14
CHAIN ADJUSTMENT, REAR TIRE AND CHAIN
REPLACEMENT
Tools required: 5mm allen wrench ,2- 10mm wrenches, 14mm,
17mm wrench and Chain Lube.
Set the bike on a stable platform so that the rear wheel is off of the
ground.To adjust the chain only perform steps 3, 6, and 7
To replace and adjust the Chain perform steps 1, 3, 5, 6, and 7
To replace or repair the rear tire perform steps 1, 2, 4, 6, 7, 8, 9,
10,
Use a 5mm allen wrench and remove the chain cover screws and
slide chain guard to the back of the mini bike.
If replacing the tire remove the two brake caliper mounting bolts
(5mm Hex Key) and remove the caliper.
Adjusting or replacing chain only use 14mm and 17mm wrenches,
loosen the axle, approximately 2 full turns
Remove the rear wheel, remove axle nut and axle and remove the
chain from the sprocket--pull the wheel out.
Note the sequence of the hardware for assembly
Replacing the chain requires removal of a master link. Removing
the outer retainer allows this link to be disassembled and removed.
Be careful not to damage the Retaining clip. Note. Install clip as
shown (fig.X)
WARNING: Make sure the power switch is in off position before
performing any maintenance.
WARNING: To avoid a pinch or injury keep fingers away from
moving sprockets and chain.
TT1600R Axle Assembly
B-1 Rear Axle
B-2 Rear Axle Adjuster Plate (2)
B-3 Rear Axle Spacer-Sprocket and Disc Sides -Outer (2) 22mm
B-4 Caliper Mounting Plate
B-5 Rear Axle Spacer-Disc Side –Inner ONLY-22mm
B-6 Rear Tire
B-7 Rear Axle Nut
