BURNiT WBS AC 110-Pell 90 Installation And Operation Manual Download Page 6

6

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

TECHNICAL PASSPORT. INSTALLATION and OPERATION MANUAL

2. PRODUCT DESCRIPTION

WBS  Active  boiler  is  with  built-up 

controller  and  electric  fan  for  forced  air 

feed, for firing solid fuel - firewood , Class 

B  wood  briquettes  or  coal.  Designed  to 

satisfy  the  heating  demands  of  medium 

to large sized spaces. They are engineered 

for burning solid fuel only and provide the 

option  for  fitting  pellet,  oil  or  gas-fired 

burners. 

Set

 

BURNiT  WBS  Active  –  Pell: 

    tested 

according to European standards 

EN 303-5, class 5

.

2.1. Description of WBS Active

• 

Design

.  Boiler  body  is  made  of  high-

quality boiler steel sheets with thickness 

of  5  mm  for  the  combustion  chamber 

and 3 mm for the water mantle. 

• 

Built-up  controller.

  The  electronic 

control  unit  controls  the  operation  of 

the  flue  fan,  the  circulation  pump  of 

the  central  heating  and  the  pump  of 

the domestic hot water system (DHW). 

The  power  of  the  fan  is  regulated  in 

relation  to  the  fuel  consumed  and  the 

momentary chimney draft.

• 

Efficient

. The flue gas makes a three-pass 

movement  around  three  water-filled 

barriers in the combustion chamber on 

its  way  to  the  chimney.  This  way  the 

gas is cool when it leaves the boiler and 

its  energy  has  been  transferred  to  the 

water in the mantle. The water mantle 

embraces  the  combustion  chamber 

in  full  to  utilize  the  emitted  heat  most 

efficiently. To keep from losing heat into 

the ambience, the boiler is insulated on 

the outside by 50 mm high-temperature 

wool.

• 

Reliable and safe. 

The heat exchanging 

tubular grill is protected by a replaceable 

metal grate. A complex of safety devices 

provide for the safety of the appliance.

• 

Versatile

.  Designed  for  firing  wood 

with  option  for  adapting  to  other  fuel 

types by mounting a gas, oil- or pellet-

fired burner on the specially designated 

flange located on the lower door.

• Fuel loading door

• Cleaning door (combustion chamber)

• Air flaps for feed-in air adjustment 

• Draft regulating flap, mounted on flue 

end 

• Safety heat exchanger

• Safety devices of the boiler

2.2. Description of pellet burner

The  BURNiT  Pell  pellet  burner  for  hot 

water boilers is designed to burn only and 

exclusively wood pellets and it is intended 

to  heat  up  heating  boilers.  The  built-in 

control  unit,  automatic  cleaning  system 

and  internal  pellet  auger  ensure  the 

automated  operation  of  the  burner  and 

optimal burning of the fuel.

Design.

The  burner  is  made  of  high-quality 

stainless  steel  able  to  withstand 

temperatures of up to 1150°С. The burner 

must be installed on a heating boiler.

The  burner  consists  of  two  parts: 

combustion 

chamber 

tube 

and 

external  tube  with  sheet  metal  mantle. 

Longitudinally,  under  the  housing,  there 

are  blow  chamber,  fuel  ignition  heater, 

fan and power supply. On the upper part 

of the burner there is a feeder chute to 

which  the  pellet  auger  is  attached.  The 

housing of the burner has been designed 

Summary of Contents for WBS AC 110-Pell 90

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL model serial number Set solid fuel boiler with pellet burner WBS Active Pell Version i0 1 1 EN...

Page 2: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE...

Page 3: ...13 7 4 Connection diagrams 16 7 5 Connecting the boiler to the mains power supply 16 7 5 Pellet burner connection to the fuel hopper and pellet auger 20 7 6 Connecting the pellet burner to the mains p...

Page 4: ...ements and regulations must be observed local construction regulations on the installation air supply and exhaust gas extraction as well as chimney connection regulations and norms concerning the fitt...

Page 5: ...iler or in its proximity see diagram 1 for the minimum clearances Do not store flammable materials in the boiler room 1 2 3 Minimum clearances for installation and combustibility of construction mater...

Page 6: ...to utilize the emitted heat most efficiently To keep from losing heat into the ambience the boiler is insulated on the outside by 50 mm high temperature wool Reliable and safe The heat exchanging tubu...

Page 7: ...urs at equal intervals programmable start time 3 controls the operation of the circulation pump of the central heating 4 controls the operation of the pump of the domestic hot water 5 optionforcontrol...

Page 8: ...supply of air for reaching optimal combustion efficiency is easier to adjust since the fuel quantity in the combustion chamber remains constant and predictable Fuelefficiency Highcombustionefficiency...

Page 9: ...10 10 10 Nickel content mg kg 2 10 10 10 Zinc content mg kg 2 100 100 100 1 Not more than 1 of the pellets may be longer than 40 mm max Length 45 mm 2 Dry weight 3 Particles 3 15 Mm particulate matter...

Page 10: ...nment package includes 1 Pellet Burner Pell with built up Control unit 2 Feeding chute 3 Fire irons 4 Auger 5 Technical passport Installation and operation manual 6 Service booklet and Warranty card 3...

Page 11: ...e base of the heating boiler according to diagram 1 The boiler must be placed in a position which allows for the easiest possible cleaning and servicing Installation must be carried out according to i...

Page 12: ...himney depends on its real height and the power capacity of the boiler see diagram 4 Please entrust choosing a chimney and its installation by a qualified professional The required distance between th...

Page 13: ...outlet 7 3 Connecting the boiler to the heating installation Such connection must be performed by a technician service shop authorized for such operations When the boiler is connected to a heating sy...

Page 14: ...raught 1 Check chimney condition and measure draught must be performed by an authorized service 2 Heating value of the fuel is too low 2 Make sure you use sufficiently dry fuel When using fuel with hi...

Page 15: ...ition and measure draught must be performed by an authorized service 2 Heating value of the fuel is too low 2 Make sure you use sufficiently dry fuel When using fuel with high moisture content after t...

Page 16: ...NUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE 7 4 Connection diagrams Such connections must be performed by a technician service shop authorized for such operations Diagram 6 Connect...

Page 17: ...17 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 7 Connection of BURNiT WBS Active boiler to P type buffer tank and three way valve...

Page 18: ...SPORT INSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE Diagram 8 Connection of BURNiT WBS Active boiler to combi tank KSC2 flat plate solar collector PK and...

Page 19: ...19 AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL Diagram 9 Connection of BURNiT WBS Active boiler to solar tank SON buffer thank P flat plate solar collector PK and three way valve...

Page 20: ...pellet burner to the mains power supply Such connection must be performed by a technician service shop authorized for such operations Caution ELECTRIC SHOCK HAZARD Before opening the unit switch off...

Page 21: ...agram of connection of internal devices sensors to the burner Inputs Group 1 RT Room thermostat PS Photo sensor RB Reverse burning B Boiler Group 2 WH Water heater Outputs FM Fan main SF Screw fuel SB...

Page 22: ...RT INSTALLATION and OPERATION MANUAL TE TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL TE STB mounted on the front panel EMC FILTER Diagram 12 Wiring diagram of connection of external devices se...

Page 23: ...idues ash noncombustible inclusions etc built up into the combustion chamber of the boiler These automatic cleaning cycles last several seconds and can be additionally adjusted as well as their repeat...

Page 24: ...fault in the boiler Fuel is loaded in the combustion chamber and it is recommended to load logs of length equal to the combustion chamber length and stack them tight inside with least possible air gap...

Page 25: ...e change boiler burning mode to solid fuel Disassembling of barrier ribs 4 1 Open upper boiler door Just behind the boiler door are fitted upper and lower protective doors Disassemble upper protective...

Page 26: ...oiler flue pipes Ash deposits inside them obstruct the inflow of air into the firebox combustion chamber In case dismantling of air distribution pipes is needed use wrench S13 Once the ash is swept ou...

Page 27: ...ct value press button Enter to move to next parameter Display symbols explanation Auto Clean symbol appears in right upper part of display Active auto cleaning symbol means boiler automatic cleaning m...

Page 28: ...ion Use Enter button to movetonextscreenwitherrornotification in lower left part of display When the issue is corrected error notification can be deleted When disconnect the boiler from electrical sup...

Page 29: ...mperature inside the DHW tank drops by 5 C In this way the water temperature inside the DHW tank will be kept at a hysteresis of 5 C i e the water temperature will be between 65 C and 70 C Use UP and...

Page 30: ...nd by using the navigation arrows you can select the Standby menu and confirm the selection by pressing F The burner goes into extinguishing mode 10 2 5 Setting up delayed start From the start up scre...

Page 31: ...troller unit 10 3 1 Cleaning setup Theburnerperforms automatic cleaning before each ignition and shut down You can use this menu to adjust the running time of the main fan FAN and of the cleaning moto...

Page 32: ...ift down to lower mode of operation two flames Upon reaching 82 the burner enters into still lower mode of operation one flame Upon reaching 85 the burner enters into suspend mode Suspend Select the d...

Page 33: ...ut as a percentage value FAN Example with the period set at 20 seconds the pellet auger runs for 5 seconds feeding pellets in the burner and is off for 115 seconds Select the desired option using the...

Page 34: ...hot water pump Thermostat The checkmark in the box indicates that the device is active Select the desired option using the navigation arrows Use the Enter button to open the next parameter Use the F...

Page 35: ...et burner is equipped with three step output adjustment and their setting depends on the boiler and heat requirements of the heating installation 11 1 Calibration of auger fuel feed rate The auger fue...

Page 36: ...the fan output and it must be entered by a competent installer or service technician using gas analyzer period is 3240 grams 900 sec We then divide 3240 by 900 and get 3 6 grams of pellets per 1 secon...

Page 37: ...0 20 sec Fan 37 32 29 26 35 50 Setup Feed 4 sec 4 3 5 sec 6 sec 4 5 4 sec Cycle 20 sec 20 20 sec 20 sec 20 20 sec Fan 30 28 20 20 22 32 Setup Feed 2 4 sec 2 6 3 sec 3 6 sec 2 7 2 4 sec Cycle 20 sec 20...

Page 38: ...e default fire up threshold on condition that the temperature does not drop below this value for 2 min the default fire up time If these conditions are met the controller will switch to the operation...

Page 39: ...a star symbol will appear in the upper right corner of the display This function allows the user to safely operate the boiler If the fan is turned on DO NOT open the boiler This setting allows to tem...

Page 40: ...e that is the boiler required temperature and the actual boiler temperature e g if the set temperature has the value of 55 C and the hysteresis is 5 C After the set temperature 55 C is reached the HCW...

Page 41: ...ter priority function consists in that the consumption water is heated up before heating up water in radiators Change of the set HCW temperature can be done by pressing Exit button holding down for a...

Page 42: ...ature is set on the boiler that heats up water for the water heater the temperature set for the boiler is also the temperature set for the water heater While in the Summer Mode the letter L is display...

Page 43: ...ow the alarm value Thermal protection The boiler is protected with an additional bimetal sensor located at the boiler temperature sensor that disables the fan whenthetemperatureexceedsthecritical valu...

Page 44: ...ions of controller ST 81 1 Supply voltage V 230V 50Hz 10 2 Power consumption W 5 3 Ambient temperature C 10 50 4 Circulation pump outlet load A 0 5 5 Fan outlet load A 0 6 6 Temperature measurement ra...

Page 45: ...unit 2 Housing 3 High efficiency thermal insulation 4 Safety heat evacuator exchanger 5 Three pas flue gas flow 6 Water mantle 7 Combustion chamber 8 Metal ash grate 9 Ash andsoot container 10 Burner...

Page 46: ...ney draught Pa mbar 12 0 12 12 0 12 Insulation Boiler Doors high efficiency thermal wool high efficiency thermal wool Maximum power consumption of the boiler W 60 60 Electric power supply V Hz 230 50...

Page 47: ...2 12 0 12 14 0 14 16 0 16 20 0 20 high efficiency thermal wool high efficiency thermal wool W 60 60 60 110 110 110 V Hz 230 50 230 50 230 50 230 50 230 50 230 50 ENplus A1 ENplus A2 EN B C 65 80 65 80...

Page 48: ...2801300000004 2 82801300000006 2 82801300000008 3 89801300000006 3 89081300000020 3 89801300000024 3 89801300000037 4 89800000000005 4 89800000000011 5 89801381000001 5 89801381000002 5 89081300000023...

Page 49: ...ts load 6 8 mm kg 280 300 15 Height H mm 1260 Width L Depth D mm 772 730 Foundation B mm 53 Auger mounting opening C mm 76 Auger holder E P Pellet load hatch F mm 400 772 Hatch support G P Drainage ho...

Page 50: ...ion components must be submitted for processing to an authorized factory which complies with the environmental protection regulation 15 2 Recycling and waste disposal At the end of life cycle of each...

Page 51: ...AL TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL...

Page 52: ...9700 Shumen Bulgaria t 359 54 874 555 f 359 54 874 556 e mail ftrade sunsystem bg 129 Vitosha Blvd 1000 Sofia Bulgaria t 359 02 952 24 05 f 359 02 952 67 20 e mail sunsofia sunsystem bg www sunsystem...

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