling Figure 28 Vertical range of motion Shown for 9 ft ceiling height Figure 27 Down Tube drawing ...

Page 24: ...iling Installation AIM HI LED Single or Double Ceiling Model Ceiling Support Structure NOTE The engineer of record for the building shall provide a support structure de signed to support weights and forces shown on the Equipment Anchorage Diagrams Figure 29 Horizontal range of motion unlimited rotation in both axis ...

Page 25: ... so only one power supply is shown Mount the ceiling casting to the support structure Make sure the hole in the ceiling casting above the terminal block aligns with the hole in the junction box Use three 3 3 8 bolts plain washers split lock washers and nuts in a triangular pattern See Equipment Anchorage Diagrams for details and refer to your local building codes 6 8 Installing the Down Tube 6 6 I...

Page 26: ...ion the tube so that the lower hole A in the down tube is aligned with upper hole B of the ceiling casting Use thread locker Loctite or similar on screws to prevent them from becoming loose First fasten the upper set screw which is a dog point screw Make sure it fully engages the hole of the down tube Next fasten lower set screw refer to Figure 33A Figure 32 Ceiling down tube assembly Figure 33A C...

Page 27: ...vis pin MUST be installed and secured with cotter pin Disregarding this instruction can present the risk of serious or fatal injury 6 9 Connecting Power ELECTRIC SHOCK Disconnect all power and remove all fuses prior to assembly Figure 33B Ceiling casting to down tube assembly C B A 6 9 1 Wall Switch Wiring NOTE Wires and cabling to be routed and connected by certified electrical contractor NOTE Wa...

Page 28: ...erminal blocks labeled with ground symbol Connect Line and Neutral wire to orange quick disconnect connector refer to Figure 26A B NOTE The terminal block is marked with numbers and electrical symbols to designate correct wiring Figure 34 Wall Switch Example Figure 36A Double ceiling wiring diagram Figure 36B Single ceiling wiring diagram ...

Page 29: ...double ceiling version Input Power from wall switch furnished by End User Connect one BRN wire to terminal block labeled L line Connect one BLU wire to terminal block labeled N neutral Connect YEL GRN ground wire to either of green terminal blocks NOTE Mains wire color designation can vary and be subject to National or Local Electrical codes Figure 36C Single or double ceiling wiring diagram singl...

Page 30: ...ps Locate the plastic bag secured to the arm containing hardware kit Figure 38 Orientation of Extension Spring Arm To head unit To down tube A B Elbow with cover removed Figure 37 Ceiling bell housing assembly 6 10 Ceiling Bell Housing Assembly Assembly Instructions 1 Remove the elbow cover from one end A of the Extension Spring Arm For detailed instructions on how to remove cover refer to table o...

Page 31: ...he collar notch exposes the locking key C on the spring arm Step 4 With needle nose pliers remove the locking key C and a green plug B from spring arm Discard green plug Step 5 Remove collar D and set it aside to gether with set screw A and locking key C CAUTION Do not lose these parts A B A C D C B C A D Figure 39 Extension Spring Arm green plug removal ...

Page 32: ...lectrical Connector Figure 43 Bottom of down tube assembly 5 Remove the 2 x Retaining Rings 1 x Safety Washer and 1 x Retaining Ring Washer from the arm s hardware kit Refer to Figure 44 D E and F 3 Remove the electrical connector slip ring by unscrewing the two screws and placing them aside Slide out the electrical connector from the tube and allow it to hang off to the side Refer to Figures 40 a...

Page 33: ...s into the groove Refer to Figure 44 WARNING It is critical that the retaining rings and washers be installed in given order per Step 6 and Figure 44 Disregarding this instruction can present the risk of serious or fatal injury WARNING It is critical that the retaining rings are fully seated inside the down tube shaft s groove Disregarding this instruction can present the risk of serious or fatal ...

Page 34: ...tely into the slot so that the key is engaging in the yoke T junction groove F 5 Rotate the collar G 180 degrees until the hole in arm aligns with the set screw H 6 Tighten set screw H so that collar G cannot be rotated If the collar rotates reposition the set screw hole to the arm hole and try again Once collar does not rotate give set screw another 1 2 turn CAUTION Do not over tighten the set sc...

Page 35: ...he corners and hidden surfaces when the parts are assembled Be careful not to bend any components inside the light head Damaging parts may affect the operation and light output ELECTRIC SHOCK For all cleaning work power off the equipment and secure it from being switched on again Ensure that no cleaning fluid runs into the equipment Damage to equipment Apart from mild detergents and isopropyl alco...

Page 36: ...36 10 0 Equipment Anchorage Diagrams Figure 46 Anchorage Seismic single ceiling model ...

Page 37: ...37 Figure 47 Anchorage Seismic double ceiling model ...

Page 38: ...38 Figure 48 Anchorage Seismic wall model ...

Page 39: ...39 Figure 49 Anchorage Seismic wall model ...

Page 40: ...40 Figure 50 AIM HI LED Single Double Wall mount wiring diagram 11 0 AIM HI LED Single Double Wall Mount Wiring Diagram ...

Page 41: ...1 12 0 Warranty Information For complete detailed information on your specific product s warranty coverage please visit http www burtonmedical com wp content themes burtonmedical literature warranty pdf ...

Page 42: ...42 13 0 Equipment Maintenance Log ...

Page 43: ...43 NOTES ...

Page 44: ... U S A by Burton Medical LLC 2300 W Windsor Ct STE C Addison IL 60101 U S A Tel 800 444 9909 Fax 800 765 1770 Web www burtonmedical com EU Authorized Representative Wellkang Ltd 29 Harley St Q1G 9QR London U K Tel 44 20 32876300 ext 1 Fax 44 20 76811874 ...

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